Kipor IG6000, Service Manual

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2.3 Service Rules

Use genuine KIPOR or KIPOR recommended parts and lubricants or their equivalents. Parts that
do not meet Kipor’s design specifications may damage the engine and void the warranty.

Use special tools designed for the product when specified.

Always install new gaskets, O-rings, etc. when reassembling components.

Clean parts in cleaning solvent upon disassembly. Lubricate any sliding surfaces before
reassembly. After reassembly, check all parts for proper installation and operation.

Many screws used in this machine are self-tapping. Be aware that cross-threading or over
tightening these screws will strip the threads and ruin the hole.

Use only metric tools when servicing this engine. Metric bolts, nuts and screws are not
interchangeable with non-metric fasteners. The use of incorrect tools and fasteners will damage
the engine.
2.4 Electrical Precautions

Hold the connector body to disconnect the connector. Do not disconnect by pulling the wire
harness. To disconnect the locking connector, be sure to unlock first, and then disconnect.

Check the connector terminals for bend, excessive extrusion, missing terminals, or other
abnormalities before connecting the connector.

To connect, insert the connector as far as it goes. If the connector is a locking type, be sure that it
is locked securely.

Check the connector cover for breakage and check whether the connector female terminal is not
opened excessively. Then, connect the connector securely. Check the connector terminal for rust.
Remove the rust using an emery paper or equivalent material before connecting the connector.

Set the harness clips in the specified places of the frame securely, and secure the wire
harnesses.

Clamp the cables securely.

Clamp the wire harnesses securely so that they do not interfere with the rotating parts, moving
parts and hot parts.

Route and connect the wire harnesses properly. Be sure that the harnesses are not slack,
twisted or pulled overly taut.