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4

.

Remove all SCREWS (marked with a Hex-head on figure 1-3) and discard them.

5

.

Remove the 2 COVER PLATES (see figure 1-3) and discard them.

6

.

Fix the ceramic RESISTOR from the HUMIDIFIER HARNESS with the CLAMP to the
HUMIDIFIER.

7

.

Connect the 2 small FLAT TAB CONNECTORS to the FAN. (white to -, red to +)

WARNING

If the white wire is connected to + and the red wire to -, the FAN does not run. Q3 on PCB A16 will be-

come hot and will eventually burn out.

CLAMP

RESISTOR 
(ceramic)

figure 1-4

- +

figure 1-5

INSTALLATION INSTRUCTIONS

HUMIDIFIER ML2000 P

II 3477-D

11/1997

1-6

KODAK AG, Stuttgart

Summary of Contents for 7192636

Page 1: ...77 D 11 97 INSTALLATION INSTRUCTIONS for the KODAK Miniloader 2000 P Humidifier up to SN 5031 CAT Number 7197007 and for the KODAK Miniloader 2000 P Humidifier from SN 5032 CAT Number 7192636 KODAK AG STUTTGART 1997 Kodak ...

Page 2: ...s granted by this information Kodak reserves the right to change this information without notice and makes no warranty express or implied with respect to this information Kodak shall not be liable for any loss or damage including consequential or special damages resulting from the use of this information even if loss or damage is caused by Kodak s negligence or other fault ...

Page 3: ...INTRODUCTION 1 2 PACKING LIST 1 3 INSTALLATION 1 4 Part 1 ML2000 P up to SN5031 1 4 Part 2 ML2000 P from SN 5032 1 5 FINAL TEST 1 13 II 3477 D HUMIDIFIER ML2000 P INSTALLATION INSTRUCTIONS KODAK AG Stuttgart 1 1 11 1997 ...

Page 4: ...R should be set to 50 left hand INNER SIDE PANEL PCB A16 HUMIDIFIER COVER OVERFLOW TWIN WATER VALVE V1 HUMIDIFIER ASSY with FAN WATER RESERVOIR HUMIDITY SENSOR HUMIDIFIER CONNECTOR PRESSURE HOSE DRAIN HOSE CLAMP CABLE DUCT GROUND WIRE figure 1 1 INSTALLATION INSTRUCTIONS HUMIDIFIER ML2000 P II 3477 D 11 1997 1 2 KODAK AG Stuttgart ...

Page 5: ...E CLAMP 40 25 1 9170182 HOSE CLAMP 16 25 1 9318791 DVGW LABEL 1 4283121 SCREW M4x10 24 4282801 SCREW M4x16 4 4480032 WASHER 4 3 mm 22 4480431 WASHER large for CABLE DUCT 2 500601 SELFADHESIVE SEAL 1 EXTERNAL PRESSURE HOSE ASSY consists of 1 9198296 MANUAL VALVE 1 G9905358 ADAPTER 3 8 to inch 1 G9904056 ADAPTER to inch 1 G9906393 SEAL 1 9198031 T ADAPTER 1 G9907057 PRESSURE HOSE with SEALS 1 The fo...

Page 6: ...NELS for the right hand side are needed 1 Switch off the ML2000 P 2 Take off the inner and outer right hand SIDE PANELS Discard both 3 Place the new inner right hand Side Panel on a flat surface 4 Continue with step 4 of Part 2 outer right hand SIDE PANEL inner right hand SIDE PANEL figure 1 2 INSTALLATION INSTRUCTIONS HUMIDIFIER ML2000 P II 3477 D 11 1997 1 4 KODAK AG Stuttgart ...

Page 7: ...he outer right hand SIDE PANEL 3 Take off the inner right hand SIDE PANEL and place it on a flat surface 1 Remove the 2 COVER PLATES 2 Remove these SCREWS and discard them figure 1 3 II 3477 D HUMIDIFIER ML2000 P INSTALLATION INSTRUCTIONS KODAK AG Stuttgart 1 5 11 1997 ...

Page 8: ...ARNESS with the CLAMP to the HUMIDIFIER 7 Connect the 2 small FLAT TAB CONNECTORS to the FAN white to red to WARNING If the white wire is connected to and the red wire to the FAN does not run Q3 on PCB A16 will be come hot and will eventually burn out CLAMP RESISTOR ceramic figure 1 4 figure 1 5 INSTALLATION INSTRUCTIONS HUMIDIFIER ML2000 P II 3477 D 11 1997 1 6 KODAK AG Stuttgart ...

Page 9: ... HUMIDIFIER parts to the right hand INNER SIDE PANEL are pre pared with SCREWS removed in step 4 The purpose of these SCREWS is to make the SIDE PANEL light tight as long as no HUMIDIFIER is installed PCB A16 HUMIDIFIER ASSEMBLY CABLE DUCT GROUND WIRE DRAIN HOSE PRESSURE HOSE TWIN WATER VALVE CONNECTOR A4X31 CLAMP CLAMP CLAMP CLAMP HUMIDITY SENSOR 100 mm HOSE CLAMP 12 5 figure 1 6 II 3477 D HUMIDI...

Page 10: ...B A16 Use 4 SCREWS M4x16 and 4 STANDOFFS GROUNDWIRE STAR WASHER SCREW STAR WASHER figure 1 7 PCB A16 A4X31 ML2000P HARNESS Connect the HUMIDITY SENSOR to the small CONNECTOR figure 1 8 INSTALLATION INSTRUCTIONS HUMIDIFIER ML2000 P II 3477 D 11 1997 1 8 KODAK AG Stuttgart ...

Page 11: ...IFIER HARNESS to the outer TWIN WATER VALVE NOTE Only 1 side of the TWIN WATER VALVE is used The other one must be closed properly To store less spare parts the TWIN WATER VALVE from the XML300 is used in the ML2000P too This side of the TWIN WATER VALVE must be closed Connect the 2 large FLAT TAB CONNECTORS to the outer TWIN WATER VALVE figure 1 9 II 3477 D HUMIDIFIER ML2000 P INSTALLATION INSTRU...

Page 12: ...e parts shown in DETAIL B figure 1 10 to the fresh WATER INPUT of the PROCESSOR If there is a PLASTIC ADAPTER at the PROCESSOR WATER IN take it out and discard it To avoid leakage carefully seal the threads of the ADAPTER 3 8 to 1 in T ADAPTER and MANUAL VALVE with PIPE THREAD TAPE TL2190 PN 952960 19 Connect the other end of the T ADAPTER to the WATER SUPPLY NOTE The PRESSURE HOSE for the WATER S...

Page 13: ...R 3 8 in 1 2 in PRESSURE HOSE to HUMIDIFIER from WATER SUPPLY PROCESSOR WATER IN DETAIL A DETAIL B ADAPTER SEAL SEAL SEAL To avoid leakes use PIPE THREAD TAPE TL2190 PN 952960 figure 1 10 II 3477 D HUMIDIFIER ML2000 P INSTALLATION INSTRUCTIONS KODAK AG Stuttgart 1 11 11 1997 ...

Page 14: ...t hand corner of the HUMIDIFIER COVER Use 2 SCREWS M4x10 with WASHERS 22 Fix the self adhesive SEAL to the BASE of the ML2000 P HUMIDIFIER COVER OVERFLOW BRACKET SCREW M4x10 with WASHER SCREW M4x10 with WASHER figure 1 11 selfadhesive SEAL figure 1 12 INSTALLATION INSTRUCTIONS HUMIDIFIER ML2000 P II 3477 D 11 1997 1 12 KODAK AG Stuttgart ...

Page 15: ...P 4 Connect the DVM to TEST POINTS TP5 Plus and to TP2 Gnd of the SENSOR PCB A16 See the drawing on the next page 5 Adjust R5 until the voltage reading is 5 VDC This is equal to a relative humidity of 50 RH 6 If the relative humidity is below 50 the HUMIDIFIER FAN will start and the WATER RESERVOIR is filled This side of the TWIN WATER VALVE must be closed figure 1 13 II 3477 D HUMIDIFIER ML2000 P...

Page 16: ... Q1 Q2 Q3 BC547 BC547 BC637 C6 10nF 78L12 C7 330nF U2 EG 1 4 2 3 GND PE HUMIDIFIER FAN 24V 1 2 3 not used U2 SSR DP 2110 16 1 10 8 9 10 8 U1 11 4 7 5 6 U1 8 1 2 4 3 7 5 6 5 0V SENSOR SENSOR GND 1 2 3 SENSOR A16X1 A16X3 C4 100nF 2 1 27R 56R Twin Water Valve V1 Level Sensor PCB A16 A16X2 A16P2 A16P1 figure 1 14 INSTALLATION INSTRUCTIONS HUMIDIFIER ML2000 P II 3477 D 11 1997 1 14 KODAK AG Stuttgart ...

Page 17: ...ER FLOW of the HUMIDIFIER NOTE It is a legal requirement that this test is done To test it close the HUMIDIFIER DRAIN HOSE and hold down the WATER LEVEL SENSOR The WATER RESERVOIR will fill up and will eventually overflow HUMIDIFIER COVER figure 1 15 WATER LEVEL SENSOR HUMIDIFIER OVERFLOW figure 1 16 II 3477 D HUMIDIFIER ML2000 P INSTALLATION INSTRUCTIONS KODAK AG Stuttgart 1 15 11 1997 ...

Page 18: ...UMIDIFIER FILTER CARTRIDGE must only be done by SERVICE PERSONAL authorised by KODAK 14 Open the HUMIDIFIER ACCESS PANEL 15 Insert slowly the HUMIDIFIER FILTER CARTRIDGE to prevent spilling water inside the ML2000 P and to prevent water from flowing over electrical components 16 Mount the HUMIDIFIER ACCESS PANEL WARNING With the HUMIDIFIER ACCESS PANEL off the ML2000 P is not light tight HUMIDIFIE...

Page 19: ...NOTE For installations in Germany do step 17 17 Place the DVGW LABEL close to the DATA PLATE of the ML2000 P II 3477 D HUMIDIFIER ML2000 P INSTALLATION INSTRUCTIONS KODAK AG Stuttgart 1 17 11 1997 ...

Page 20: ...Kodak AG Hedelfinger Str 54 60 70327 Stuttgart Germany ...

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