Knick ProLine P16800 User Manual Download

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ProLine P16800

Qualified personnel

Rail standards

Rated isolation voltages

Relative humidity

Remedies, malfunctions

Repair

Residual risks

Risk assessment

RoHS

Rotary encoder, see speed sensor

Safety chapter

Safety instructions

SELV/PELV power supply

Shielding

Shock

Signal output OUT

SIL product

Standstill detection

Storage

Supplemental directives

Supply voltage, see voltage supply

Switch (diagnostic switch)

Switching output

Symbols and markings

Temperature change class

Temperature class

Terminal assignments

Terminal configurations

Terminals

Troubleshooting

Two-tier terminals

Versions

Vibration

Voltage supply, terminal

Wall-mount adapter

Warnings

Wire preparation

Wiring

Summary of Contents for ProLine P16800

Page 1: ...User Manual ProLine P16800 Speed signal doubler www knick de Read before installation Keep for future use ...

Page 2: ...afety information is laid out in this document and what content it covers Safety Chapter This document s safety chapter is designed to give the reader a basic understanding of safety It illustrates general hazards and gives strategies on how to avoid them Warnings This document uses the following warnings to indicate hazardous situations Symbol Category Meaning Remark WARNING Designates a situatio...

Page 3: ...put 17 2 7 2 Supply of Passive Current Output 18 2 7 3 Auxiliary Power Supply at Voltage Supply Terminal Output Side 19 2 7 4 Auxiliary Power Supply at Voltage Supply Terminal Output Driver 20 2 8 Shielding 21 3 Installation 22 3 1 Mounting 22 3 2 Terminal Assignments 23 3 3 Electrical Installation 24 4 Configuration 25 4 1 Connections 25 4 1 1 Terminal of the Speed Sensor to the Current Input of ...

Page 4: ...mission Behavior 40 12 9 Reaction to Input Signals 41 12 10 Power Supply 41 12 11 Isolation 42 12 12 Safety Function Absence of Interaction Input 42 12 13 Safety Function Signal Transmission 42 12 14 Ambient Conditions 43 12 15 Further Data 43 13 Appendix 44 13 1 Standards and Directives 44 13 2 Material Evaluation 44 13 3 Details on Isolation Isolating Distances Contamination and Overvoltage 45 1...

Page 5: ...G OR OTHERWISE INTERACTING WITH THE PRODUCT ANY USE OF THE PRODUCT EXCEPT AS SET FORTH HEREIN IS PROHIBITED AND MAY RESULT IN SERIOUS INJURY OR DEATH AS WELL AS DAMAGE TO PROPERTY THE OPERATING COMPANY SHALL BE SOLELY RESPONSIBLE FOR ANY DAMAGES RESULTING FROM OR ARISING OUT OF AN UNINTENDED USE OF THE PRODUCT 1 2 Personnel Requirements The operating company shall ensure that any personnel using o...

Page 6: ... EN 50129 SIL 4 FFR 1 9 FIT per channel at 50 C 122 F Voltage input R 60 kΩ I 100 μA Current input U 1 V Electrical isolation as specified Signal Transmission EN 50129 SIL 2 FFR 94 FIT per channel at 50 C 122 F Signal transmission within specifications 1 5 Installation and Operation All national and local regulations relating to the installation and operation of the product in force at the destina...

Page 7: ...ion of travel 1 4 0 Without SIL 0 With non interacting input SIL 4 1 With non interacting input SIL 4 and safe transmission of signals to output SIL 2 2 Modular housing 2 P 3 Push in two tier terminals pluggable 1 Frequency division 1 1 or 2 1 2 Frequency division 1 1 or 4 1 4 Frequency division 1 1 or 8 1 8 Voltage supply power supply 12 24 V 0 2 2 2 Example of a Version Speed signal doubler ProL...

Page 8: ...Control unit 1 Sensor 1 19 A A 20 13 18 2 1 Two tier terminal 2 11 Configuration matrix 2 Connection diagram 12 Connected loads 3 Two tier terminal 3 13 Wall mount adapter optional accessory 4 Manufacturer 14 Conformity approvals 5 DIP switch output 1 15 Manufacturer s address with designation of origin 6 Product line 16 Nameplate A front 7 Product name 17 LED x2 channel 1 8 DIP switch input 1 18 ...

Page 9: ...minal 1 15 DIP switch input channel 2 3 Connection diagram 16 Connected loads 4 Two tier terminal 2 17 Wall mount adapter optional accessory 5 Two tier terminal 3 18 Conformity approvals 6 Manufacturer 19 Manufacturer s address with designation of origin 7 DIP switch output channel 1 20 Nameplate A front 8 Product line 21 LED 2x channel 2 9 Product name 22 LED x2 channel 1 10 DIP switch input chan...

Page 10: ...ion legislation UL Listed Combined UL mark for Canada and the United States UK Conformity Assessed Conformity mark for the United Kingdom of Great Britain and Northern Ireland Labeling according to the European WEEE Directive The product must be separately disposed of with electrical and electronic equipment Square wave signal high level Square wave signal low level Out SIL4 In Absence of interact...

Page 11: ...2 channel 1 2 Nameplate side 10 Product name 3 Two tier terminal 1 11 DataMatrix code 4 Two tier terminal 2 12 Item serial number 5 Two tier terminal 3 13 Two tier terminal 4 6 Nameplate A front 14 Two tier terminal 5 7 LED x2 channel 2 if available 15 Two tier terminal 6 8 Meaning of the LED display ...

Page 12: ...equipment and contributes to an unaltered transmission of the measuring signals This may improve the signal quality and decouple the controls EMC interference at the controls can thus be reduced The P16800 can process signals from speed sensors and other pulse transmitters e g flow sensors The P16800 detects the pulse signals from speed sensor circuits without influencing them The absence of inter...

Page 13: ...l With the P16840 the outputs are galvanically interconnected The inputs are galvanically isolated from each other and from the outputs 0 0 0 Channel 1 Channel 2 Channel 2 High Low The phase shift of 2 channel speed sensors is approximately 90 With a rising signal edge at the input of channel 2 the output level of the DOT signal is set at the out put of the first channel The DOT signal is inverted...

Page 14: ... signals of the speed sensor are connected at the U and GND voltage inputs of the P16800 Case Out Out US 1 GND1 GND2 US 2 U1 U2 1 2 3 5 6 4 1 Voltage outputs of a 2 channel speed sensor 4 Power supply 2 Voltage inputs of the P16820 5 Input voltage divider channel 2 with U input 2 and GND input 2 3 Input voltage divider channel 1 with U input 1 and GND input 1 6 Equipotential bonding With 2 channel...

Page 15: ...s are protected against overload with diodes connected in parallel With the help of the external accessory diode jumper ZU1473 the current flow in the input circuit is not interrupted when the plug is disconnected 1 2 3 5 6 4 1 Current outputs of a 2 channel speed sensor 4 Power supply 2 Current inputs of the P16800 5 Measuring shunt channel 2 3 Measuring shunt channel 1 6 Equipotential bonding ...

Page 16: ...the diode network If the UB terminal is open the output driver is supplied via VS and an internal voltage converter Voltage Output p 39 Current Output p 39 The signal output OUT can be parameterized as current or voltage output via DIP switches With an active standstill detection and detected standstill frequency 1 Hz a constant voltage of 7 2 V is measured at the output The UB terminal must be co...

Page 17: ...layed in the controller By selecting the terminal variant it is possible to adjust the current through the downstream controller The following figures show the supply options for current and voltage outputs The terminal options shown differ in their use of terminal UB If the UB terminal is not connected the P16800 supplies the output driver internally This reduces the energy absorption and the tem...

Page 18: ...ntroller at terminal VS and UB passive current output The current which flows from the controller and into the supply of the P16800 is shared as IS for terminal VS and IB for terminal UB The current into terminal UB is equal to the current that flows out of terminal IOUT UOUT ...

Page 19: ...ProLine P16800 19 2 7 3 Auxiliary Power Supply at Voltage Supply Terminal Output Side Auxiliary power supply at terminal VS ...

Page 20: ...load on the controller is to correspond to the load through a speed sensor an additional power supply may be used Should the controller tolerate a higher load the external supply source may be omitted In this case change the configuration of the terminal to Supply of Active Current Output p 17 or Supply of Passive Current Output p 18 ...

Page 21: ...eated between the inner shield and the outer shield The outer input shield is connected to the cable shield Due to the double shielding of the input and the shielding of the out put the alternating currents do not affect the output Various shielding configurations are shown in the Configuration p 25 chapter NOTICE There may be signal interference if the shielding is not connected The screen termin...

Page 22: ...m DIN rails side by side mounting possible without using a DIN rail bus connector On flat surfaces with accessory ZU1472 wall mount adapter Mounting on 35 mm DIN rail 1 2 01 Snap the P16800 1 on to the 35 mm DIN rail 2 Mounting on flat surfaces with accessory ZU1472 wall mount adapter can be ordered separately 1 2 3 4 5 Note The miniature depiction 3 on the wall mount adapter shows the correct ins...

Page 23: ...hield 2 4 GND Output 2 Weight 3 1 VS Output 1 Voltage supply 3 2 UB Output 1 Voltage supply output driver If terminal UB is open the output driver is supplied via VS and an internal DC DC converter 3 3 Out Output 1 Output signal current or voltage With product variant with DOT function P16840 direction of rota tion direction of travel detection Result of the phase comparison 3 4 SW Output 1 Switch...

Page 24: ...To remove the wire from the two tier terminal use the screwdriver as shown 02 Alternatively use screw terminals WARNING Shock Potential Maintain the necessary distances to the two tier terminals and DIP switches to maintain galvanic isolation Wiring Note The current output must always terminate with a load Note For 2 channel devices input signals 1 and 2 must come from the same speed sensor The ou...

Page 25: ...to current or voltage for each channel The P16800 acts like a speed sensor on the output side Due to the different circuit options for the output of the product it is possible to adjust the load of the controller so that it corresponds to the load of a speed sensor Voltage Supply p 17 4 1 1 Terminal of the Speed Sensor to the Current Input of the Speed Signal Doubler Shielding via the enclosure of...

Page 26: ...ProLine P16800 26 Shielding via a capacitor in the enclosure of the speed sensor Shielding via the inner shield of the speed sensor enclosure ...

Page 27: ...ne P16800 27 4 1 2 Terminal of the Speed Sensor to the Voltage Input of the Speed Signal Doubler Shielding via the enclosure of the speed sensor Shielding via a capacitor on the enclosure of the speed sensor ...

Page 28: ...ProLine P16800 28 Shielding via the inner shield of the speed sensor enclosure ...

Page 29: ...ch at input Overview of the functions of the DIP switches at input DIP switch input 1 and input 2 optional Choice of current or voltage input Choice between 1 1 pulse transmission or frequency division 2 1 optional ex works 4 1 or 8 1 DIP 1 DIP 2 Input value Notes Factory setting On ON On Low 0 V High US Voltage input pulse transmission 1 1 no frequency division On Off OFF Low 6 7 mA High 14 20 mA...

Page 30: ...IP 4 Output value Note Factory setting Off Off On On Low 6 7 mA High 20 mA Current output Off Off On Off Low 6 7 mA High 14 mA Current output Off On On Off Low 0 V High UB Voltage output Off On Off Off Low 0 V High UB Voltage output with standstill detection On Off On On Low 20 mA High 6 7 mA Current output inverted On Off On Off Low 14 mA High 6 7 mA Current output inverted On On On Off Low UB Hi...

Page 31: ...1 5 Commissioning 01 Set the desired function using the DIP switches DIP Switches p 29 02 Mount P16800 Mounting p 22 03 Electrically install the P16800 Electrical Installation p 24 04 Check functionality of the P16800 ...

Page 32: ...available Red LED left Error detected Troubleshooting p 35 Yellow LED right Pulse signaling LED blinks in time with the input pulses With high pulse frequencies this is perceived as a continuous light With DOT function the second channel s LED blinks in time with the second channel s input pulses The first channel s LED shows the result of the direction of travel detection ...

Page 33: ... to be opened Repair The product cannot be repaired by the user The local contact persons and information on the repair procedure can be found at www knick de Storage Familiarize yourself with the information on storage temperatures and relative humidity in the Specifications Table Ambient conditions ...

Page 34: ...inst reconnection if the following applies The product is visibly damaged Failure to perform the intended function Prolonged storage at temperatures outside the specified temperature range The product may only be recommissioned following a professional routine test conducted by the manufacturer ...

Page 35: ...is open Overtemperature Check the ambient temperature Voltage supply Check the power supply Speed sensor voltage connection 9 5 V Check the connection Signal current from speed sensor 2 2 mA Check the speed sensor cable and connections Open line U I Check cable and connections U I low Check the controller Internal device error Replace the device Open circuit Check wiring The LEDs do not light up a...

Page 36: ... are not included in the scope of delivery not shown ZU1473 Diode and insertable jumper set The ZU1473 accessory includes the following components 2 x wired diodes for parallel connection of the internal shunt resistor on the two tier terminal The signal current from the speed sensor continues to flow even if an input plug in terminal is disconnected from the product 6 x bipolar insertable jumpers...

Page 37: ...agram shows the P16800 together with ZU1472 Wall mount adapter The accessory ZU1472 Wall mount adapter is available as an option and is not included in the P16800package contents Accessories p 36 Note All dimensions are given in millimeters inches ...

Page 38: ...stance 120 kΩ With absence of interaction SIL 4 60 kΩ Input capacitance 100 pF 12 3 Current Input Switching level dependent on setting of the DIP switches Low 6 7 mA High 14 20 mA Logical 0 low 8 5 mA Logical 1 high 12 5 mA Fault detection 2 2 mA open line switch SW opens Tolerance of the switching level 5 Voltage drop 0 7 V Protection from overload Up to max 0 2 A continuous load Input resistance...

Page 39: ... μs 12 6 Current Output Passive current output configurable Suitable for following control inputs Low 6 7 mA High 14 mA Suitable for following control inputs Low 6 7 mA High 20 mA Active current output configurable Suitable for following control inputs Low 6 7 mA High 14 mA Suitable for following control inputs Low 6 7 mA High 20 mA Fault current signal No Can be activated at the factory With dete...

Page 40: ... time difference in both channels 10 μs Frequency division factory set P168 2 1 1 2 1 switchable P168 4 1 1 4 1 switchable P168 8 1 1 8 1 switchable Maximum duty cycle deviation output signal to input signal without frequency division 10 Duty cycle of output signal with frequency division indepen dent of input signal duty cycle 50 10 Standstill detection f 1 Hz 0 3 Hz Reference voltage generation ...

Page 41: ...er Supply Input channel supply From the respective output circuit galvanically isolated Supply of the output channels VS Output circuit UB Output driver Voltage Supply p 17 Power supply VS UB rail applications 24 V SELV PELV Power supply VS UB industrial applications 12 24 V SELV PELV Electrical safety All connected current or voltage circuits must meet the SELV PELV or Area I requirements accordi...

Page 42: ... 45 Reinforced insulation Details on Isolation Isolating Distances Contamination and Overvoltage p 45 12 12 Safety Function Absence of Interaction Input Safety level SIL 4 FFR 2 0 10 9 U US Input impedance 60 kΩ Current from input 100 μA I U 1 V Reinforced insulation Details on Isolation Isolating Distances Contamination and Overvoltage p 45 Reinforced insulation between shield and the rest of the...

Page 43: ...F short time 85 C 185 F Ambient temperature range Storage and transport 40 90 C 40 194 F Temperature at enclosure Max 95 C 203 F Relative humidity operation storage and transport Annual mean value 75 Continuous operation 15 75 Continuously for 30 days a year 75 95 Occasionally on the other days 95 100 12 15 Further Data Terminals Push in two tier terminals pluggable Conductor cross sections 0 2 1 ...

Page 44: ...EN IEC 60664 1 Restriction of Hazardous Substances RoHS EN IEC 63000 Electrical safety and fire protection Canada CAN CSA C22 2 No 61010 1 12 Electrical safety and fire protection USA UL 61010 1 UL File E340287 The current standards and directives may differ from those specified here The standards applied are documented in the Declaration of Conformity and the corresponding certificates You can fi...

Page 45: ...64 1 EN 61010 1 UL 61010 1 B1 11 11 B III 2 x x 1000 D1 11 11 D II 2 x 1000 D1 11 11 D III 2 x 600 D1 11 11 D II 2 x x 600 D1 11 11 D III 2 x x 300 B2 1 2 3 3 B III 2 x 300 D2 1 2 3 3 D II 2 x 300 D2 1 2 3 3 D II 2 x x 150 Legend D Reinforced insulation OV Overvoltage category B Basic insulation PD Pollution degree 1 No galvanic isolation of outputs in versions with DOT 2 No galvanic isolation of ...

Page 46: ...nal GND Iout Output current Is Current into terminal VS NC Normally closed contact Out Output OV Overvoltage category PD Pollution degree PELV Protective extra low voltage Pmax Maximum power output used by the device RL Resistance at output Rmax Maximum resistance value Screen SHLD Shield input output SELV Safety extra low voltage SIL Safety integrity level SW Switch switching output t10 90 Rise t...

Page 47: ...ault contact 40 Fault response time 40 Fire protection 44 Functional description 12 I Industrial standards 44 Insertable jumper and diode set 36 Installation 22 35 mm DIN rail 22 Safety instructions 6 ZU1472 Wall mount adapter 22 Installation conditions 22 Installation position 22 Intended use 5 Introductory safety chapter 2 Isolating distances 45 Isolation 45 L LED signaling 32 M Maintenance 33 M...

Page 48: ...lding 21 Shock 44 Signal output OUT 16 SIL product 12 Standstill detection 16 Storage 33 Supplemental directives 2 Supply voltage see voltage supply 17 Switch diagnostic switch 16 Switching output 40 Symbols and markings 10 T Temperature change class 43 Temperature class 43 Terminal assignments 23 Terminal configurations 25 Terminals 25 Troubleshooting 35 Two tier terminals 24 V Versions 7 Vibrati...

Page 49: ...ProLine P16800 49 Notes ...

Page 50: ...ProLine P16800 50 ...

Page 51: ...ProLine P16800 51 ...

Page 52: ...info knick de www knick de Local Contacts www knick international com Translation of the original instructions Copyright 2022 Subject to change Version 3 This document was published on September 15 2022 The latest documents are available for download on our website under the corresponding product description TA 257 401 KNEN03 099635 ...

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