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Troubleshooting   

Please power off for examination once needed 

Status 

Caused 

Solution 

No action after power on 

or come with abnormal 

sounds 

No AC power or loose cable 

Check the power controller 

Screws quantity too much 

Take some screws out 

Switch, motor, PCB malfunction   

Replace Switch, motor or PCB

 

Screws fall in to the inside of machine

 

Clean it up 

Infrared sensor not in the correct position

 

Adjust the infrared sensor 

The infrared device is blocked

 

Clean it up 

Roller chamber not rotate 

Roller motor malfunction   

Replace the roller motor 

Foreign stuck between the gears or 

gear crack

 

Remove foreign objects, replace 

components

 

Screw can’t slide out from 

screw feeder’s rail

 

The track clearance does not match the 

screw 

Adjust the width of the gap between 

the left and right of the track 

Screws block the gate way that brush can’t remove it

 

Adjust the height of brush

 

Gate door too small 

Adjust the upper, right gate door

 

Push down plate not high enough

 

Adjust the position of push down plate

 

The vibration motor does not vibrate

 

Replace the motor of vibration

 

No signal output 

Relays PCB burned or 

connection issue as cables fall 

meter detects if there is a signal.

 

1.Signal indicates that the cable is 

disconnected and just need reconnect. 

2.

  No signal Description Relay burned, replace the 

relay board

 

PCB got damaged or connection 

issue as cables fall 

Use meter to check if there has 5V output

 

1.Signal indicates that the cable is 

disconnected 

and just need reconnect. 

2.

  No signal Description PCB burned, need 

replace the PCB 

 

Beep alarm with signal 

lights always on 

PCB burned out 

Replace the main PCB 

Summary of Contents for KFA-0850A

Page 1: ...VACUUM TYPE Instruction Manual ENGLISH Please read this manual thoroughly before operating the unit and retain it for future reference Patented in China Taiwan Japan Korea Imitation of product will be...

Page 2: ...clean could result in damage to the machine The applied screws must be clean without grease or dust and screw size is within specified range as machine rail Handle screws on rails with care do not us...

Page 3: ...LY 3 ADJUST THE WIDTH OF RAIL ASSMEBLY 6 INSERT THE RAIL ASSEMBLY 8 ADJUST THE HOLDING PLATE 10 ADJUST THE FEEDING STRUCTURE 11 ADJSUT THE SENSOR FUNCTION 13 ADJUST THE V CHASE ON ROLLER 14 ADJUST THE...

Page 4: ...cisely on each part of applied screw with a caliper Table A HEX Wrench 2 0 107mmL Type 1 Power Controller AC 100 240V DC12V 1 Orbit Back End Chip Rule 20 10 0 2mm 2pcs 0 5mm 6pcs Orbit Front End Chip...

Page 5: ...r S W C Indication Light D DC Power Hole E Grounding Hole Attention a Part F G H are installed and set properly by Kilews please do not adjust by your own b Part F G H are on the PBC do not adjust wit...

Page 6: ...to adjust all related parts according to the screw size for the first use ADJUST THE RAIL ASSEMBLY 1 Remove the fixing screws of guide assembly dismantle the guide assembly 2 Remove the fixing screws...

Page 7: ...4pcs of feeding structure and take it off 4 Facing the machine use Hex wrench to loose the screw clockwise to open the lock gate upward 5 Facing the machine use Hex wrench to loose the screw clockwise...

Page 8: ...of rail assembly 2 Remove the screws on the rear end of rail assembly Then take off the tooling plate 3 According to Table b insert the suitable tooling plate into the front and rear end of the rail...

Page 9: ...0 5 7 3 7 2 0 0 2 0 5 4 2 2 4 0 0 2 0 5 8 4 2 2 3 0 2 2 0 5 4 2 4 5 0 0 2 0 5 10 5 2 4 After width adjustment of the rail assembly place a screw into the groove and slide it up and down to both sides...

Page 10: ...7 INSERT THE RAIL ASSEMBLY 1 After the width adjustment of rail assembly insert it into machine and then fasten the fixing screw 2 Install the feeding structure Then fasten the screws...

Page 11: ...f rail assembly and circled plate Then fasten the screws NOTE THE FOLLOWING WHEN MAKING ABOVE ADJUSTMENT a When inserting the rail assembly it must keep 0 2 0 5mm open space from the circled plate b W...

Page 12: ...se accessory tooling plate adjust height of force down plate and then fasten screw in step 1 3 Put some screws into the groove and slide it up to check whether the movement is smooth NOTICE When adjus...

Page 13: ...justment 1 Loosen fixing screw from front of distribution mechanism 2 Align disc gap with central of rail by adjust front of distribution mechanism by left and right Fasten the loosen screw in step 1...

Page 14: ...ust from part by up and down to make disc and rail flush and then fasten loosen screw in step 3 NOTICE a Align disc gap with central of rail and upper plane cannot higher than upper plane of front rai...

Page 15: ...1 Loosen the fixing screw of sensor fixing plate 2 Make sure to cover half of the hole and then fasten the screw of step 1 NOTICE a Make sure to cove half of the hole and do adjustment to ensure the s...

Page 16: ...m the Rollers and guide screws back to the rail 1 Using the Allen wrench to loosen the Hex Socket Head Cap Screws behind the main body 2 Adjust V Chase to face to the center of the rail Distance betwe...

Page 17: ...e height until the brush just touch the screw heads slightly and tighten the screws after adjustment 3 When fix the brush position keep suitable space form the Front Plate and Fixing Plate 4 Brush bra...

Page 18: ...e screws are loaded without foreign materials pour in screws until they come up to 1 2mm below the top on both sides of the rails Can contain screws between 200 220cc All objects other than applied sc...

Page 19: ...Signal Note the signal output screw in place through the photoelectric sensor the signal output Red Connection Connect the red line to the positive power supply terminal of the PLC and the black line...

Page 20: ...e factory settings 3 SET function description 3 1 In the standby or working state press the SET button and hold 3Sec to enter the system to the number of settings LED flashes and display as LED displa...

Page 21: ...stem of Vibration delay setting LED flashes and display as press UP or Down button to change the time of vibration delay setting system defaults time of vibration delay time is based on the property o...

Page 22: ...n 3sec or 3sec does not press the button The system confirms the completion of the setting and makes a beep 3 8 In the standby or working state press SET button 8 times to enter the system of turntabl...

Page 23: ...not match the screw Adjust the width of the gap between the left and right of the track Screws block the gate way that brush can t remove it Adjust the height of brush Gate door too small Adjust the...

Page 24: ...il groove and top of the rail area for screws flow with a clean thin cotton cloth soaked with alcohol or benzene Use the Allen Key to check if the screws for the parts of rail assembly are fastened IN...

Page 25: ...assembly etc 2 The WARRANTY will be void under any of the following conditions Failure arising from a case or an accident beyond one s control or Act of God It has been modified altered and or repaire...

Page 26: ...URCHASEDATE DISTRIBUTOR MODELNAME AUTOMATIC SCREW FEEDER PICK UP TYPE MODEL NO SERIAL NO SCREW SIZE 1 2 5 0mm SWITCHINGADAPTOR DC IN 12V MEASUREMENT MACHINE 182 L 124 W 147 H mm EACHCARTON 282 L 142 W...

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