Kipor IG6000, Service Manual

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TABLE OF CONTENTS
1. Specifications.........................................................................................................................................1
1.1 General Specifications..................................................................................................................1
1.2 Generator Specifications2..............................................................................................................2
1.3 Performance Curves......................................................................................................................3
1.4 Wiring Diagram..............................................................................................................................4
2. Service and Maintenance
……………………………………………………………………………………. 5
2.1 The Importance of Proper Service.
……………………………………………………………………...5
2.2 Safety Precautions.
…………………………………………………………………………………….....5
2.3 Service Rules.................................................................................................................................6
2.4 Electrical Precautions......
……………………………………………………………………………......7
2.5 Serial Number and Bar Code Location..........................................................................................7
2.6 Alternator Service Standards.
…………………………………………………………………………....8
2.7 Fastening Torques.
………………………………………………………………………………………..8
2.8 Troubleshooting.
…………………………………………………………………………………………..9
2.8.1 General Symptoms and Repair
……………………………………………………………….....9
2.8.2 Hard Starting or No Start .....................................................................................................9
2.8.3 Ignition System
…………………………………………………………………………………..10
2.8.4 Low Oil Level Alarm .
……………………………………………………………………………..11
2.8.5 Engine Speed Problems .
………………………………………………………………………..11
2.8.6 Engine Stops After Starting.
……………………………………………………………………..12
2.8.7 Throttle Control System......................................................................................................12
2.8.8 Low AC Output.
…………………………………………………………………………………..13
2.8.9 No AC Output.
…………………………………………………………………………………….13
2.8.10 Electric Starter.
………………………………………………………………………………....14
2.8.11 Battery Charging...............................................................................................................14
3. Inspection and Adjustment...................................................................................................................15
3.1 Maintenance Schedule.................................................................................................................15
3.2 Engine Oil.....................................................................................................................................15
3.3 Low Oil Level Switch .................................................................................................................17
3.4 Air Cleaner....................................................................................................................................17
3.5 Spark Plug....................................................................................................................................18
3.6 Valve Clearance. ......................................................................................................................... 19
3.7 Fuel Switch/Fuel Filter................................................................................................................. 20
4. Air Cleaner/Muffler...............................................................................................................................21
4.1 Air Cleaner....................................................................................................................................21
4.2 Muffler...........................................................................................................................................21
5. Carburetor ...........................................................................................................................................22
5.1 Disassembly and Reassembly......................................................................................................22
5.2 Stepping Motor/Fuel Shutoff Solenoid..........................................................................................23
6. Control Panel and Inverter Module......................................................................................................24
6.1 Disassembly and Reassembly.....................................................................................................24
6.2 AC Receptacles............................................................................................................................24
6.3 DC Receptacle.............................................................................................................................24
6.4 Smart Throttle Switch...................................................................................................................24