Kioti CK25 Manual Download

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ENGINE TROUBLE SHOOTING

TROUBLE SHOOTING

Summary of Contents for CK25

Page 1: ...found in this manual your KIOTI tractor dealer will be happy to help you please feel free to contact DAEDONG USA INC with your questions concerns Throughout this manual you will see text in bold type preceded by the words DANGER WARNING CAUTION or IMPORTANT Such text has the following significance Signs Description DANGER WARNING CAUTION IMPORTANT This mark indicates hazardous situation which if n...

Page 2: ...rs USA American Society of Testing and Materials USA Feet Per Minute High Speed Low Speed Hydrostatic Transmission Meters Per Second Power Take Off Right hand and Left hand sides are determined by facing in the direction of forward travel Roll Over Protective Structures Revolutions Per Minute Revolutions Per Second Society of Automotive Engineers USA Slow Moving Vehicle ABBREVIATION LIST ...

Page 3: ...Level Engine Coolant Temperature Parking Brake Battery Charging Condition Engine Oil Pressure Turn Signal Power Take Off Clutch Control Off Position Power Take Off Clutch Control ON Position Differential Lock Position Control Lowered Position Hazard Warning Lights Headlight Low Beam Headlight High Beam Four Wheel Drive ON Fast Slow High Range Middle Range Low Range Neutral Position Coolant Preheat...

Page 4: ......

Page 5: ...SPECIFICATIONS 4 DESCRIPTION OF OPERATING SYSTEM 5 OPERATION 6 THREE POINT HITCH DRAWBAR 7 HYDRAULIC UNIT 8 TIRES TREADAND BALLAST 9 MAINTENANCE 10 PERIODIC SERVICE 11 STORAGE 12 TROUBLE SHOOTING 13 OPTIONS 14 INDEX 15 APPENDIX CONTENTS ...

Page 6: ...BEFORE OPERATING THE TRACTOR OPERATING THE TRACTOR DRIVING THE TRACTOR PARKING THE TRACTOR OPERATING THE P T O USING 3 POINT HITCH SERVICING THE TRACTOR TRACTOR SAFETY LABELS 1SAFETY PRECAUTIONS ...

Page 7: ...you are able to avoid obstacles that can cause injury or damage to your tractor 9 When starting the tractor make sure your path is clear of people to avoid ac cidents caused by sudden movements 10 Before making reverse movements with your tractor you should always check to see that the path is clear 1 It is recommended that you read and understand this entire manual before operation of your new tr...

Page 8: ...ould have knowledge of its proper opera tion and should read this manual carefully 17 Never get off the tractor without set ting the parking brake lowering the implement to the ground and shutting of the tractor 18 No alterations should be made to your KIOTI tractor without first consulting your KIOTI dealer 14 Never start the engine while standing on the ground 15 Only the operator should ride on...

Page 9: ...s use seat belt when the tractor is equipped with a ROPS Never use the seat belt when tractor is not equipped with a ROPS ROPS Roll Over Protective Structures 21 Extra caution should be taken when driving tractors with narrow tread widths For added stability you should adjust your rear wheel tread width see page 8 3 19 Before starting your tractor you should depress the clutch and make sure that a...

Page 10: ...can result in bodily injury 2 Do not park your tractor on a steep incline and remember to shut off the engine and P T O before dismounting the tractor OPERATING THE TRACTOR 3 Do not operate your tractor in an en closed building without the proper ventilation Exhaust fumes can cause serious injury or death 704O109A 704O108A 704O110A ...

Page 11: ...t weight on your tractor when using rear implements 4 Make sure that all pressure lines are tight before starting the tractor 5 Pull only from the drawbar Never hitch anything to the axle housing or any other point except the drawbar Pulling from any other location only in crease the risk of serious personal injury or death 6 If The front of the tractor tends to rise up when heavy implements are a...

Page 12: ...ways let the others know what you are going to do before you do it 16 Never freewheel Disengaging the clutch or shifting into neutral while descending a slope as this could lead to a loss of control 17 Do not operate near ditches holes embankments or other terrain fea tures which may collapse under the tractor s weight The risk of tractor upset is even higher when the ground is loose or wet 13 If ...

Page 13: ...er when traveling at road speeds Brake both wheels simultaneously when making an emergency stop Uneven braking at road speeds could cause the tractor to tip over DRIVING THE TRACTOR 1 Brake Pedal Lock 2 Brake Pedal L 3 Brake Pedal R 704O116A 704O118A 704O117B 1 Brake Pedal Lock 2 Brake Pedal L 3 Brake Pedal R MANUAL type HST type ...

Page 14: ...out of control 8 Avoid sudden movements of the steering wheel as this can cause a loss of control of the tractor This risk is especially great when traveling at road speeds 9 Do not operate an implement while the tractor is on the road Lock the three point hitch in the raised position 10 When towing other equipment use a safety chain and place an SMV em blem on it as well 1 Disengage the P T O low...

Page 15: ...h usage 2 When using a 3 point hitch mounted implement be sure to install the proper counterbalance weight on the front of the tractor 3 When transporting on the road set the implement lowering control in the LOCK position to hold the implement in the raised position 704O122A 704O123B 1 P T O Shaft Cover 2 P T O Shaft Cap OPERATING THE P T O 1 Make sure the tractor is completely stopped gears are ...

Page 16: ...he tractor Avoid over filling the tractor or spilling the fuel 3 Do not smoke while working around the battery or when refueling your tractor Keep all sparks and flames away for the battery and fuel tank The battery pre sents an explosive hazard because it gives off hydrogen and oxygen espe cially when recharging SERVICING THE TRACTOR 6 Do not remove the radiator cap while the coolant is hot When ...

Page 17: ...lts have been tightened to the specified torque 13 Escaping hydraulic fluid under pres sure has sufficient force to penetrate skin causing serious personal injury Be sure to release all residual pressure Before disconnecting hy draulic lines Before adding pressure to the hy draulic system make sure that all connections are tight and that all line pipes and hoses are free of damage 704O128A 704O129...

Page 18: ...n is also highly recommended If injured by escaping fluid see a medical doctor at once This fluid can produce gangrene and or severe allergic reaction 15 Keep the environmental pollution in mind When replacing cooling water or oil disuse it to the right way Be sure to observe the relevant regu lations when you dispose of the en gine oil transmission oil fuel coolant filter and battery 704O130A 704...

Page 19: ...1 14 CK25 30 TRACTOR SAFETY LABELS 704O132B ...

Page 20: ...SAFETY PRECAUTIONS 1 15 1 Part No T2181 54121 4 Part No T2325 50743 2 Part No T4625 52351 3 Part No T4625 52361 5 Part No T2325 50512 6 Part No T2445 50724 ...

Page 21: ...1 16 CK25 30 7 Part No T2625 55111 9 Part No T2615 54112 10 Part No T2615 53561 8 Part No T2350 54141 ...

Page 22: ...2SERVICING OF TRACTOR SERVICING ...

Page 23: ...aler both the tractor and engine se rial numbers The tractor serial number is located on the transmission housing on the left side of the tractor The engine serial number is located on the right side of the engine crankcase Locate the serial numbers now and record them in the space provided Before using implements not sold by KIOTI DISTRIBUTOR contact your nearest dealer regarding safety in its ap...

Page 24: ...SPECIFICATIONS TRAVELING SPEED IMPLEMENT LIMITATIONS 3SPECIFICATIONS ...

Page 25: ...gine gross PS kW P T O PS kW rpm Displacement cc cu in Rated revolution r p m min 1 Fuel tank capacity gal Clutch Transmission Speeds Differential lock Brake P T O Rear rpm Mid rpm Pump capacity Max flow rate min gpm 3 point hitch Maximum lifting capacity 24in aft of hitch kg lbs Hydraulic lift control system Steering Drive train Hydraulic system CK25 CK30 30 22 3 1 499 91 5 Vertical water cooled ...

Page 26: ...2 24 4PR 1 385 54 53 2 390 94 09 351 13 82 1 105 43 5 1 054 1 302 41 5 51 3 3 5 11 5 Standard tire size Model Front Rear Forward At rated engine rpm km h mph Reverse At rated engine rpm km h mph Overall length with 3p mm in Overall width minimum tread mm in Overall height from top of ROPS mm in Wheel base mm in Min ground clearance mm in Tread Front mm in Rear mm in Min turning radius with dual br...

Page 27: ...28 3 28 0 10 35 6 43 0 21 11 13 11 0 3 47 2 16 0 6 46 4 01 0 13 19 8 20 CK30H Forward Reverse Hi Low Low Shuttle km h mile h High CK25 0 17 0 11 0 25 0 16 0 38 0 24 0 56 0 35 1 41 0 25 2 04 1 27 3 10 1 93 4 6392 88 0 80 0 50 1 16 0 72 1 76 1 09 2 63 1 63 6 56 4 08 9 50 5 90 14 44 8 97 21 56 13 40 0 15 0 09 0 22 0 14 0 33 0 21 0 50 0 31 1 24 0 77 1 80 1 12 2 73 1 70 4 08 2 54 0 71 0 44 1 02 0 63 1 ...

Page 28: ...ting Capacity max loading weight 24 in aft of hitch Front 1 105 mm 43 5 in CK25 CK25H CK30 CK30H Tread max width 800 kg 1 764 lbs Trailer loading weight W3 Max capacity Max Drawbar Load W2 500 kg 1 100 lbs Implement weight W1 and or size As in the following list shown on the next page CK25 CK25H CK30 CK30H Actual figures 1 000 kg 2 205 lbs 1 500 kg 3 300 lbs NOTE Implement size may vary depending ...

Page 29: ...dth mm in Max Cutting width mm in Max Cutting width mm in Max Cutting width mm in Max Cutting width mm in Max Width mm in Max Width mm in CK25 CK25H CK30 CK30H 1371 6 54 2286 7 5 and below 1524 60 and below 1397 55 and below 1524 60 and below 1829 72 and below 1524 60 and below 1524 60 and below 1829 72 and below 1371 6 54 1524 60 2286 7 5 and below 1524 60 and below 1498 59 and below 1829 72 and ...

Page 30: ...EXTERIOR VIEW INSTRUMENT PANEL SWITCHES FOOT AND HAND CONTROLS 4DESCRIPTION OF OPERATING SYSTEM ...

Page 31: ...4 2 CK25 30 704O401B EXTERIOR VIEW 1 Hood Bonnet 2 Head Light 3 Steering Wheel 4 Seat 5 Cup Holder 6 Fuel Inlet Cover ONLY USA AU ...

Page 32: ...INSTRUMENT PANEL AND CONTROLS 4 3 704O402B 1 Turn Signal Lamp 2 Top Link 3 Transmission Oil Gauge 4 PTO Shield Cover 5 Crank Lifting Rod 6 Telescopic Sway bar 7 Lower Link 8 Draw Bar AU type ...

Page 33: ...4 4 CK25 30 704O403A 1 Hood Bonnet 2 Head Light 3 Steering Wheel 4 Seat 5 Cup Holder 6 Fuel Inlet Cover ONLY EU ...

Page 34: ...MENT PANEL AND CONTROLS 4 5 704O404A 1 Turn Signal Lamp 2 Top Link 3 Transmission Oil Gauge 4 PTO Shield Cover 5 Crank Lifting Rod 6 Telescopic Sway bar 7 Lower Link 8 Draw Bar 9 Creep Gear Shift Lever Option ...

Page 35: ...icator 2 Coolant Temp Gauge 3 Turn Signal Switch Light Switch 4 Hazard Lamp Switch 5 Tachometer 6 Right Turn Indicator 7 Fuel Gauge 8 Key Switch 9 Engine Stop Knob 10 Horn Switch only AU EU INSTRUMENT PANEL AND SWITCHES 704O405B ...

Page 36: ...tial Lock Pedal 9 Brake Pedal L 10 Brake Pedal R 11 Tilt Steering wheel lever 12 Parking Brake Lock Lever only USA AU 13 Shuttle Lever 14 Hand Throttle 15 Foot Throttle 16 Joystick Lever 17 Double Acting Lever C D Option 18 Double Acting Lever A B only EU AU USA Option 19 Lift Position Control Lever 20 Draft Control Lever only EU USA AU Option 21 Parking Brake Lock Lever only EU 22 Back Mirror onl...

Page 37: ...ick Lever 9 Double Acting Lever C D Option 10 Double Acting Lever A B only EU AU USA Option 11 Lift Position Control Lever 12 Draft Control Lever only EU USA AU Option 13 Rear PTO Lever 14 Mid PTO Lever Option 15 Tilt Steering wheel lever 16 Front Wheel Drive Lever 17 Differential Lock Pedal 18 3 Point Hitch Lowering Speed Knob 19 Speed Set Lever 20 Back Mirror only EU ...

Page 38: ...PRE OPERATION OPERATING NEW TRACTOR OPERATING THE ENGINE OPERATING THE TRACTOR 5OPERATION ...

Page 39: ...d ROPS for damage Refuel See daily check in the peri odic service section Check all danger and warning labels PRE OPERATION It is a good practice to know the condition of your tractor before you start it You should do routine check before each use CHECK ITEM CAUTION To avoid personal injury Be sure to check and service the tractor on a level surface with the engine shut off and the parking brake E...

Page 40: ...ew tractor the following precautions should be observed You should not operate your tractor at full speed for the first fifty hours of use Avoid sudden starts and stops In cold climates allow your tractor plenty of time to warm up Do not run the engine at speeds faster than necessary Use due caution when operating your tractor on rough roads or terrain The above precautions are not limited to new ...

Page 41: ...t your tractors engine while standing on the ground This can prevent unexpected accident from happening IMPORTANT Using starting fluid or ether to start your tractor will cause damage and void your tractors warranty A good way to start your tractors en gine after a long storage period you should pull the stop knob and turn the key over This will allow time for oil to reach every part of the tracto...

Page 42: ...ACE THE RANGE GEAR SHIFT LEVER HI LO IN NEUTRAL POSI TION NOTE The speed control pedal automatically return to neutral when the operator s foot is released from the pedal 704O504B 1 P T O Lever 2 Speed Control Pedal 3 Range Gear Shift Lever Hi Mi Lo HST Type 4 Mid P T O lever option 5 Range Gear Shift Lever Hi Lo M T Type ENGAGED DISENGAGED H HIGH SPEED N NEUTRAL POSITION M MIDDLE SPEED L LOW SPEE...

Page 43: ...ctor has an automatic pre heat ing system To pre heat the engine turn the key switch to the ON position then pre hearting works automatically for 8 seconds You can see the pre heating indicator light on during that time You can start the engine at any time during this 8 seconds 1 Position Control Lever A DOWN 6 MOVE THE HYDRAULIC CONTROL LEVER FORWARD To lower implement move the hydraulic control ...

Page 44: ...t temperatures are colder a longer pre heat time is necessary WARNING Do not operate the starter motor continuously for more than 10 seconds If the engine does not start turn the switch to OFF wait 30 seconds and repeat the starting procedure Never engage the starter motor be fore the engine stops turning If you need additional pre heating turn the key off and try the same procedure again or turn ...

Page 45: ... make sure that all shift levers are in the neutral position CHECK EASY CHECKER LAMPS 1 When the key is turned ON lamps 1 2 should come on If trouble should occur at any location while the engine is running the warning lamp corresponding to that location comes on 2 Glow plug indicator 3 also comes on when the key is turned ON to preheat the engine and goes off automatically when preheat is complet...

Page 46: ... reverse order after use 1 Dead Battery 2 Jumper Cables 3 Helper Battery 3 Put on safety goggles and rubber gloves 4 Attach the red clamp to the positive terminal of the dead battery and at tach the other end to the positive ter minal of the helper battery 5 Clamp the black cable to the Engine hooks and attach the other end to the negative cable of the helper battery 6 If the helper battery is in ...

Page 47: ...position at the rear of the tractor Folding the ROPS should only be done when absolutely necessary and should be returned to the up right position as soon as possible TO FOLD THE ROPS OPERATING THE TRACTOR This tractor has a 12 volt negative ground starting system Use only the same voltage for jump starting the tractor The use of a higher voltage system for jump starting can cause severe damage to...

Page 48: ... TO UPRIGHT POSITION 1 Remove both the Linch pin and Lock pin 2 Raise ROPS to the upright position 3 Align pin holes insert Lock pin and se cure them with the Linch pin CAUTION To avoid personal injury The ROPS must be raise slowly and carefully CAUTION To avoid personal injury Make sure that pin are properly in stalled and secured 1 Lock Pin 2 Linch Pin 3 Bolt 4 Grip Bolt 1 Lock Pin 2 Linch Pin 3...

Page 49: ... 1 OPERATOR S SEAT CAUTION To avoid personal injury Make sure that the seat is com pletely secured after each adjustment Do not allow any person other than the driver to ride on the tractor STARTING 740O518A SEAT 1 Seat 2 Suspension Assembly XH2 3 Horizontal Adjustment Slide rails 4 Weight Adjuster 5 Height Adjuster only EU type ...

Page 50: ...r when it is removed The seat installed on your tractor has a comprehensive range of adjustments Before prorating the tractor it is impor tant to adjust the seat to the comfortable position 1 The lever which control the seat posi tion up or down in accordance with operator s Use the lever when you change the seat position 2 When you change the seat position front or rear pull the lever up and push...

Page 51: ...nstrument panel Push the switch in to turn off the light 3 TURN SIGNAL LIGHT SWITCH To indicate a right turn push down forward To indicate a left turn push backward When the left or right turn signal is acti vated in combination without the hazard lights the indicated turning light will flash and the other will be off NOTE Be sure to return switch to center po sition after turning 2 SELECTING LIGH...

Page 52: ...ake pedals have equal ad justment when using locked together 1 BRAKE PEDAL RIGHT AND LEFT WARNING To avoid personal injury Applying one rear wheel brake at a time can cause the tractor to swerve or roll over at high speeds 1 Position Control Lever A UP 4 RAISE THE IMPLEMENT SEE HY DRAULIC UNIT SECTION 704O523B 704O524B The clutch is disengaged when the clutch pedal is fully pressed down 1 Clutch P...

Page 53: ...E TRAVEL SPEED N Neutral Position H HIGH L LOW MANUAL Type F FORWARD R REVERSE IMPORTANT To help prevent premature clutch wear The clutch pedal must be engaged slowly and disengaged quickly Do not rest your foot on the clutch pedal Select the proper gear and engine speeds according to the type of job you are doing ...

Page 54: ...ontrol pedal to rotate the gears inside of transmission HST only 4 Release the speed control pedal to neutral 5 Depress clutch pedal and then shift the range gear shift lever 704O526A 4 CREEP GEAR SHIFT LEVER 1 Creep Gear Shift Lever A LOW N NEUTRAL B HIGH HOW TO USE CREEP GEAR SHIFT LEVER If you misuse or mishandle the creeping speed it may cause damage to the unit so please note the following IM...

Page 55: ... stop the tractor be sure to dis engage the clutch first then depress the brake pedal This is because creep range gives high torque at low forward speeds thus making brak ing ineffective To avoid any hazards do not con vert from forwarding gear to revers ing gear and vice verse while driving 2 Prohibited uses Using creeping speed to escape from dampened soil Towing and trailing works Frontal loade...

Page 56: ... 2 Foot Throttle INCREASE DECREASE 7 ACCELERATE THE ENGINE 1 HAND THROTTLE LEVER Pushing the throttle lever back de creases engine speed and pushing it forward increases engine speed 2 FOOT THROTTLE MANUAL Type Use the foot throttle when traveling on the road Press down on it for higher speed The foot throttle is in terlocked with the hand throttle lever when using the foot throttle keep the hand ...

Page 57: ...press the brake pedals again Once released the parking brake indicator in the easy checker will go off 1 Speed Set Lever 2 Speed Control Pedal A Lock C Increase B Release D Decrease 2 SPEED SET DEVICE The Speed Set Device is designed for tractor operating efficiency and operator comfort This device will provide a con stant forward operating speed by me chanically holding the speed control pedal at...

Page 58: ... depress the reverse travel side pedal when the speed set device is engaged If you step on the brake the speed set device will disengage Make sure to keep the speed set lever in the off position when starting the tractor Return the speed set lever to the off position when stopping the tractor Speed set device will not operate in reverse The speed control lever can be re leased When overloads or an...

Page 59: ... Easy Checker 2 Hourmeter Tachometer The engine suddenly slows or accelerates Unusual noises are heard Exhaust fumes become dark While driving make the previous checks to ensure that all parts are functioning properly 3 Fuel Gauge 4 Coolant Temperature Gauge 704O533A ...

Page 60: ...cker will come on If this should happen during operation check the electrical charging system or consult your local KIOTI dealer NOTE For checking and servicing of your tractor consult your local KIOTI dealer for instructions ENGINE OIL PRESSURE INDICATOR When the oil pressure in the tractor s en gine falls below the prescribed level the warning lamp will illuminate If this should happen during tr...

Page 61: ...indicates the temperature of the coolant C is for cold and H is for hot Normal temp will indicate between the C and middle 1 Coolant Temperature Gauge C COOL H HOT When the key switch is on the fuel gauge indicates the fuel level Be careful not to empty the fuel tank Oth erwise air may enter the fuel system Should this happen the system should be bled See Bleeding Fuel System in as required in Per...

Page 62: ...OWN CAUTION To avoid personal injury Always set the parking brake and stop the engine before leaving the tractor seat IMPORTANT To prevent damage to the parking brake lever make sure that brake pedals are fully depressed before pulling the parking brake lever up PARKING WARNING Apply the parking brake and place the chocks at the rear wheels when parking When parking the vehicle on a hill position ...

Page 63: ...r implements you will need to in stall the warning lamps and SMV sign on the equipment CAUTION To avoid personal injury To help assure straight line stops when driving at transport speeds lock the brake pedals together Un even braking at road speeds could cause the tractor to roll over When traveling on road with 3 point hitch mounted implement attached be sure to have sufficient front weight on t...

Page 64: ...4 The power steering mechanism makes the steering easier Be carefuel when driving on an road at high speeds P T O OPERATION 704O543B 1 Be sure that the wheels are adjusted to provide the maximum stability possible 2 You should slow down for rough roads slope and sharp turns This is especially important when you are transporting heavy equipment on the rear of the tractor 3 Use gears according to th...

Page 65: ...lutch pedal down completely to stop the tractor movement and any P T O driven equipment movement before shifting the P T O gear shift lever Model Engine Speed min 1 rpm Shaft 6 Spline P T O Speed min 1 rpm CK25 30 540 2 646 IMPORTANT To avoid shock loads to the P T O reduce engine speed when engaging the P T O then open the throttle to the recommended speed To avoid damage of transmission before s...

Page 66: ...REVOLUTION mn 1 rpm 540 MID P T O LEVER OPTION To use the mid P T O shift the P T O lever to engaged position This shifting requires clutch pedal operation 704O545A First 2 000 REAR P T O 1 000 Second 2 MID P T O SHAFT COVER The mid P T O is available for KIOTI ap proved implements 1 Mid P T O 2 Bolt 3 Mid P T O Shaft Cover 704O547B ...

Page 67: ...THREE POINT HITCH DRAWBAR 3 POINT HITCH DRAWBAR 6 THREE POINT HITCH DRAWBAR ...

Page 68: ...6 2 CK25 30 1 Top Link 2 Crank Lifting Rod Left 3 Telescopic Sway Bar 4 Lower Link 5 Crank Lifting Rod Right 6 Drawbar THREE POINT HITCH DRAWBAR ONLY USA AU 704O601B AU type ...

Page 69: ...THREE POINT HITCH DRAWBAR 6 3 1 Top Link 2 Crank Lifting Rod Left 3 Telescopic Sway Bar 4 Lower Link 5 Crank Lifting Rod Right 6 Drawbar THREE POINT HITCH DRAWBAR ONLY EU 704O602A ...

Page 70: ...rn the handle on the right lift rod Most imple ments are designed to operate level Set the position desired by placing the lock ing unit over the handle as illustrated TOP LINK 1 Adjust the angle of the implement to the desired position by shortening or lengthening the top link 2 The proper length of the top link varies according to the type of implement be ing used CAUTION To avoid personal injur...

Page 71: ...e sway that your implement has while in use They are also used to cen ter the implement on the rear of the tractor 1 P T O Shaft 3 Drawbar Pin 2 Drawbar A Holes 704O605A 1 Telescopic Sway Bar 2 Pin Adjust the telescopic sway bar so that the implement can move 5 to 6 cm 2 0 to 2 4 in laterally Telescopic sway bar shouid be tight enough to prevent excessive implement movement when implement is in ra...

Page 72: ...eferred to IMPLE MENT LIMITATIONS section WARNING To avoid personal injury Never pull from the top link the rear axle or any point above the drawbar Doing so could cause the tractor to tip over rearward causing personal injury or death ...

Page 73: ...3 POINT HITCH CONTROL SYSTEM AUXILIARY HYDRAULICS 7HYDRAULIC UNIT ...

Page 74: ...system Do not operate until the engine is warmed up If operation is at tempted when the engine is still cold the hydraulic system may be damaged If noises are heard when implement is lifting after the hydraulic control lever has been activated the hy draulic mechanism is not adjusted properly Unless corrected the unit will be damaged Contact your KIOTI dealer for adjustment IMPORTANT 3 POINT HITCH...

Page 75: ...ion and ground speed 704O703A 1 Ground Surface 3 Soft Soil 2 Implement Penetration Limit 1 Position Control Lever 2 Lock Bolt IMPLEMENT LOWERING LIMIT The lower limit can be adjusted by mov ing the position of the locker Shifting the locker backward raises the lower limit and shifting the locker forward lowers the lower limit 704O704B The lowering speed of the 3 point hitch can be controlled by ad...

Page 76: ...et to the ground stop the engine and relieve all hydraulic pressure Recheck and correct all hydraulic connections TWO STAGE VALVE TYPE This loader control valve has two stage dump position The first dump position by moving the lever to the right is the Regu lar dump position It has good power and control for dump ing precisely This position should be used when operating another implement with the ...

Page 77: ...relieve pres sure before connecting or discon necting lines Do not use your hand to check for leaks CONNECTING 1 Clean both couplers 2 Remove dust plugs 3 Insert the implement coupler to the trac tor hydraulic coupler 4 Pull the implement coupler slightly to make sure couplers are firmly connected DISCONNECTING 1 Clean the couplers 2 Relieve pressure by moving hydraulic control levers with engine ...

Page 78: ...TIRES TREAD BALLAST 8 TIRES TREAD AND BALLAST ...

Page 79: ...ommended pres sure shown in the operator s manual NOTE Maintain the maximum pressure in front tires if using a front loader or when equipped with a full load of front weights 9 5 24 6PR 11 2 24 6PR 13 6 16 4PR 41X14 0 20 4PR 15 19 5 6PR 6 14 4PR 7 14 6PR 25X8 50 14 4PR 25X8 50 15 4PR 25X8 50 14 6PR Rear 207kPa 2 1kgf cm2 30psi 179kPa 1 8 kgf cm2 26 psi 97kPa 1 0kgf cm2 14psi 172kPa 1 8 kgf cm2 25 ...

Page 80: ...r adjusting a wheel tighten the bolts to the following torques then recheck after driving the tractor 200 m 218 yards and thereafter according to service interval Torques 67 N m 7 kgf m 50 lbf ft A Tread 704O801A Model CK25 6 14 Farm 25X8 50 14 Turf 25X8 50 14 IND 7 14 Farm 27X8 50 15 Turf 25X8 50 14 IND Tire Tread 1 107 mm 43 6 in 1 147 mm 45 2 in 1 146 mm 45 1 in 1 105 mm 43 5 in 1 126 mm 44 3 i...

Page 81: ...umper You should consult your implement owner s manual for the required amount of weight or con tact your local KIOTI dealer for a recommendation IMPORTANT Never overload the tires Do not add more weight than is necessary or is indicated in chart Maximum weight 17 kg X 5 Pieces 187 lbs REAR BALLAST IMPORTANT Do not overload tires Add no more weight than indicated in chart Maximum weight per wheel ...

Page 82: ...SERVICE INTERVALS LUBRICANTS 9MAINTENANCE ...

Page 83: ...ring oil line Reference page 10 9 10 15 10 15 10 15 10 18 10 19 10 8 10 9 10 13 10 10 10 20 10 10 10 19 10 14 10 11 10 12 10 17 10 21 10 17 10 22 Since then Every100Hr Every200Hr Every200Hr Every200Hr Every400Hr Every400Hr Every50Hr Every50Hr Every50Hr Every100Hr Every100Hr Every1year Every100Hr Every400Hr Every100Hr Every100Hr Every100Hr Every200Hr Every2years Every200Hr Every2years Change Replac...

Page 84: ...ing system Coolant Fuel system Clutch housing water Fuse Light bulb Reference page 10 11 10 22 10 17 10 22 10 18 10 20 10 21 10 22 10 23 10 23 10 24 10 24 Since then Every100Hr Every2years Every200Hr Every2years Every200Hr Every800Hr Every2years Every2years Service as required 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 Check Replace Check Replace Adjust Adjust Flush Change Blee...

Page 85: ...sing points 2 Above 25 C 77 F 0 to 25 C 32 to 77 F Below 0 C 32 F SAE30 SAE10W 30 or 10W 40 SAE20 SAE10W 30 or 10W 40 SAE10W SAE10W 30 or 10W 40 30 7 93 U S gal 27 7 13 U S gal To prevent serious equipment damage use only genuine KIOTI fluids oils and greases or equivalents Exxonmobil Shell BP Mobilfluid 423 or 424 Exxon Hydraul 560 DONAX TD TD Plus Tractran UTH WARNING Check the oil level regular...

Page 86: ...HOW TO OPEN THE HOOD DAILY CHECK EVERY 50 HOURS EVERY 100 HOURS EVERY 200 HOURS EVERY 400 HOURS EVERY 600 HOURS EVERY 800 HOURS EVERY 1 YEAR EVERY 2 YEARS SERVICE AS REQUIRED 10PERIODIC SERVICE ...

Page 87: ... Do not touch muffler or exhaust pipes while they are hot severe burns could result 704OA01A 704OA02A 704OA03A To open the tractor hood pull down on the knob To remove the side covers raise hood and locate the holding clips on each end of side panels Raise the hooks and pull back on the panel top Lift up to remove To reinstall reverse the steps It is not necesary to remove the side cover to do dai...

Page 88: ...re starting the engine or 5 minutes or more after the engine has stopped 3 To check the oil level draw out the dipstick wipe it clean replace it and draw it out again Check to see that the oil level lies between the two notches If the level is too low add new oil to the prescribed level at the oil inlet See LUBRICANTS in Maintenance Section CAUTION To avoid personal injury Be sure to stop the engi...

Page 89: ... above 10 C 14 F IMPORTANT Do not permit dirt or trash to get into the fuel system Be careful not to let the fuel tank become empty otherwise air will enter the fuel system necessi tating bleeding before next en gine start Be careful not to spill during refueling If spills occur wipe it off at once as it may cause a fire To prevent condensation water ac cumulation in the fuel tank fill the tank be...

Page 90: ...nematic cSt or mm2 s at 40 C Min 1 9 Max 4 1 Viscosity Saybolt SUS at 100 F Min 32 6 Max 40 1 sulfur weight Max 0 50 Copper Strip Corrosion Max No 3 Cetane Number Min 40 Flash Point C F Water and Sediment volume Carbon Residue on 10 percent Residuum Ash weight Min 52 125 Max 0 05 Max 0 35 Max 0 01 ...

Page 91: ...on add water only up to the full level In case of leakage add anti freeze and water in the specified mixing ratio up to the full level See Flush Cooling System and Changing Coolant in every 2 years maintenance 1 Recovery Tank A FULL B LOW CAUTION To avoid personal injury Do not remove radiator cap while coolant is hot When cool slowly rotate cap to the first stop and al low sufficient time for exc...

Page 92: ... Replace if broken CHECKING SEAT BELT AND ROPS 1 Always check condition of seat belt and ROPS attaching hardware before op erating tractor 2 Replace if damaged CHECKING GAUGES METER AND EASY CHECKER IMPORTANT Grill and screen must be clean from debris to prevent engine from over heating and to allow good air intake for the air cleaner 1 Radiator Screen 2 Oil Cooler Screen A DETACH CLEANING GRILL R...

Page 93: ... is operated in extremely wet muddy or dusty conditions you should lubricate the fittings more often 1 Grease Fitting Power steering cylinder RH LH 2 Grease Fitting Front bracket 1 Grease Fitting Brake Lever RH LH 1 Grease Fitting Power steering cylinder RH LH 704OA14A 704OA11A 1 Hydraulic Cylinder 2 Hydraulic Cylinder 3 Lift Rod Support 704 OA13A 704OA10A 704OA12A 704OA09A 1 Grease fitting Rear b...

Page 94: ...Y 100 HOURS CHANGING ENGINE OIL 1 To drain the used oil remove the drain plug at the bottom of the engine and drain the oil completely into the oil pan All the used oil can be drained out eas ily when the engine is still warm 2 After draining reinstall the drain plug 3 Fill with the new oil up to the upper notch on the dipstick Oil capacity with filter 5 8 1 53U S gal 1 Oil Inlet 2 Dipstick A Oil ...

Page 95: ...e once a week under ordinary conditions or daily when used in a dusty place to get rid of large particles of dust and dirt CLEANING AIR CLEANER PRI MARY ELEMENT NOTE Check to see if the evacuator valve is blocked with dust IMPORTANT The air cleaner uses a dry element never apply oil Do not run the engine with filter el ement removed Be sure to refit the cover with the arrow on the rear of cover up...

Page 96: ...hould reassemble the filter element making sure that it is free from dust and dirt Assure that all o rings are in place 5 Bleed the fuel system See Bleeding the fuel System in the service section IMPORTANT If dust and dirt enters the fuel system the fuel pump and injection nozzles are subject to premature wear To prevent this be sure to clean the fuel filter bowl and ele ment periodically 704OA20A...

Page 97: ... eye protection and rubber gloves when working around the battery ADJUSTING BRAKE PEDAL Proper brake pedal free travel A 20 30 mm 0 787 0 181 in on the pedal Keep the free travel in the right and left brake pedals equal 1 Release the parking brake 2 Slightly depress the pedals and mea sure the free travel at the top of the pedal stroke 3 When adjustments are needed loosen the locking nut and turn ...

Page 98: ...s possible Failure to do this will shorten the battery s service life 5 When the specific gravity of electrolyte is between 1 27 and 1 29 the charging is completed 6 When exchanging an old battery for a new one use battery of equal specifi cation shown in table 1 If the battery is weak it will cause the engine to be hard to start and also make lights dim It is important to check the bat tery perio...

Page 99: ...ceptable limits 4 Replace fan belt if it is damaged CAUTION To avoid personal injury Be sure to stop the engine before checking belt tension ADJUSTING FAN BELT TENSION 1 Bolt A Check the Belt Tension B To Tighten DIRECTION FOR STORAGE 1 When storing the tractor for a long period remove the battery from tractor adjust the electrolyte to the proper level and store in a dry place out of direct sunlig...

Page 100: ...ugh the seal and be sure to check the oil level on the dipstick Then replenish the engine oil up to the prescribed level IMPORTANT To prevent serious damage to the engine use only a KIOTI genuine filter CAUTION To avoid personal injury Be sure to stop the engine before changing oil filter cartridge Allow engine to cool down sufficiently oil can be hot and can burn CAUTION To avoid personal injury ...

Page 101: ...ain add oil to the prescribed level 8 Make sure that the transmission fluid doesn t leak through the seal 9 HST model has both tranmission filters 1 Oil Filling Plug 2 Gauge A Oil level is Acceptable Within this Range 1 Hydraulic Oil Filter 3 Remove the oil filter 4 Place a film of clean transmission fluid of the rubber seal of the new filter 5 Tighten the filter firmly until it contacts the mount...

Page 102: ...point what is called Overheating 1 Stop the machine operation in a safe place and keep the engine unloaded idling 2 Don t stop the engine suddenly but stop it after about 5 minutes of un loaded idling 3 Keep yourself well away from the ma chine for 10 minutes or while the steam blown out 4 Checking that there is no danger of burn get rid of the causes of overheat ing according to the manual see Tr...

Page 103: ...ckle to adjust the rod length until the proper toe in measurement is obtained 2 Retighten the lock nut 1 Park tractor on a flat place 2 Turn steering wheel so front wheels are in the straight ahead position 3 Lower the implement lock the parking brake and stop the engine 4 Measure distance between tire beads center at front of tire hub height 5 Measure distance between tire beads at rear of tire h...

Page 104: ... to prevent damage to the transmission CAUTION To avoid personal injury Allow engine to cool down suffi ciently oil can be hot and can burn REPLACING FUEL FILTER ELEMENT See Cleaning fuel filter in every 100 hours maintenance 1 To drain the used oil remove the right and left drain plugs and filling plug at the front axle case and drain the oil completely into the oil pan 2 After draining reinstall...

Page 105: ...RS ADJUSTING ENGINE VALVE CLEARANCE EVERY 600 HOURS ADJUSTING FRONT AXLE PIVOT 1 Adjusting Screw 2 Lock Nut If the front axle pivot pin adjustment is not correct front wheel vibration can oc cur causing vibration in the steering wheel ADJUSTING PROCEDURE Loosen the lock nut tighten the adjust ing screw all the way and then loosen the screw by 1 6 turn Retighten the lock nut 704OA38B ...

Page 106: ... operate the engine for few minutes 9 Stop the engine and let cool 10 Check coolant level of recovery tank and add coolant if necessary Coolant capacity 7 4 2 0 U S gal CAUTION To avoid personal injury Do not remove the radiator cap when the engine is hot Then loosen cap slightly to the stop the relieve any excess pressure before remov ing cap completely CK25 EVERY 2 YEARS FLUSH COOLING SYSTEM AND...

Page 107: ...g anti freeze for the first time clean the radiator interior by pour ing fresh water and draining it a few times 3 The procedure for mixing of water and anti freeze differs according to the make of the anti freeze and the ambi ent temperature basically it should be referred to SAE J1034 standard more specifically also to SAE J814C 4 Mix the anti freeze with water and then fill into the radiator Vo...

Page 108: ...he plug to avoid serious dam age to clutch DRAINING CLUTCH HOUSING WATER BLEEDING FUEL SYSTEM BLEEDING PROCEDURE IS AS FOLLOWS 1 Fill the fuel tank with fuel and rotate the fuel cock to air position 2 Start the engine and run for about 30 seconds and then stop the engine 3 Rotate the fuel cock to open position 704OA42A Fuses protect the tractor electrical sys tem from potential damage A blown fuse...

Page 109: ...damage to the tractor electri cal system Refer to the trouble shooting section of this manual or your local KIOTI dealer for specific information dealing with electrical problems 704OA44B Capacity A Protected circuit 20 10 15 15 10 15 Flasher Horn Work Light Head Lights Tail Light Timmer Relay Stop Lights Customer Use No 1 2 3 4 5 6 Slow Blow Fuse 60A Light Head Lights USA AU Head Lights EU Front ...

Page 110: ...TRACTOR STORAGE REMOVING THE TRACTOR FROM STORAGE 11STORAGE ...

Page 111: ...metal will rust also to pivot areas 3 Detach the weights from the tractor body 4 Inflate the tires to a pressure a little higher than usual 5 Change the engine oil and run the en gine to circulate oil throughout the en gine block and internal moving parts for about five minutes 6 Pull the engine stop knob all the way out 7 Use the clutch locking pin to keep the clutch disengaged If the clutch is l...

Page 112: ...f oil or water leaks 7 With the engine fully warmed up re lease the parking brake and test the brakes for proper adjustment as you move forward Adjust the brakes if necessary REMOVING THE TRACTOR FROM STORAGE 10 Keep the tractor in a dry place where the tractor is sheltered from rain Cover the tractor 11 Store the tractor indoors in a dry area that is protected from sunlight and excessive heat If ...

Page 113: ...ENGINE TROUBLE SHOOTING 12TROUBLE SHOOTING ...

Page 114: ... with fuel Injection nozzle trouble Fuel quality is poor Check the fuel tank and the fuel filter Replace filter if necessary Check to see if the fuel line coupler bolt and nut are tight Bleed the fuel system See Bleeding Fuel System in as required maintenance Use oils of different viscosities depending on ambient temperatures Clean battery cables terminals Charge the battery In cold weather always...

Page 115: ...n belt Dirty radiator core or grille screens Coolant flow route corroded Shift to lower gear or reduce load Fill cooling system to the correct level check radiator and hoses for loose connections or leaks Adjust or replace fan belt Remove all trash Flush cooling system If you have any questions contact your local KIOTI dealer ...

Page 116: ......

Page 117: ...OPTIONS 13OPTIONS ...

Page 118: ...detail Work Light High visibility for night work MID PTO Front end weights For front ballast Rear Wheel Weights For rear ballast Sunshade Double Acting Lever A B only USA Double Acting Lever C D Draft Control Lever only USA AU Creep Shift Lever only EU OPTIONS ...

Page 119: ...INDEX 14INDEX ...

Page 120: ...T O Operation 5 27 D DAILY CHECK 10 3 Checking Engine Oil Level 10 3 Checking Transmission Fluid Level 10 4 Checking and Refueling 10 4 Checking Coolant Level 10 6 Checking Brake and Clutch Pedals 10 6 Cleaning Grill Radiator Screen and Oil Cooler Screen 10 7 Checking gauges Meter and Easy Checker 10 7 Checking Head Light Hazard Light ETC 10 7 Checking Seat Belt and ROPS 10 7 DRAWBAR 6 5 Adjusting...

Page 121: ...ssion Oil Filter 10 15 Checking Radiator Hose and Clamp 10 17 Checking HST Oil Line Power Steering Line 10 17 Adjusting TOE IN 10 18 EVERY 400 HOURS 10 18 Changing Transmission Fluid 10 18 Replacing Fuel Filter Element 10 19 Changing Front Axle Case Oil 10 19 EVERY 50 HOURS 10 8 Lubricating Grease Fittings 10 8 Checking Wheel Bolt Toqrue 10 9 EVERY 600 HOURS 10 20 Adjusting Front Axle Pivot 10 20 ...

Page 122: ...TING THE TRACTOR 5 10 Operating ROPS 5 10 To Raise the ROPS to Upright Position 5 11 Starting 5 12 Stopping 5 21 OPERATING TIPS 15 2 OPTIONS 13 2 P PARKING THE TRACTOR 1 9 PRE OPERATION 5 2 Daily check 5 2 R REMOVING THE TRACTOR FROM STORAGE 11 3 S SERVICE AS REQUIRED 10 23 Bleeding Fuel System 10 23 Draining Clutch Housing Water 10 23 Replacing Fuse 10 23 Replacing Light Bulb 10 24 SERVICE INTERV...

Page 123: ...AR 6 2 3 POINT HITCH CONTROL SYSTEM 7 2 Position Control 7 2 Draft control 7 2 Mixed control if equipped 7 3 Implement Lowering Limit 7 3 3 point Hitch Lowering Speed 7 3 TIRES 8 2 Imflation Pressure 8 2 TRACTOR SAFETY LABELS 1 14 TRACTOR STORAGE 11 2 TRAVELING SPEED 3 4 TREAD 8 3 Front Wheels 8 3 Rear Wheels 8 3 U USING 3 POINT HITCH 1 10 ...

Page 124: ...OPERATING TIPS 15APPENDIX ...

Page 125: ...speed It must be understood that at a given engine speed the tractor s pulling power will be decreased with each successive increase in range from low to hi In other words a throttle set at 2200 RPM range lever in L will have a lower travel speed but increased pulling power than when range lever is set to M and M will have a slower travel speed but higher pulling power than when the range is set t...

Page 126: ...own on the rear of the HST travel pedal to change direction Keep in mind that with less pedal pressure you will have more torque for pulling Unlike a foot throttle the HST travel pedal acts more like a transmission with more pressure equaling a higher less powerful gear Engine speed can also affect the tractor s power Operate only at the necessary speed for the task at hand One other tip to keep i...

Page 127: ...l it is fully engaged You now have the tractor in gear and ready to apply pressure to the foot throttle to increase the engine speed and move forward Note that the transmission of your KIOTI CK25 30 is not the same as on an automobile Normally you will set the gear you desire for the task at hand and will not be shifting in a pattern 1 2 3 etc as in an automobile If you desire more travel speed yo...

Page 128: ...turn off the key If you are operating your tractor on the road or are doing field work where the area is clear for long distances you may set the hand throttle to the desired speed for the task at hand Keep in mind that going too fast can be dangerous and that in an emergency you will have to depress the clutch and brakes then lower the speed of the hand throttle One other tip to keep in mind It i...

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