King Tony 9CCF31-1AA-B Manual Download Page 2

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1.   Safety Precautions Symbols
2.   Symbols and Definitions
3.   Accessories and Spare Parts List
4.   Installation

1. Specifications

2. Duty  Cycle and  Overheating
3. Machine  Installation
4. Selecting a  Location
5. Connecting  Input  Power

Operation

1. Controls
2. Welding Gun and Adaptors

3. Various Operations

a. Spot Welding

e. Wriggle Form Wire Welding

b. Washer  Welding
c.   Triangle  Washer  Welding
d.   Carbon Rod Heating

f. Cupules

6. Maintenance

1. Troubleshooting

1
2
3

4
4
5
5
6

7
8

9
10

11
12
13
14

Contents

Summary of Contents for 9CCF31-1AA-B

Page 1: ... kingtony com MULTIFUNCTIONAL IGBT INVERTER SPOT WELDING MACHINE MULTIFUNCTIONAL IGBT INVERTER SPOT WELDING MACHINE NO 9CCF Read this manual and follow all the safety rules and operating instructions before using this product ...

Page 2: ...eating 3 Machine Installation 4 Selecting a Location 5 Connecting Input Power 5 Operation 1 Controls 2 Welding Gun and Adaptors 3 Various Operations a Spot Welding e Wriggle Form Wire Welding b Washer Welding c Triangle Washer Welding d Carbon Rod Heating f Cupules 6 Maintenance 1 Troubleshooting 1 2 3 4 4 5 5 6 7 8 9 10 11 12 13 14 15 Contents ...

Page 3: ...loding parts can injureAlways wear a face shield and long sleeves Static can damage PC boards 1 Put on grounded wrist strap before handing boards or parts 2 Use proper static proof bags and boxes to storemoveor ship PC boards 1 Wear approved face shield or safety goggles with side shields 2 Wear proper body protection to protect skin Flying metal can injure eyes 1 Wear safety glasses with side shi...

Page 4: ...Rated maximum supply current Maximum effective supply current Volts IP X I1m ax I1eff 1 Degree of protection Single phase Duty cycle Direct current Constant crrent Temperature V S I O Voltage input On Off Protective earth Ground Do not do this Suitable for some hazardous locations Input Low air pressure light Percent Increase Line connection Loose shield cup Automatic Adjust air gas pressure Manua...

Page 5: ...angle washer connect 1 PCS KT014 Claw 1 PCS KT015 Triangle washer 10 PCS KT016 Stud X KT017 Ø12mm washer 15 PCS KT017 1 Ø10mm washer 15 PCS KT018 Earth clamp 1 PCS KT019 Manual cupule 1 PCS KT030 OT washer X KT033 Wrench 1 PCS KT034 Stud connector X KT006 Wavy wire X KT003 Dent pulling spot hammer X KT002 Pull hammer 1 Set KT007 Carbon rod X 1 PCS 1 PCS 1 PCS 1 PCS X 1 PCS 10 PCS X 15 PCS 15 PCS 1...

Page 6: ...g Overheating Stop working Wait fifteen minutes for unit to cool Reduce amperage or reduce duty cycle Weld again 0 15 A 4 Model 9CCF31 1AA B 9CCF41AA B Input voltage 220V 380V 50 60Hz 220V 380V 50 60Hz Input power 6 5 KVA 6 3 KVA Input current 42A 14A 40A 12A Max instant current 2600A 2500A Output power 1 13V 1 13V Operation way Electronic timer continuously Electronic timer continuously Welding t...

Page 7: ...llow diagram 4 Selecting a Location a Select a correct location to place the unit b Determine input power cord length according to its actual operation requirement Input power cord must have a minimum inside diameter of 6mm c Use cart or unit handle to move unit Do not pull the cords to move or operate unit where it could tip 5 ...

Page 8: ...national and Local Codes have only qualified persons make this installation Disconnect and lockout tagout input power before connecting input conductors from unit Select type and size of over current protection Close and secure door on disconnect device Remove lockout tagout device and place switch in the on position 5 Connecting Input Power 3 2 L1 L2 3 L3 AC 380V AC 220V 6 ...

Page 9: ...st welding time and power according to actual situation 4 After setting the parameters the machine enters into standby mode and is ready to weld 5 When the temperature exceeds normal working temperature the indicator will light and overload protection will start Wait few minutes until the light off then use the machine again 6 The error indicator will light when the machine goes wrong and the mach...

Page 10: ...elding Single sided Welding Wave form Wire Welding Pulling Spot Hammer Connection of negative wire 1 Weld two washers onto the dented area that needs repairing 2 Put the ground cable onto the welded washers 5 Tighten the screw to securely fix the clamp 4 Insert the bolt through washers and clamp 3 Place the earth clamp over the welded washers 8 ...

Page 11: ...ter these procedures finished If not please shut the power off and switch off the unit Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible Connect spot welding electrode tipwith welding gun and tighten Select welding function Approximately a 90 angle to the workepiece surface Put on pressureand press trigger Set correct time Position...

Page 12: ...ff the unit b Washer Welding Set correct time Remove welding gunHook the washer with pull hammer Slide the hammer to opposited irection to pull out the dent Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible Connect washer adaptor with welding gun and tighten Install washer Select welding function Approximately a 90 angle to the den...

Page 13: ...le washer welding can replace washer welding It can draw out the concavity directly after welded c Triangle Washer Welding Set correct time Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible Connect triangel washer pull hammer with welding gun Select welding function Slide the hammer to opposite directionto pull the dent Approximate...

Page 14: ...lease shut the power off and switch off the unit Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible Connect carbon rod and carbon rod adaptor with welding gun d Carbon Rod Heating Set correct time Select welding function Turn carbon rod clockwise to heat up the entire convexity surface Cool the surface with a wet rag or compressed a...

Page 15: ...t negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible e Wriggle Form Wire Welding Connect wave form wire electrode tip with welding gun Set correct time Connect hook puller with pull hammer Hook wave form wire and slide the hammer to pull out the dent Select welding function Place a wave form wire horizontally on the dent Approximatelya 90 a...

Page 16: ...ock the cupule on the concavity 3 Slide the hammer to opposite direction to pull the dent out Pneumatic vacuum cupule 1 Connect gas air supply with the adaptor of cupule 2 Open the valve sticking cupule to the dent 3 Slide the hammer to opposite direction to draw the concavity out 4 Cupule falls off when close the valve 14 ...

Page 17: ... 2 Set amperage and time according to workpiece thickness 1 Checkguncontrol wire and trigger plug 2 Wait for temperature cool down 1 Trigger damaged 2 Gun control wire broken 3 Control wire plug loosen 4 Mode switch in incorrect position 1 Aamperage too low 2 Weld time too short 3 Input power cord did not meet the requirement 4 Ground clamp bad contact 1 Output amperage too high 2 Weld time too lo...

Page 18: ...1 www kingtony com customer service e mail service kingtony com 899DS11 KT 297x210mm ...

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