Kinoton FP 10 A Operating Manual Download Page 8

Page: 8 / 105

FP 50 D

Issue: 04/2011

4.2

Projector Lamphouse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4.2.1

Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4.2.2

Operating Hour Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4.2.3

Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4.2.4

Main Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4.2.5

Ignition Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

4.3

Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Operation and Troubleshooting . . . . . . . . . . . . . . . . . .47

5.1

Switching On and Starting the Projector . . . . . . . . . . . . . . . . . 47

5.2

Stopping and Switching Off Projector . . . . . . . . . . . . . . . . . . . 47

5.3

Threading for Projection Operation . . . . . . . . . . . . . . . . . . . . 48

5.3.1

General Threading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.3.2

Threading from a Non-Rewind / Platter System . . . . . . . . . . . . . . . . 49

5.4

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

5.4.1

General Hints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

5.4.2

Projector Troubleshooting Chart (Type 1 errors). . . . . . . . . . . . . . . . 50

5.4.3

Projector Troubleshooting Chart (Type 2 errors). . . . . . . . . . . . . . . . 50

5.4.4

Analog Sound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

5.4.5

Digital Sound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

5.4.6

Lamphouse Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Cleaning / Maintenance / Repair . . . . . . . . . . . . . . . . . .55

6.1

General Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

6.2

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

6.3

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

6.3.1

Drain and Refill Oil (Kinoton type 3672 oil):. . . . . . . . . . . . . . . . . . . . 58

6.3.2

Changing the Intermittent Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

6.4

Repair and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

6.4.1

Changing the Pilot Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

6.4.2

Adjusting the Film Pressure Skate. . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6.4.3

Adjusting the Height of the Film Pressure Skate . . . . . . . . . . . . . . . . 60

6.4.4

Changing the 35 mm Film Runner Strips . . . . . . . . . . . . . . . . . . . . . 61

Summary of Contents for FP 10 A

Page 1: ...DIGITAL CINEMA FILM TECHNOLOGY STUDIO TECHNOLOGY CUSTOMIZED SOLUTIONS 360 DISPLAY SYSTEMS Operating Manual FP 50 D Projector ...

Page 2: ......

Page 3: ...rts a thorough training period We confirm that the information given in this manual is true and correct to the best of our knowledge and belief However notwithstanding all best care and attention technical inaccuracies and typographical errors cannot be fully excluded As far as we did not assure explicitly and written form any special characteristics and suitability of a product for a certain inte...

Page 4: ...y 8 21 10 Germering Printed in Germany Issue April 2011 This operating manual even in extracts may only be reprinted or otherwise copied with special written permission from KINOTON GmbH Editor responsible for the contents KINOTON GmbH Editing and layout Carmen Auer KINOTON GmbH Own Notes ...

Page 5: ... Glass 5 1 3 2 2 UV Radiation 5 1 3 2 3 High Voltage 5 1 3 3 Mechanical Danger 5 1 4 Preventing Projector Damage 6 1 5 Service 6 1 6 Protective Devices 7 1 6 1 Main Switch 7 1 6 2 IR Reflex Film Break Sensor 7 1 6 3 Film Stripper 7 1 6 4 Lamphouse Door Switch 8 1 6 5 Lamphouse Airflow Switch 8 2 Transportation and Installation Mounting 9 2 1 Transportation 9 2 2 Delivery or Equipment Variations 9 ...

Page 6: ...perture Plates only with manual lens turret or lens holder 21 3 2 4 Aperture Changer option only with electronic lens turret 21 3 2 4 1 Drive and Control 22 3 2 4 2 Format Change with Three Lenses 22 3 2 4 3 Format Change with Two Lenses Turret 22 3 2 4 4 Changing the Format Combination 23 3 2 5 Lens Holder 23 3 2 6 Lens Turret option 24 3 2 6 1 Manual Lens Change 24 3 2 6 2 Electronically Control...

Page 7: ...3 6 2 Guide Roller Set for Operation with a Platter System option 34 3 6 3 Friction Shafts and Guide Rollers 34 3 7 Drive Components in the Projector Head 35 3 7 1 Main Drive 36 3 7 2 Intermittent Movement also called a Maltese Cross or a Geneva Movement 36 3 8 Electronic Components 37 3 8 1 Automation Systems 38 3 8 2 Rectifiers 39 3 8 3 Xenon Sensor option 39 3 9 Lamphouse Components 40 3 9 1 Xe...

Page 8: ...4 Troubleshooting 50 5 4 1 General Hints 50 5 4 2 Projector Troubleshooting Chart Type 1 errors 50 5 4 3 Projector Troubleshooting Chart Type 2 errors 50 5 4 4 Analog Sound 52 5 4 5 Digital Sound 52 5 4 6 Lamphouse Troubleshooting Chart 53 6 Cleaning Maintenance Repair 55 6 1 General Hints 55 6 2 Cleaning 55 6 3 Maintenance 57 6 3 1 Drain and Refill Oil Kinoton type 3672 oil 58 6 3 2 Changing the ...

Page 9: ...oothed Belt 66 6 4 14 Changing the Xenon Bulb 67 6 4 15 Adjusting the Illumination of Screen 70 6 4 16 Adjusting the Intensity of Currents 71 6 4 17 Checking the Light Arc Stabilizing Magnet 71 6 4 18 Changing the Reflector 72 6 4 19 Changing the Heat Filter 75 7 Parts and Wearing Parts 77 7 1 Film Gate Parts 77 7 2 Feed Bottom Sprocket Parts 77 7 3 Guide Roller Parts 77 7 4 Other Parts 77 7 5 Par...

Page 10: ...ns of Terminal Connections 87 8 2 1 Relay Control Board 8134 3 87 8 2 2 Basic Unit Overview 88 8 2 3 Main Terminal Strip optional with terminal 25 50 89 8 2 4 Terminal Strip with CCA3 DMP1 or SA2 90 8 3 Circuit Diagrams 91 8 3 1 230 V 400 V 3 ph Mains Connection 91 8 3 2 208 V 240 V Mains 3 ph Connection USA 92 8 3 3 208 V 240 V Mains 3 ph Connection Japan 93 8 3 4 Lamphouse 94 ...

Page 11: ... tech niques and have a complete working knowledge of the projector and all additional machines and components of the system Those persons who work with the projector are responsible to observe safe operating practices and accident prevention techniques to have read and fully understand the safety chapter and the warnings within this operating manual The place on which the projector will be instal...

Page 12: ...the customer on conclusion of sale at the latest Guarantee and liability claims for damage to persons and property are invalid if due to one of the following causes Improper use of the projector Improper assembly commissioning operating and maintenance of the projector Operation the projector with defective and or non functioning safety and protection devices Activating the lamphouse via the recti...

Page 13: ... warns from UV radiation and that eye and skin protection during installation and servicing must be put on ATTENTION This symbol indicates a possibly dangerous situation Disregarding this warning can result in small personal injuries or damage to projector X X NOTE This symbol indicates where notes user tips and useful information can be found They serve to help use the projector to its fullest Al...

Page 14: ...ped or damaged until it has been checked for operation by a qualified service technician S S Position the cable so that it will not be tripped over pulled or contact hot surfaces S S If an extension cable is necessary a cable with a current rating at least equal to that of the projector should be used to avoid overheating of the cable S S Do not use an accessory attachment which is not recommended...

Page 15: ...b in protective cover Remove cover after mounting the xenon bulb 1 3 2 2 UV Radiation Warning uv radiation S S Operate projector with a closed lamphouse only S S Use UV radiation eye and skin protection during adjustment of the lamp and conver gence S S If you do some adjustments with an open lamphouse look through visual hole you have to use visual protection which blocks the ultraviolet radiatio...

Page 16: ...d be sure the service technician has used original replacement parts or authorized replacement parts which have the same characteristics as the original parts Unauthorized substitutions may result in degraded performance and reliability fire electric shock or others hazards Unauthorized substitutions may void warranty U U Upon completion of any service or repairs to this projector ask the service ...

Page 17: ...rns off 1 6 2 IR Reflex Film Break Sensor The film break sensor arrow switches off the projector when no film is passing the sen sor e g at a film break In this case the projector will be stopped X X NOTE If your projector is equipped with an automation system the film break sensor can trigger a run of events 1 6 3 Film Stripper The film stripper arrow prevents film from winding around the sprocke...

Page 18: ... Never activate the lamphouse via the rectifier 1 6 5 Lamphouse Airflow Switch As soon as the projector is switched on the radial blower starts the operation It is rea sonable to cool the xenon bulb directly If the air flow is interrupted the xenon lamp will be switched off by the airflow switch ar row If the projector and the xenon lamp are switched off the blower should run after about ten minut...

Page 19: ...ive coating or leave projector in the original coating X X note Although most parts are delivered with a protective cover you have to clean the projector and its components before the first start 2 2 Delivery or Equipment Variations FP 50 D Console Projector Friction drives option take up friction with extension arm and motor take off friction with extension arm Roller set for using with a rewind ...

Page 20: ...5 to 85 A 75 to 95 A 100 to 140 A Kinoton rectifier KEX 110 up to 110 A KEX 170 up to 170 A Film cleaner option Operating manuals 2 3 Installation ATTENTION U U The projector will be delivered completely wired and factory tested U U All installation has to be carried out by experts U U Only use suitable hoisting machines crane fork lift U U Do not use unit parts as climbing aid U U Electrical conn...

Page 21: ...FP 50 D Installation Mounting Issue 10 2010 11 2 3 2 Important Hints for Installation Projector Dimensions ...

Page 22: ...the heat exchanger must not have more than 10 m distance to projec tor and refrigerating set must not have more than 15 m distance to heat exchanger If environment temperature is high and wires are long the hose is to be isolated because of condensation water U U The cooling water temperature has to be more than 15 C to avoid a precipitation of condensed water on the film gate and the front gate 2...

Page 23: ...ing cap on the hose throw it away X X note Z Z The quantity of oil to fill the movement is about 6 8 fl oz 200 ml Z Z Do not overfill the intermittent 2 4 2 Installing and Connecting the Lamphouse Components X X note Z Z Connecting the lamphouse should be carried out by service personnel Z Z The installation and adjustment of the xenon bulb and the adjustment of the intensity of currents is descri...

Page 24: ...d climatic conditions high temperature high humidity condensation can also occur above 16 C in this case please check the projector Connect the inlet and outlet tubes of the water cooling system to the connecting pieces in the projector X X note You will find the description of the water cooling unit in the corresponding operating manual 2 5 Connecting the Projector Connect the projector to the ma...

Page 25: ...rojector head and is suit able to reproduce analog sound and digital sound DOLBY SR D Both sound for mats in shape of readers can be combined in one equipment Optionally the projector can be equipped with DTS or SDDS reader Sony Both readers can be attached on an extension arm at the top of the projector head 3 1 2 Console The projector head with frictions or and set of guide rollers and sound dev...

Page 26: ...Â Lamphouse Ã Operating panel here extended Ä Electronic components rectifier automation system here EMK 1 Å Electronic components Operation with film spools Projector head Á Extension arms with film spools Â Lamphouse Ã Operating panel Ä Electronic components rectifier automation system here EMK 1 amplifiers option Å Electronic components 2 3 4 5 1 6 2 2 3 4 5 1 6 2 ...

Page 27: ... 2 3 4 5 1 6 7 2 3 Projector head Á Extension arm with friction shafts for running with film spools Â Extension arm with guide rollers for running with a platter system Ã Lamphouse Ä Operating panel Å Electronic components rectifier automation system here DMP 1 Æ Electronic components ...

Page 28: ...film from a platter system Feed sprocket Shutter housing Film gate with film pressure skate and aperture changer option Intermittent sprocket Bottom holdback sprocket Lens turret option Reverse scan sound device Framing knob Skate pressure adjusting knob Extension arm with guide roller for running the film to a platter system Extension arm with take up friction shaft for running with film spools ...

Page 29: ... the film The four ceramic rollers guide the film laterally Shutter housing Á Film gate Â Film runner strips 2 Ã Ceramics roller 4 Ä Film pressure skate Å Intermittent sprocket Æ Aperture changer option 3 2 1 Film Pressure Skate For smooth and silent film running it is very important that the pressure of the film skate is adjusted accurately X X note Z Z Adjusting the film pressure skate see chapt...

Page 30: ... the path of xenon light to the film gate 2 1 3 4 5 2 1 3 5 Dowser Á Dowser rotation solenoid Â Light baffle Ã Rotary shutter Ä Film gate with water cooling unit or fire protection plate ATTENTION If the dowser does not close while the projector is stopped the film will burn ...

Page 31: ...lectronic lens turret The aperture changer is suitable for automatically changing the aperture when the corresponding format key has been pressed Simultaneously the lens is changed too Aperture changer Á Aperture Â Drive pin with knurled nut installed Push the aperture into the film gate and place the aperture changer drive pin into the hole on the aperture Tighten the knurled nut on the drive pin...

Page 32: ... with Two Lenses Turret Push or on operating panel if existing If the lens turret is equipped with two lenses and the aperture has three openings you can select any two of the three aperture openings to work with the two lenses For example for some shows the format change could be between CS Cinema Scope and WS 1 1 85 and for other shows the format change could be between WS 1 1 85 and NS 1 1 33 T...

Page 33: ...binations repeat X X note Check your selection and push WS flat or CS scope button The turret turns to the selected lens and the aperture changer changes to the selected aperture X X Hint Make a note which shows you which aperture combination is chosen after how many times he SELECT button was pushed X X note Z Z Changing the aperture changes the lens too see also lens turret chapter 3 2 6 2 Z Z I...

Page 34: ...knob Fasten them with the knurled screws X X note Some lenses may require rings to support the rear section these are available from Kinoton For easy film threading flip the position lever the lens turret will move away from the film gate Make sure to put the lever fully back in position before projecting To rotate a lens into position pull out the handle and turn the lens turret to the desired po...

Page 35: ...he lens turret away from the gate To select a lens push one of the format buttons The light barrier on the sensor board senses the position of the corresponding coding plate one coding plate for one lens The lens turret will stop at that position and be magnetically latched Drive and Control The lens turret aperture changer control board arrow right figure activates the turret motor arrow left fig...

Page 36: ...ard placed over the aperture changer lens turret board or separate over the focus motor to activate the turret motor placed over the lens turret motor or separate which shifts the lens turret via a toothed belt driving a threaded shaft X X note Electronic focusing can only be carried out with open dowser 3 2 7 3 Electronically Controlled Lens Holder Focusing option When operating the focus control...

Page 37: ...m the intermittent movement via a fibre gear 1 3 4 5 2 Shutter 1 blade Á Shutter shaft Â Fibre gear and drive unit Ã Intermittent sprocket drive Ä Main drive motor DANGER Only remove or replace the shutter housing when the projector is off If you have to work on the projector while it is running be very careful not to touch the rotating shutter Serious cuts can result X X note The shutter is facto...

Page 38: ...on There are white position reference dots on the knob and projector for your convenience These may not align exactly The intermittent sprocket and Maltese cross shafts have opposing splines and are connected with a bushing When sliding the bushing by turn ing the framing knob and the framing shaft the sprocket will rotate relative to the Maltese cross With this action the adjustment of the shutte...

Page 39: ...om or holdback sprocket Á Pad shoe with handle Â Ring nut with spring Ã Film stripper Ä Guide roller Hand wheel The feed sprocket left figure pulls the film from the take off friction or platter to the film gate The bottom sprocket right figure pulls the film out of the sound head and feeds it to the take up friction or platter The pad shoe holds the film on the sprocket The film stripper prevents...

Page 40: ... and the brass tube will be damaged X X note Z Z Changing a constant speed sprocket and a pad shoe and adjusting the pad shoe spring see chapter 6 4 2 Z Z Adjusting the distance between the pad shoe and the sprocket see chapter 6 4 8 Z Z Adjusting the film break sensor see chapter 6 4 9 3 3 Reverse Scan Sound Device Reverse scan sound devices scan the sound track analog and optional DOLBY digital ...

Page 41: ... sound device is upgradeable with DOLBY digital Z Z The reverse scan sound head is delivered factory checked and adjusted Z Z Optional cue sensors for reading metal foil tapes can be mounted in the reverse scan sound device 3 3 2 1 Components 3 5 4 2 4 6 1 LED holder with optional second digital LED Á Sound drum Â Sound pressure roller Ã Analog upper and optional digital lower sound optics Ä P C b...

Page 42: ...n the perforations The DTS digital sound information is encoded between the picture and the analog sound track The SDDS information is encoded on the edges of the film 3 4 SDDS Reader DTS Reader option Optionally a DTS Reader and or SDDS Reader can be attached to special holders on the projector for reading the corresponding sound track on the film 3 5 Film Cleaner option Optionally the projector ...

Page 43: ...ed belt by the main drive motor Is it too strong it brings too much tension to the sprocket which can lead to perforation damages Is it too weak the film will be wound too loose This can lead to film damages during rewinding scratches etc Furthermore the take up friction must work quietly as it also would lead to periodically occurring damages at perforation at the sprocket or even lead to yowling...

Page 44: ...he projector head The extension arms of guide rollers are adjustable in length The guide rollers are movable and can be tilt according to the film guidance 3 6 3 Friction Shafts and Guide Rollers The projector head can be equipped with both frictions shafts and a set of guide roll ers on extensions arms Then it is possible to operate the projector with film spools or with a platter system ...

Page 45: ...rried out by experts 2 3 6 5 1 7 8 9 4 10 11 12 13 Main drive motor Intermittent movement directly flanged on the main drive motor Fibre gear drives shutter and sprockets Shutter shaft Upper feed sprocket shaft cog Upper chain Lower chain Lower sprocket shaft cog Eccentric sprocket Gear also for optional friction drive Toothed belt for friction drive Sound drum Aperture changer drive option ...

Page 46: ...6 4 10 3 7 2 Intermittent Movement also called a Maltese Cross or a Geneva Movement To pull the film down one picture at a time the intermittent sprocket has to move the film ahead by four sprocket teeth of a complete rotation A motor rotates the cam continuously During each rotation the cam s pin engages one of the slots in the starwheel and pulls it turn As soon as the pin leaves the slot the ou...

Page 47: ...ed by authorized service staff Z Z All work on electronic parts must be carried out only by experts 24 V power supply unit Terminal strip with automation system Internal terminal strip Main contact Neutral ground connection Frequency inverter Control board with relays LED power supply board X X note Z Z Plan of terminal connections see chapter 8 2 1 and 8 3 4 Z Z Wiring schemes see chapter 8 3 1 8...

Page 48: ...ls If the FP 50 D is running with the DMP 1 automation system the projector is equipped with 1 sensor to read the cue foils If the FP 50 D is running with the CCA 3 automation system the projector is equipped with 3 sen sors to read the cue foils If the FP 50 D is running with the SA 2 automation system the pro jector is equipped with 2 sensors to read the cue foils X X note See the corresponding ...

Page 49: ...ammeter Kinoton KEX 110 or KEX 170 Rectifier The electronic Kinoton rectifier are available with a power up to 110 A KEX 110 170 A KEX 170 for use for different mains voltages The intensity of current for the xenon lamp can be set by turning a potentiometer or via the LDU unit s program X X NOTE You will find a more detailed description of the rectifier in the corresponding operating manual 3 8 3 ...

Page 50: ...ANGER S S The xenon lamp can only be ignited when the lamphouse door is closed If you open the door during the operation the door switch will be activated and the xenon lamp will turn off immediately S S You can suffer hurts when broken glass is flying around xenon bulb has an inner pressure of 8 to 10 bar in cold condition and about 30 bar in hot condition Because of that you have to wear a prote...

Page 51: ...t can be equipped with xenon bulbs 1 000 to 2 000 W which will be easily screwed in Z Z The big xenon unit can be equipped with xenon bulbs 2 000 to 7 000 W To install them an adapter has to be put on the cathode base The bulb with the attached adapter will be fastened by turning an Allen screw from the lamphouse outside 3 9 2 Xenon Bulb The lamp bulb out of quartz glass encloses the electrode sys...

Page 52: ...vailable Xenon unit 1 000 W to 2 000 W Ø 300 mm Xenon unit 2 000 W to 7 000 W Ø 340 mm ATTENTION Do not touch the inside of the mirror with bare hands If necessary carefully remove fingerprints with an alcohol soaked cloth X X note Z Z The mirror should only be changed by trained service personnel Z Z The reflector should only be changed and adjusted roughly by the projectionist in case of need th...

Page 53: ...ojector operating panel Main switch Fuses upper fuse 3 15 AT lower fuse 6 3 AT DMP 1 option Projector STOP Projector START Dowser CLOSE Dowser OPEN Framing UP Framing DOWN Focusing Focusing Format CS option Format WS option Format NS option Position the frame Format SELECT option for 2 lens turret X X note Z Z The operating panel can differ corresponding to the used automation system Z Z If the fu...

Page 54: ...ng 1 Masking 2 Masking CS House light STOP Stage light STOP House light OFF Stage light OFF House light ON Stage light ON House light HALF Curtain STOP Curtain OPEN Curtain CLOSE X X note Z Z The operating panels can differ corresponding to the used automation system and or remote control Z Z If the fuse is removed the lamphouse will be disconnected and cannot be switched on by the main switch 2 1...

Page 55: ... out the fuse the lamphouse is separated from mains ATTENTION You have to screw out the fuse at all maintenance work and cleaning 4 2 4 Main Switch Toggle switch in position I The xenon lamp is ON The ventilation runs after when the xenon lamp turns off Toggle switch in position 0 The xenon lamp is OFF Manually switch on or switch off Switch on the main switch position I The fan is running Switch ...

Page 56: ...you have pushed the button two to three times the ignition unit or the rectifier or the xenon bulb probably have a defect 4 3 Rectifier By turning the hand wheel the iron core in the coils will be moved and the intensity of current will be changed The adjusted intensity of currents can be read on the ammeter X X note Z Z If you have an electronic rectifier the intensity of current is adjusted via ...

Page 57: ...pen the dowser after the start leader has run through 5 2 Stopping and Switching Off Projector To stop the projector manually push and close the dowser by pushing The dowser closes the xenon lamp turns off the projector stops and the ventilation is on if temperature is more than 60 C Switch off the main switch position 0 The key lamp gets off Switch off the external power supply for the performanc...

Page 58: ...e too small the film may break the im age may jump or the sound may warble Thread the film through the guide rollers to the sound head 35 mm film and then to the bottom sprocket The sound pressure roller may be lifted to ease threading Open the sprocket pad shoe Thread the film in the holdback bottom sprocket all perforations engaged in sprocket teeth Close the pad shoe Verify the loop below the g...

Page 59: ...al with film cleaner and DTS reader If a DTS reader is installed but you do not use it for an operation then thread the film which comes from the non rewind system via the upper guide roller of the DTS reader and then to the feed sprocket with film cleaner and SDDS reader with film cleaner ...

Page 60: ...nnection 24 V DC supply failed 24 V DC fuse on main terminal blown check fuses or circuit breakers check main power connections change service change Motor runs pilot lamp is on sound head LED won t lit fuse blown on LED power supply board check all replace if blown 5 4 3 Projector Troubleshooting Chart Type 2 errors Error Cause Solution Noisy operation film is threaded incorrectly chains and or g...

Page 61: ... teeth are damaged pad shoe is damaged film gate position is not correct rare change sprocket change pad shoe adjust Scratches on film film loop is too large emulsion particles dirt on rollers rollers skate and or film runner strips are defective or worn thread film correctly clean change the worn or defective part Picture blurring shutter is not adjusted correctly skate pressure too low adjust se...

Page 62: ...ed sound scanning drum jammed sound pressure roller loose remove blockage change or oil bearings adjust tension service Hissing sounds scratches on sound track dirt on sound track defective sound electronics replace print clean check and replace service 5 4 5 Digital Sound Error Cause Solution No sound check the following also see the no sound some channels missing section of Analog Sound above us...

Page 63: ...ical axis intensity of currents too high fasten contacts change check cooling service check adjust Bulb gets black or dark colored because of overheating the bulb gets fractures check described in line above change bulb Slug on the top of cathode wrong polarity wrong connection wrong connection of lamphouse check call Service check anode the bigger electrode must be connect above cathode Service D...

Page 64: ...FP 50 D Issue 04 2011 54 ...

Page 65: ...leaning work may be performed by the projector s operators This work has to be carried out regularly and carefully See the following lists regarding the schedule for this work 6 2 Cleaning X X note The film print should not be used oily or dirty with antiblocking agents but always clean and dry After each show Component What is to do film path aperture Clean with a soft toothbrush or cloth Blow ou...

Page 66: ...fan Blow out the dust with pressurized air guide rollers Clean the guide rollers and roller shafts with alcohol spool shafts Lubricate with Esso universal oil Every 6 months Component What is to do shutter shutter housing Clean the shutter housing with pressurized air Clean shutter edges with a soft toothbrush lens turret if existing Clean the coding plates and the sensors on the sensor board with...

Page 67: ...l Do not lubricate the brass tube non threaded parts of shaft Every 6 months Component What is to do Reverse scan sound device Check O rings on sound pressure roller Check all rollers whether they run easily Annually Component What is to do sound reproducer Lubricate the pressure roller ball bearings with a drop of Cardan oil type 8657 Do not use any other lubricant Lubricate the sound drum shaft ...

Page 68: ... filling turn the mechanism slowly by hand so that any air bubbles can escape Several times turn the framing knob alternately between the left and right stops to distribute the oil If necessary add more oil Put the cap on the oil gauge and hang the hose back in the clip There should be a vent hole in the oil gauge cap There must not be any cap on the hose X X note Z Z The quantity of oil to fill t...

Page 69: ...ate pressure until the running noise becomes quietly and steadily and the picture steadiness is correctly X X note Z Z Only tighten the film pressure skate as much as is absolutely necessary Z Z Pressure too low The picture shakes on the projecting screen Z Z Pressure too high The sprocket teeth film perforations film pressure skate and runner strips will wear excessively and film emulsion will be...

Page 70: ...ocket Loosen the setscrew black arrow Insert 2 superimposed film layers into the film gate Screw the ball pin white arrow out or in to the desired length the skate should just not be moved vertically You can use an Allen wrench in the holes of the ball pin to rotate it Without any film layers in the film gate the skate must have clear tolerance When the adjustment is adjusted correctly fasten the ...

Page 71: ...unner strips They must lay in parallel to the vertical film gate edges The small spring suspended ceramic rollers must have a free clearance The seat is correct if the conic ending running strips are lying lightly on the sprocket without touching the teeth so that a perfect film run even with splices is assured in both directions Tighten the knurled screws Repair and Adjustments ...

Page 72: ...rn the sprocket locking screw on sprocket surface anticlockwise five to six turns to loosen the sprocket Pull the sprocket from its shaft X X note If the teeth of sprocket are worn on one side only you can turn it and use the other side not with combined sprockets Otherwise you must replace the sprocket Install the sprocket onto the shaft with a slight counter pressure on the belt wheel in the pro...

Page 73: ... by tightening the locking screw black arrow again 6 4 8 Adjusting the Distance between Pad Shoe and Sprocket Turn the adjusting screw arrow until a gap of 2 film layers is generated between the sprocket and the pad shoe After adjustment paint lock the adjusting screw 6 4 9 Adjusting the IR Reflex Film Break Sensor Position the sensor arrow in a way that it looks vertically towards the film surfac...

Page 74: ... assembly by turning the Allen screw from the projector front side Slide the assembly vertically until the chain is tension correctly Then fasten the Allen screw again Lower Chain Loosen the centre Allen locking screw on the eccentric gear white arrow and move the eccentric gear until the chain tension is correct Tighten the lock screw again X X note Z Z Chains should not be extremely tight they j...

Page 75: ...m should not build a loop otherwise the friction is adjusted with too small pressure Turn the knurled nut clockwise to increase the pressure onto the felt disk Adjusting the take up friction The take up film spool has to be nearly full then stop the projector the film should not build a loop If necessary adjust Right turn of the knurled nut spring increases the pressure Left turn of the knurled nu...

Page 76: ...rn surface is hardened it has to be changed and oiled Mount the friction again Thread a film and adjust the friction see chapter before 6 4 13 Adjusting the Tension of the Friction Toothed Belt To tension the toothed belt loosen the 2 Allen locking screws arrows of the tension jack Move the tension jack up to tension the toothed belt Fasten the locking screws again X X note Due to the moved gear o...

Page 77: ...f not in operation S S Inserting the xenon bulb wear safety cloves face protection and protective suit Do not insert the xenon bulb with any violence S S Do not insert the xenon bulb by touching it at the anode base S S Install the xenon bulb only in its protective coat Reflector Xenon bulb Anode cable connection Bulb support only in big lamphouses Remove the lamphouse door by loosening the 2 Alle...

Page 78: ...oat to the bulb s socket such the coat slits slide over the socket s pin Unscrew the bulb by turning the protective coat Pack the used xenon bulb as shown in figures Open the protective coat cap of the new xenon bulb and screw the bulb in its pro tective coat into the lamphouse socket Remove the protective coat and connect the anode cable to the lamphouse socket Close the lamphouse door ...

Page 79: ... in protective bonded fabric Thread the xenon bulb through the central mirror hole and fasten it by tightening the Allen screw from the lamphouse outside Before inserting the 7 000 W bulb turn the axial adjustment so far as possible in forward direction to get more space Remove the protective coat and connect the anode cable to the lamphouse socket Attention U U Position the anode cable away from ...

Page 80: ...en focal length adjustment By turning the adjusting screws right left horizontally and up down vertically you bring this light spot precisely into the middle of the screen Turning the adjusting screw axial you draw up the spot until the screen illumina tion is even If necessary adjust the horizontal and vertical axis again Switch off the projector and within the lamphouse Open the lamphouse after ...

Page 81: ...amp Capacity W Typical Current A Max Current A 1000 50 55 1600 65 70 2000 70 85 2500 90 100 3000 100 110 4000 135 150 5000 140 150 7000 160 165 6 4 17 Checking the Light Arc Stabilizing Magnet A magnet stabilizes the arc between cathode and anode An even well adjusted light arc provides a good optical efficiency and increase the life of the xenon lamp DANGER S S An adjustment can only be carried o...

Page 82: ... Reflector Bulb support only big lam p houses Anode connecting bolt Adjusting fixing screws Counterscrew Handle star DANGER Observe the safety instructions when opening the lamphouse Switch off the projector Wear protective clothes Open the lamphouse only after waiting period of at least 10 minutes Removing the Reflector Remove the lamphouse door Remove the xenon bulb Loosen the upper holder rod b...

Page 83: ... the reflector and carefully put it down on the reflector edge Installing the reflector look for the inspection window in the reflector It must face to the operator side The reflector edge must be positioned exactly in the three holders In the upper holder the reflector should have about 1 mm distance to the holder and the spring should lay evenly on the reflector surface ...

Page 84: ...the holder rods the set screws should stop it at 0 5 to 1 mm movement ATTENTION The set screws must not touch the reflector surface if properly adjusted Due to mechanical strain the reflector may break if not properly adjusted Tighten the handle star on the upper mirror holder ATTENTION Be careful that the main reflector will not be clamped too toughly during the operation the reflector expands an...

Page 85: ...lter therefore you have to watch out for the reflection side of filter to be directed to xenon lamp marked with a black dot Remove the old filter In Lamphouse In Film Gate Open the lamphouse Put the heat filter onto the holders Close the lamphouse Remove the shutter housing Put the heat filter into the slits of the holders Close the shutter housing ...

Page 86: ...FP 25 50 E FP 25 50 D FP 10 50 A Issue 04 2011 76 ...

Page 87: ... 5322 492 40001 Hand wheel bottom sprocket 3A 1000 413 47005 7 3 Guide Roller Parts Guide Rollers Fig Order No Large guide roller Ø 34 mm Cap 4A 4B 1000 525 37042 5322 462 70374 Guide roller Ø 20 mm Cap 4C 4D 1000 525 67054 5322 462 70373 Guide roller support with 2 shafts 1000 404 57065 Guide roller with ball bearing and stay roller 4E 1000 525 37041 Guide roller with ball bearing 4F 1000 525 670...

Page 88: ...0 27006 7 6 Film Spools Film Spools Order No Ø 9 mm 600 m film 0040 060 00050 Ø 12 7 mm 1800 m film 0040 060 00765 Ø 12 7 mm 2000 m film 0040 060 00770 7 7 Friction Shafts and Interchangeable Flanges with Shafts Friction Shafts Order No Ø 12 7 mm USA 1000 535 77055 Ø 12 7 mm 1000 535 77054 Ø 9 mm 1000 535 77053 7 8 Electronic and Control Parts Electronics and Control Order No Pilot lamp 24 V 3 W 0...

Page 89: ...FP 50 D Parts and Wearing Parts Issue 04 2011 79 Figure 1 1A Fig 1A 1D 1E 1C Fig 1B Fig 1C Fig 1D Fig 1E Fig 1F ...

Page 90: ...FP 50 D Issue 04 2011 80 Figure 2 Fig 2A Fig 2B 3B Fig 2C 3C Fig 2D 3D Figure 3 2A 2C 2B 3A Fig 3A 3B 3C ...

Page 91: ...FP 50 D Parts and Wearing Parts Issue 04 2011 81 Figure 4 Fig 4A Fig 4B Fig 4C Fig 4D 4C 4D Fig 4E 4F 4A 4B 4G 4H 4K 4L 4E 4F 4M ...

Page 92: ...FP 50 D Issue 04 2011 82 Fig 5A Fig 5B Fig 5C Figure 5 5B 5C ...

Page 93: ...2 451 10009 single aperture complete NS 1 37 1 5322 451 10011 single aperture complete 1 85 1 5322 451 10012 single hole aperture complete 5322 451 10013 single aperture for silent movies 1000 451 17014 single aperture complete Super 35 mm 1000 451 17015 single aperture finished size 1 1 37 1000 451 17023 single aperture finished size 1 1 66 1000 451 17024 single aperture finished size 1 1 85 1000...

Page 94: ...er Super Cinelux 2 90 0070 410 00019 Adapter ring 9 ISCO Ultra Star Plus 2 1 375 40 45 0070 410 00013 Adapter ring 10 ISCO Ultra Star CS 0070 410 00014 Adapter ring 11 Schneider Super Cinelux 2 95 0070 410 00009 Adapter ring 70 6 62 5 0070 410 00010 Eccentric tube Ø 70 6 E 1 25 0070 410 00011 Eccentric tube Ø 101 E 1 25 0070 410 00012 7 12 Xenon Bulbs and Adapters Part Name Order Number Note Xenon...

Page 95: ...l required over current protection for 3 x 208 V 30 A depends on rectifier type External required over current protection for 3 x 380 V 20 A depends on rectifier type Power max depends on equipment see data plate Power and Operating Data Nominal rotary frequency of main drive motor 1500 rpm Power of main drive motor 100 W Sizes and Weights Components Sizes Weights Projector 1500 mm x 714 mm x 2240...

Page 96: ... 86 8 1 2 Reverse Scan Sound Device Connecting Data Power supply 24 V Frequency 50 Hz 60 Hz Power max 6 W Power and Operating Data Frequency response analog 30 Hz 16 kHz 1 dB digital 20 Hz 20 kHz 0 5 dB Wow and flutter 0 1 ...

Page 97: ...FP 50 D Issue 04 2011 87 8 2 Plans of Terminal Connections 8 2 1 Relay Control Board 8134 3 Terminal Connections ...

Page 98: ...FP 50 D Issue 04 2011 88 8 2 2 Basic Unit Overview ...

Page 99: ...film break from ST200E gn green 23 Sensor 2 yellow 24 15 fps black 25 Curtain COM black optional terminals with EMK 1 and or auditorium panel 26 Curtain STOP black white 27 Curtain OPEN yellow white 28 Curtain CLOSE yellow 29 Masking COM brown white 30 Masking STOP black white 31 Masking NS grey white 32 Masking WS violet white 33 Masking CS green white 34 House light COM grey 35 House light STOP ...

Page 100: ...en 10 Lens turret WS orange grey purple 11 Lens turret NS brown grey 12 Framing UP brown 13 Framing DOWN black 14 Focusing green 15 Focusing orange 16 Status NS brown 17 Status WS orange 18 Status CS yellow 19 Status XENON brown 20 Sensor 1 outboard CCA 3 SA 2 black white yellow Sensor 3 inboard CCA 3 DMP 1 brown white green Reverse running option violet Remote START purple brown 21 Film break sig...

Page 101: ... rt bl bl Option Option rd Option bk bk 24V K 1 3 K 1 4 K 1 2 K1 1 K 1 5 K 1 6 Motor 24V K1 9 wt rd blue blue bl br br vi bk br black EMK RY2 ST1 8 re1a vi K1 5 Re3 K1 3 K2 2 106X ST1 9 S T 2 8 re1b re1b ST1 11 re3 ST1 10 S T 2 6 S T 2 7 2 4 S T 2 4 ST1 2 Re2 24V 24V S T 2 5 R e 4 4 a 4 b re4 re5 S T 2 9 24V Re5 24V S T 3 6 br gn ST1 12 ws Pilot Lamp 24V br re1c 109 ST1 3 ST1 4 re1 res ST2 1 S T 2...

Page 102: ...t bl bl Option Option rd Option bk bk 24V K 1 3 K 1 4 K 1 2 K1 1 K 1 5 K 1 6 Motor 24V K1 9 wt rd blue blue bl br br vi bk br black EMK RY2 ST1 8 re1a vi K1 5 Re3 K1 3 K2 2 106X ST1 9 S T 2 8 re1b re1b ST1 11 re3 ST1 10 S T 2 6 S T 2 7 2 4 S T 2 4 ST1 2 Re2 24V 24V S T 2 5 R e 4 4 a 4 b re4 re5 S T 2 9 24V Re5 24V S T 3 6 br gn ST1 12 wt Pilot Lamp 24V br re1c 109 ST1 3 ST1 4 re1 res ST2 1 S T 2 2...

Page 103: ...4 ST1 3 109 re1c br 24V Pilot Lamp ws ST1 12 gn br S T 3 6 24V Re5 24V S T 2 9 re5 re4 R e 4 4 a 4 b S T 2 5 24V 24V Re2 ST1 2 S T 2 4 2 4 S T 2 7 S T 2 6 ST1 10 re3 ST1 11 re1b re1b S T 2 8 ST1 9 106X K2 2 K1 3 Re3 K1 5 vi EMK RY2 black br blue wt rd K1 9 22 24V Motor K 1 6 K 1 5 K1 1 K 1 2 K 1 4 K 1 3 24V bk bk rd Option Option bl bl rt wt gr wt vi M S K 8 1 0 3 Motor 24V K1 7 K1 8 K1 11 K1 10 K...

Page 104: ...Input bk Ringkern 2 3 0 V NW A s h u n t f r o m 2 k W P r o j e c t o r L a m p h o u s e o n L i g h t D o w s e r T e r m i n a l S t r i p M a i n s 1 2 2 2 4 V 1 2 2 R e c t i f i e r L a m p h o u s e a t S t a r t ST 2 0 122 6 0 A 122A PROY 4 0 60B 1 6 INPUT GL 6 0 1 5 6 0 B 6 0 A S T 1 5 M a n u a l I g n i t i o n O P T I O N I n t e r f e r e n c e 8 µ F SK2 Ignition Button N W S h u n t...

Page 105: ...MC regulation 2004 108 EG Standards if need be harmonized standards if need be national standards and technical specifications EN 61000 6 1 EN 61000 6 2 EN 55022 A1 EN 55022 the above named machine is developed constructed and manufactured in accordance with above listed EC regulations and in sole responsibility of Company Kinoton GMbH Industriestr 20a Germany 82110 Germering Place date Germering ...

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Kinoton FP 10 A, Operating Manual

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