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ENGLISH

Wood burning
boiler cooker
ALTEA 110
SICURO TOP

INSTALLATION, USE, MAINTENANCE
AND HELPFUL TIPS

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Summary of Contents for ALTEA 110

Page 1: ...ENGLISH Wood burning boiler cooker ALTEA 110 SICURO TOP INSTALLATION USE MAINTENANCE AND HELPFUL TIPS ...

Page 2: ......

Page 3: ...CE Fire resistance A1 Distance from combustible material 200 mm Fuel spillage risk Compliant Emission of combustion products Nominal power CO at 13 of O2 0 091 Effective temperature Compliant Electrical safety Compliant Accessibility and cleaning Compliant Maximum operating pressure 2 5 bar Mechanical strength NPD performance not determined Thermal performance Nominal power Nominal heat output tra...

Page 4: ...HW SYSTEM ON APPLICABLE MODELS ONLY 19 EXAMPLE OF ELECTRICAL CONNECTION 20 HYDRAULIC CONNECTION 21 INITIAL START UP 23 FILLING THE BOILER UNIT AND THE SYSTEM FOR THE FIRST TIME 23 ANTIFREEZE PROTECTION 24 SWITCHING ON 24 OPERATION 25 THE OVEN AND THE COOKING HOTPLATE 25 PRODUCTION OF DOMESTIC HOT WATER SUITABLE MODELS ONLY 26 BOILING 27 PROBLEMS ALARMS USEFUL ADVICES 27 USEFUL INFO 27 WHAT HAPPENS...

Page 5: ... of the product is manufactured by qualified staff using the most advanced equipment The manual contains a detailed description of the appliance and its operation instructions for proper installation basic maintenance and control points which must be periodically performed furthermore it contains practical advice which helps to obtain maximum performance from the appliance with minimum fuel consum...

Page 6: ...e manufacturer from all liability Do not use the appliance as an incinerator or for any use other than that for which it was designed Do not use fuels other than those recommended Do not use liquid fuels The appliance and its outer surfaces in particular become very hot to the touch during operation handle with caution in order to avoid burns Use the anti burn glove to open the fire door and to re...

Page 7: ... guide and in particular must Use the appliance within its operating limits Regularly perform all maintenance activities Authorise expert and competent people to use the appliance Failure to comply with the instructions contained in this guide shall automatically void the warranty THE APPLIANCE AND WOOD Components of the appliance The table below shows the standard features of the appliance Expans...

Page 8: ... side technical compartment Combustion chamber SICURO TOP cover Electronic control unit Internal smoke stream damper knob Pull the knob out to open Push the knob in to close Right side technical compartment Ash collection drawer compartment SICURO TOP Primary hotplate Secondary hotplate Primary exchanger heating Secondary exchanger domestic on prepared models only Automatic air vent valve jolli Le...

Page 9: ...High efficiency circulating pump for heating system Circulating pump speed switch Pressure gauge indicates the pressure of the heating system Boiler unit drain cock Grate raising lever Expansion tank 6 l with pre load 1 bar System drain cock Heating system loading cock Secondary automatic combustion air damper Turn the knob anti clockwise to open Turn the knob clockwise to close ...

Page 10: ...ONNECTIONS Air intake pipe Delivery pipe connection of the heating system with check valve Domestic hot water outlet pipe connection on prepared models only DCW inlet pipe connection System load Boiler unit load Safety valve drain connection REAR VIEW of LEFT SIDE TECHNICAL COMPARTMENT Boiling discharge pipe connection SICURO TOP ...

Page 11: ...WOOD BURNING BOILER COOKER ALTEA 110 SICURO TOP 8 EN Rev 1 2 Overall dimensions ...

Page 12: ...ons M System Delivery 3 4 F R System Return 3 4 M F Domestic cold water inlet on prepared models only and boiler unit and system load 1 2 M C Domestic hot water outlet on prepared models only 1 2 M X Safety valve drain 1 2 F S Boiling discharge 3 4 M A Intake pipe 100 mm Sf Flue gas outlet 150 mm M REAR VIEW ...

Page 13: ...h is without a doubt the correct seasoning or drying in other words the wood must have the correct amount of humidity around 10 15 therefore also the period of the year in which it is felled becomes important This should coincide with the winter period Correct seasoning at least 2 years provides fuel with an excellent yield that is not very pollutant It must be kept in covered well aired places al...

Page 14: ... equal volumes introduced into the appliance both the weight and amount of heat available for combustion are greater in practice the relative calorific value is higher referring to a unit of volume For example the calorific value of the white fir is practically the same as that of the oak but the oak has a specific weight that is twice that of the fir Therefore half the volume of oak must be intro...

Page 15: ...structures that can catch fire against the radiated heat of the fire External air intake During operation the appliance takes in air from the environment in which it is installed It is therefore essential that this air is replaced through an external air vent The absence of the air vent may affect the flue draught and therefore the combustion and the safety of the appliance Therefore it is mandato...

Page 16: ...nt free and independent internal cross section Rectangular cross sections must have a maximum ratio of 1 5 between the sides If the flue is installed externally it must be insulated in order to prevent the flue gases from cooling and allowing condensation to form Parts made from non combustible materials it is absolutely prohibited the use of aluminium flue capable of withstanding combustion gases...

Page 17: ... a suitable electrical protection rating Do not pass electric cables in the immediate vicinity of the flue gas pipe unless they are insulated with suitable materials Connection to the mains power supply should only be carried out after the wires have been connected to the terminal board KLOVER srl declines all responsibility for injury to persons and animals or damage to objects due to failure to ...

Page 18: ...tem The control unit has an internal fuse T 3 15A DESCRIPTION OF THE KEYS P1 ON OFF this button when pressed for two consecutive seconds switches the control unit on off depending on whether it is off or on respectively During normal operation of the appliance the control unit must ALWAYS be switched on P2 DECREASE TEMPERATURE Depending on which thermostat is selected it decreases the value set If...

Page 19: ... LED is lit when the control unit is off L6 DHW LED This LED flashes when the DHW function is being set The LED is lit when the DHW function is on L7 SERV LED The LED lights up when the service thermostat is selected for additional pump The LED lights up when the service thermostat for additional pump temperature setting is reached L8 OVEN LIGHT LED The LED is lit when the light inside the oven is...

Page 20: ...PUMP outlet until the button is released The display will show tSt LEVEL SWITCH function The closure of the input closure determines the activation of the L4 LED OUTLET function PUMP ON for temperatures above the PUMP thermostat setting for temperatures above the ALARM thermostat setting for temperatures below the ANTIFREEZE thermostat setting VALVE ON for a temperature above the VALVE Thermostat ...

Page 21: ...FAULT SIGNALLING AND ALARMS The control unit signals faults associated with the H2O PROBE via a flashing message Lo indicates a value below the set scale temperature below 0 C Occurs when the H2O PROBE is off Hi indicates a value above the set scale temperature above 100 C Occurs when the H2O PROBE has had a short circuit PARAMETER SETTINGS PROGRAMMABLE PARAMETERS ANTIFREEZE activation thermostat ...

Page 22: ...d for the production of domestic hot water The contact on the two terminals at the back of the control unit TERMINAL 4 COM and TERMINAL 5 NC is normally closed if the temperature of the wood burning appliance is lower than that set on the AUX thermostat The contact is closed only when the temperature set on the same thermostat is reached It is therefore necessary to connect the two terminals TERMI...

Page 23: ...ng the water circuit in the coupled boiler and opening the water circuit in the wood burning appliance Below is an example of connection to the three way motorised valve Example of electrical connection LINE Connect terminals 1 and 2 to the electrical power supply terminals already connected to power supply cable in the factory AUX This is used to control a boiler coupled with the heating system w...

Page 24: ...ed by holding down the button for 5 seconds P4 Set Terminals already connected to the oven light in the factory PUMP Connect terminals 13 and 14 to the pump on the heating system This is used to control the pump installed on the heating system The heating pump will operate at temperatures higher than those set on the PUMP thermostat We recommend setting the pump thermostat to temperatures higher t...

Page 25: ...ar recommended operating pressure 1 5 bar during operation In the event of water with hardness exceeding 28 f an anti limescale device must be installed This must be selected on the basis of the specific properties of the water TO AVOID COMPROMISING THE FUNCTION AND LIFE OF THE HEAT PUMP INSTALLATION OF A FILTER AND A MAGNETIC DIRT SEPARATOR IS REQUIRED DOWNSTREAM OF THE RETURN PIPE ON THE APPLIAN...

Page 26: ... appropriate level by opening the boiling unit loading cock and fill the boiler unit until the water level reaches the boiling discharge pipe To inspect the interior of the boiler unit remove the upper cover placing both lock hooks to position A Open After filling the boiler unit fill the system as follows Check the seal of all piping the expansion vessel and the circulation pump Open the automati...

Page 27: ...per on the flue inlet by setting the handle to the vertical position Open the internal smoke stream damper by pulling the knob out fully Open the primary manual air combustion damper by turning the knob fully to the right Open the secondary automatic air combustion damper by turning the knob fully anti clockwise Light the fire using seasoned thin wood When the wood has ignited well close the prima...

Page 28: ... combustion is complete close all smoke and combustion air dampers to retain heat for longer The oven and the cooking hotplate The appliance oven is heated by exploiting the heat of the exhaust fumes this temperature therefore depends on the speed of combustion and the quantity of fuel burned To increase the temperature an intense flame needs to be created by burning dry thin pieces of wood and at...

Page 29: ...eat exchanger immersed in the water inside the appliance To obtain sufficient amounts of hot water the appliance must have a minimum temperature of 65 C If a lot of hot water is needed manually set the appliance to the DHW Function mode see section Electronic control unit The purpose of the DHW Function is to postpone operation of the heating pump to higher temperatures so that all heat is used fo...

Page 30: ... These noises are accentuated especially during ignition and switching off phases of the appliance and are not to be considered a manufacturing fault The door of the appliance does not provide airtight closing opening for secondary post combustion air passage any perceived smoke smell especially during ignition is not to be considered a manufacturing fault The appliance works exclusively with wood...

Page 31: ...tal obstructions Infiltrations of parasite air due to the use of materials not impermeable to gas and liquids Insufficient height Chimney Outlet height in the reflux zone Close to or adjoining other chimneys Vicinity of obstacles both natural and artificial Obstruction e g birds nests Inadequate chimney pot shape Insufficient emission cross section CONDENSATE ESCAPING THROUGH THE MASONRY ELEMENTS ...

Page 32: ...he pellets used The schedule indicated below may therefore vary Any problem affecting the appliance caused by lack of cleaning will not be covered by the warranty The failure of these operations could affect the safety of the product Cleaning the combustion chamber It is important to clean the combustion chamber at least once a month to ensure the proper and an optimum performance and operation of...

Page 33: ...n vacuum any ash deposited within the combustion chamber and the smoke deflector accessing the smoke deflector using the vacuum hose Also vacuum ash deposited below the cooking hotplate located above the oven as indicated in the image figure 4 After cleaning reassemble the components which were removed 3 4 The cooking hotplate which requires ash to be removed using a vacuum 5 6 ...

Page 34: ...gases WARNING use suitable ash vacuum devices equipped with a fine mesh filter in order to prevent ash from being blown into the room and to prevent damaging the vacuum cleaner We do not recommend the use of normal vacuum cleaners Deposits on the walls of the combustion chamber if particularly resinous wood is burned can be eliminated by running the appliance at maximum for 30 40 minutes in this c...

Page 35: ...maintenance above all if residues or liquids have deposited following its use It is recommended to clean the hotplate while it is still warm This is to allow any humidity to evaporate and prevent the formation of rust stains it is therefore not recommended to clean the cast iron plate when cold The cast iron plate should be treated with a non acidic oil corrosion protection With frequent use this ...

Page 36: ...liance is supplied with a special additive call LONG LIFE designed to protect the boiler unit and heat exchangers from rust and to keep the water inside the boiler unit clean LONG LIFE should be diluted to 2 with water inside the boiler unit It can be poured directly into the boiler unit before or after filling it with water For ease of use a table is provided of the annual dilution dosages of LON...

Page 37: ... IN CASE OF IRRITATION OR SKIN RASH consult a doctor Wash contaminated clothes before wearing them again Dispose of the product container in accordance with local regional national international regulations Dilution with antifreeze LONG LIFE is compatible with pure glycol mixtures and always with water in any proportion Several antifreeze products on the market contain additives however which may ...

Page 38: ...or flame arresters gaskets fuses or batteries inside the device s electronic system and any other removable component where it is not proved that their condition is due to a manufacturing defect rather than the effects of wear electric and electronic parts in which the malfunction can be traced to a non compliant electrical connection natural disaster lightning electrical discharges etc and variat...

Page 39: ...WOOD BURNING BOILER COOKER ALTEA 110 SICURO TOP 36 EN Rev 1 2 ...

Page 40: ...Cod CS IST ALT110TOP EN KLOVER Srl Via A Volta 8 37047 San Bonifacio VR VAT No 02324280235 www klover it ...

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