KidKraft F29655 Installation And Operating Instructions Manual Download

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Step 12: How to Install Inserts - Window and Wall Inserts

Part 2

DWG. NO.

SHEET 2 OF 2

REV.

SCALE:1:50

649A

MOD

3-Pane

Transom

2665

Tight

Inside Views

Summary of Contents for F29655

Page 1: ...PERSON ASSEMBLY WARNING ONLY FOR OUTDOOR DOMESTIC USE OVERLAND HEIGHTS SWING SET Rev 01 12 2022 9409655 FOR 24 7 ONLINE PARTS REPLACEMENT parts kidkraft com parts kidkraft eu KidKraft Inc 4630 Olin Road Dallas Texas 75244 USA customerservice kidkraft com europecustomerservice kidkraft com 1 800 933 0771 972 385 0100 31 20 305 8620 M F from 09 00 to 17 30 GMT 1 KidKraft Netherlands BV Olympisch Sta...

Page 2: ...he moisture to absorb and evaporate in the fibers resisting rot and bugs Engineered for great play our products also go through extensive testing for safety Plus our team has developed a series of proprietary methods for a simpler more organized assembly Less build time and more play time is our motto However during assembly if you have any questions or concerns please reach out Our Customer Servi...

Page 3: ...s will reduce the risk of serious or fatal injury to children using this play system Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them Remember on site adult supervision is required for children of all ages Warnings and Safe Play Instructions WARNING WARNING Safe Play Instructions Do not allow children to wear open to...

Page 4: ...rrect depth on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing in heavily used areas Do not install loose fill surfacing over hard surfaces such as concrete or asphalt Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfacing ot...

Page 5: ...of the play season This will cause splintering of wood Check for sharp edges or protruding screw threads Add washers if required materials to prevent compaction and maintain appropriate Check twice a month during play season Check that they are secure and orientated correctly Hook should rotate freely and perpendicular to support beam Check swing seats all ropes chains and attachments for fraying ...

Page 6: ... moisture content will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 Fading happens as a natural change in the wood color as it is exposed to sun light and will turn a grey over time How can I reduce the amount of weathering to my Play System At the fact...

Page 7: ...his product Failure by the owner to maintain the product according to the maintenance requirements may void this warranty This Limited Warranty does NOT cover Any inspection cost Labor and or costs for replacement of any defective item s including but not limited to professional installer costs Incidental or consequential damages including but not limited to as a result of set relocation move and ...

Page 8: ...allation liquid soap can be used on all lag type screws For bolts tap T Nut into hole with hammer Insert the hex bolt through lock washer first then flat washer then hole Because the assemblies need to be squared do not completely tighten until instructed Pay close attention to diameter of the bolts 5 16 is slightly larger than 1 4 Note Wafer head bolts with blue lock tight or a bolt with a Ny Lok...

Page 9: ...86 x 1321mm 3641564 1564 3640369 0369 2 Lower Diagonal 2 x 3 x 37 35 x 64 x 940mm 3640353 1 MK Ground 1 x 4 x 55 1 4 16 x 86 x 1403mm 0353 2 Post MK 2 x 3 x 70 35 x 64 x 1778mm 3641367 1367 Part Identification Next Generation A Actual Part Size 2 Monkey Bracket 9200300 2 MB Mount Strap Green 9200140 1 Rebar Ground Stake 9290318 53703220 1 4 6mm Lock Washer 1 4 6mm Flat Washer 1 4 6mm T Nut 2 Hex B...

Page 10: ... 32 x 76 x 324mm Dormer Cleat 3632688 1pc 2689 Gable Dormer Lt 1 x 14 6 x 22 32 x 371 x 559mm 37632689 2pc 5536 5 8 x 2 x 6 3 4 16 x 51 x 171mm Counter Side 38045536 1x Deluxe Kitchen Set 3320969 1pc 2685 1 x 4 x 40 5 8 16 x 86 x 1032mm Counter Top 3632685 2pc 6136 1 x 2 x 12 9 16 25 x 51 x 319mm Counter Brace 38046136 1pc 2699 Gable Dormer Rt 1 x 14 6 x 22 32 x 371 x 559mm 37632699 2pc 2680 1 1 4...

Page 11: ...C Actual Part Size 2pc LW1 1 4 6mm Lock Washer 51303200 1pc S4 Wood Screw 8 x 3 8 x 76mm 52043530 21pc S0 Truss Screw 8 x 7 8 8 x 22mm 52933505 2pc FW1 1 4 6mm Flat Washer 51103200 30pc S11 Wood Screw 8 x 2 8 x 51mm 52043520 2pc H11 Hex Bolt 1 4 x 2 3 4 6 x 70mm 53703223 2pc TN1 1 4 6mm T Nut 54503200 8pc S5 Pan Screw 8 x 1 2 8 x 13mm 52433502 12pc S3 Wood Screw 8 x 2 1 2 8 x 64mm 52043522 ...

Page 12: ... 8 x 35 86 32 x 478 x 911mm 37632655 1pc MOD 3 Pane Transom 2Pk 3320138 1x Base Clock 9320124 Acro Rope 2 pk 3502024 Acro Bar 2x 9200131 Acro Handle 1x Steel 1x 9320131 1x Quick Link Threaded 4pk 3200020 1x Clock Subset 3320329 1x Hand Grip Yellow 9320240 1x Selwood Window Mesh Set 3750188 1x 15 x 39 394 x 991mm Mesh 9750189 3x 17 x 19 432 x 483mm Mesh 9750188 1pc 2612 2 x 2 x 39 5 8 Table Support...

Page 13: ...x 35mm 52043517 65pc S30 Wood Screw 8 x 1 1 16 8 x 27mm 1pc D4 2 x 2 51 x 51mm Robertson Driver Bit 9200014 42pc FW1 1 4 6mm Flat Washer 51103200 5pc BN1 1 4 6mm Barrel Nut 54803200 36pc TN1 1 4 6mm T Nut 54503200 41pc LW1 1 4 6mm Lock Washer 51303200 60pc FW2 5 16 8mm Flat Washer 51103300 5pc FW0 3 16 5mm Flat Washer 51103100 13pc S7 Pan Screw 12 x 2 52433620 2pc S6 Pan Screw 12 x 1 52433610 5204...

Page 14: ...53703340 3pc G4 Hex Bolt 5 16 x 4 8 x 102mm 53703352 14pc G7 Hex Bolt 5 16 x 5 1 2 8 x 140mm 53703212 4pc H1 Hex Bolt 1 4 x 1 1 2 6 x 38mm 53703223 4pc H11 Hex Bolt 1 4 x 2 3 4 6 x 70mm 9272223 2pc LS3 Lag Screw 1 4 x 3 6 x 76mm 53703333 7pc G21 Hex Bolt 5 16 x 3 3 4 8 x 95mm 3pc WB7 Wafer Bolt 5 16 x 3 8 x 76mm 53613330 52613222 16pc WL5 Wafer Lag 1 4 x 2 1 2 6 x 64mm 53703221 4pc H10 Hex Bolt 1 ...

Page 15: ... MOD 3632777 2pc 2780 1 x 6 x 19 16 x 137 x 483mm RK Board A 3632780 3pc 2781 1 x 6 x 19 16 x 137 x 483mm RK Board B 3632781 2pc 2779 1 x 6 x 19 16 x 137 x 483mm Access Board 3632779 1pc 2758 RT Post Assembly 1 x 2 x 87 32 x 64 x 2210mm 37632758 1pc 2757 LT Post Assembly 1 x 2 x 87 32 x 64 x 2210mm 37632757 1pc 2608 1 1 4 x 3 x 40 3 4 32 x 76 x 1035mm Floor Joist 3632608 1pc 2648 1 x 4 x 40 5 8 16...

Page 16: ... 2 1 2 6 x 64mm 53703222 8 x 64mm 8pc S3 Wood Screw 8 x 2 1 2 52043522 52043530 2pc S4 Wood Screw 8 x 3 8 x 76mm 6pc S0 Truss Screw 8 x 7 8 8 x 22mm 52933505 2x Sky Gable 3320212 1x Narrow Angle Bracket 3 Pk 3200640 2pc 2761 Roof Sleeper C x 2 x 35 19 x 51 x 889mm 3632761 1pc 2752 MOD Roof Front 1 x 20 7 16 x 44 32 x 519 x 1118mm 37632752 1pc 2753 MOD Roof Back 1 x 20 13 64 x 44 32 x 513 x 1118mm ...

Page 17: ...th your assembly The wood pieces will have the key number stamped on the ends of the boards Organize the wood pieces by step as per the key numbering system below MODEL NUMBER F29655 BATCH __ __ __ __ __ __ __ ___ Box 4 BATCH __ __ __ __ __ __ __ ___ Box 5 BATCH __ __ __ __ __ __ __ ___ Box 6 BATCH __ __ __ __ __ __ __ ___ Box 1 BATCH __ __ __ __ __ __ __ ___ Box 2 BATCH __ __ __ __ __ __ __ ___ B...

Page 18: ...Panel BT Frame in the bottom grooves fig 1 1 B Make sure assembly is square then attach with 4 S30 Wood Screws per board fig 1 1 C Tap 3 TN1 T nuts in 2775 Panel Cross Support and 2772 Panel Floor Support and 2 in 2769 Panel BT Frame fig 1 1 and 1 2 24 x Wood Screw 16 x T nut 2 x End Post 2 x End Post Left 2 x Panel Cross Support 2 x Panel Floor Support 2 x Panel BT Frame S30 2775 Wood Parts Hardw...

Page 19: ...Support then attach all boards with 8 H9 Hex Bolts with lock washer and flat washer connecting to the previously installed t nuts fig 1 3 and 1 4 E Repeat steps A D for a second assembly 16 x Hex Bolt lock washer flat washer 2 x Upright H9 Wood Parts Hardware 2774 Fig 1 4 Fig 1 3 2772 Flush 2775 2774 H9 H9 H9 H9 x 3 x 3 x 2 Step 1 Front and Back Wall Prep Part 2 2770 2771 FW1 LW1 ...

Page 20: ...acing up and in 2770 End Post Left on the right hand side Place 2769 Panel BT Frames in the top and bottom grooves 2768 Panel Floor in the middle grooves fig 2 2 C Make sure assembly is square then attach with 4 S30 Wood Screws per board fig 2 2 12 x Wood Screw 6 x T nut 1 x Panel Floor 2 x Panel BT Frame 1 x End Post 1 x End Post Left S30 2768 Wood Parts Hardware 2771 2770 2769 Fig 2 2 Fig 2 1 Bo...

Page 21: ...surface D Turn the assembly over then attach all boards with 6 H9 Hex Bolts with lock washer and flat washer connecting to the previously installed t nuts fig 2 3 and 2 4 6 x Hex Bolt lock washer flat washer H9 Hardware Fig 2 4 Fig 2 3 2768 2769 H9 H9 x 2 per board 2769 2770 2771 FW1 LW1 ...

Page 22: ...acing down The top of the post assemblies have the longer notches fig 3 1 B Tap 1 TN2 T nut in the top holes and 1 TN1 T nut in the middle and bottom holes fig 3 1 2 x T nut 4 x T nut 1 x LT Post Assembly 1 x RT Post Assembly 2757 Wood Parts Hardware 2758 Fig 3 1 Bottom Top 2757 2758 Notice longer notches at the top both boards Notice shorter notches at the bottom both boards TN1 TN2 TN1 TN2 ...

Page 23: ...ves 2768 Panel Floor in the middle grooves and 2769 Panel BT Frame in the bottom grooves so they sit flush to the outside edges of 2757 LT Post Assembly and 2758 RT Post Assembly Make sure the assembly is square then attach with 4 S30 Wood Screws per board fig 3 4 12 x Wood Screw 2 x Siding Assembly 1 x SW Top 1 x Panel Floor 1 x Panel BT Frame S30 2756 Wood Parts Hardware 2768 2769 2630 Fig 3 2 B...

Page 24: ...me notice the hole locations and attach with 1 H10 Hex Bolt with lock washer and flat washer per board connecting to previously installed t nuts fig 3 5 and 3 7 H Place 1 2607 Diagonal under 2778 SW Ground MOD on the right hand side so the top sits against 2758 RT Post Assembly and loosely attach with 1 H10 Hex Bolt with lock washer flat washer and t nut fig 3 5 and 3 7 2 x Wafer Bolt flat washer ...

Page 25: ...2758 RT Post Assembly with 4 S30 Wood Screws per board fig 3 8 and 3 9 J Attach the remaining boards in each 2756 Siding Assembly to 2757 LT Post Assembly and 2758 RT Post Assembly with 2 S0 Truss Screws per board fig 3 8 an 3 9 Fig 3 9 Fig 3 8 S30 x 4 x 4 8 x Wood Screw 20 x Truss Screw S30 Hardware S0 S30 2758 2757 2756 2756 Top Board Remaining Boards x 10 S0 x 10 S0 S0 S30 ...

Page 26: ...t holes as a guide pre drill with a 3 16 4 8 mm drill bit and fasten the Front Wall to the Swing Wall and Swing Wall to the Back Wall with 4 WL5 Wafer Lags per side fig 4 1 4 2 and 4 3 Fig 4 2 Fig 4 1 Flush Hardware 8 x Wafer Lag WL5 Flush Notice Front Wall overlaps Swing Wall WL5 WL5 Notice Swing Wall overlaps Back Wall Front Wall Back Wall Swing Wall Back Wall Swing Wall Front Wall Flush Flush T...

Page 27: ...mb Mounts WL5 x 4 per side 2 x Narrow Panel Wood Parts Hardware 8 x Wafer Lag WL5 End Wall Step 4 Frame Assembly Part 2 B Place End Wall between 2 2677 Narrow Panels noticing the panel orientations The tops and bottoms of the panels should be flush Make sure the panels are square then using the pilot holes as a guide pre drill with a 3 16 4 8 mm drill bit and fasten the back 2677 Narrow Panel to E...

Page 28: ...2769 Panel BT Frame on the End Wall and flush to the bottom attach 1 2608 Floor Joist to 2677 Narrow Panel and 2769 Panel BT Frame on the front and back walls with 4 S11 Wood Screws per board fig 4 7 and 4 8 2 x Floor Joist Wood Parts Hardware 2608 8 x Wood Screw 2677 Tight both sides Fig 4 8 Front Wall Back Wall Fig 4 7 S11 S11 2677 2608 2608 2608 Flush x 4 per board Step 4 Frame Assembly Part 3 ...

Page 29: ...sher flat washer and t nut Bolt is installed from inside the assembly Make sure 2682 Short Side Joist is level and flush to the top of 2777 Side Joist MOD then attach with 2 S3 Wood Screws fig 4 9 and 4 10 G Repeat E and F for the Front Wall except 2777 Side Joist MOD is tight to the Swing Wall and 2682 Short Side Joist is attached to 2677 Narrow Panel fig 4 9 and 4 10 12 x Wood Screw 6 x Hex Bolt...

Page 30: ...sembly flush to the top of the assembly attach 1 2683 Wall Tie to 2677 Narrow Panel and 2775 Panel Cross Support on both the front and back walls with 5 S11 Wood Screws per board fig 4 11 Flush Front Wall Back Wall x 5 per board 2677 2677 2775 2775 Flush 2683 S11 Step 4 Frame Assembly Part 5 ...

Page 31: ...at Panel Brackets per wall in the places shown with 4 S8 Pan Screws per bracket fig 4 12 and 4 13 16 x Pan Screw Hardware S8 Other Parts 4 x Flat Panel Bracket Flat Panel Bracket S8 x 4 per bracket Inside View x 2 per wall Fig 4 12 Fig 4 13 Front Wall Back Wall 2677 2677 Step 4 Frame Assembly Part 6 ...

Page 32: ... each 2607 Diagonal tight and flush to the front of the Swing Wall then pre drill pilot holes with a 3 16 4 8 mm drill bit and attach each 2607 Diagonal to the Swing Wall with 1 LS3 Lag Screw with flat washer per board checking that they remain flush to outside edge fig 4 14 and 4 15 hidden Flush LS3 2607 Fig 4 14 Fig 4 15 2778 H10 Step 4 Frame Assembly Part 7 Swing Wall Flush LS3 LS3 2607 2607 H1...

Page 33: ...m down from the top of boards then attach 2681 Long Floor Joist to each board with 2 S4 Wood Screws per end fig 5 1 5 2 and 5 3 Step 5 Floor Assembly Part 1 1 x Long Floor Joist 2681 Fig 5 2 Wood Parts Fig 5 1 2681 2681 Top View Fig 5 3 Hardware 4 x Wood Screw x 2 per side S4 2681 5 8 S4 S4 2768 S4 End Wall End Wall Swing Wall 2768 2768 2768 15 9 mm ...

Page 34: ...Joist and each 2777 Side Joist MOD and 2682 Short Side Joist with 5 S20 Wood Screws per board fig 5 4 and 5 5 Step 5 Floor Assembly Part 2 1 x Floor Board 13 x Floor Board 2648 Wood Parts Fig 5 4 Fig 5 5 Hardware Panel removed for clarity 2681 2777 2648 2609 70 x Wood Screw x 5 per board 2777 2609 2609 Top View 2777 2777 2682 2682 hidden hidden hidden hidden 2681 hidden End Wall Swing Wall S20 S20...

Page 35: ...Wafer Bolt with flat washer and t nut in the middle bolt hole in 2614 Engineered Beam as shown in fig 6 3 IT IS IMPORTANT THAT THIS BOLT IS ATTACHED IT WILL MINIMIZE CHECKING OF WOOD 12 x Hex Bolt flat washer x 2 lock nut 2 x Hex Bolt flat washer x 2 lock nut 1 x Wafer Bolt flat washer t nut Other Parts 6 x Swing Hangers 2 x L Beam Bracket G21 Wood Parts 1 x Engineered Beam G21 Swing Hanger x 6 Sw...

Page 36: ... Hex Bolts with lock washer flat washer and t nut Tighten all bolts fig 7 1 C Install 2 WB7 Wafer Bolts with flat washer and t nut in the top bolt holes in 2615 SW Upright as shown in fig 7 1 IT IS IMPORTANT THAT THESE BOLTS ARE ATTACHED THEY WILL MINIMIZE CHECKING OF WOOD Hardware Wood Parts 2 x Hex Bolt lock washer flat washer t nut 3 x Hex Bolt lock washer flat washer t nut 2 x Wafer Bolt flat ...

Page 37: ...assembly they are specific for left and right side and attach with 5 G21 Hex Bolts with 2 flat washers and 1 lock nut fig 8 1 and 8 2 Hardware 5 x Hex Bolt flat washer x 2 lock nut Other Parts 2 x Beam Bracket Left Right G21 Swing End Assembly Beam Bracket Swing Beam Assembly Swing Beam Assembly Swing End Assembly G21 Fig 8 1 Fig 8 2 LN2 FW2 ...

Page 38: ...of 2630 SW Top make sure assembly is level then attach from inside the fort assembly into each L Beam Bracket with 4 G8 Hex Bolts with 2 flat washers and 1 lock nut fig 9 1 4 x Hex Bolt flat washer x 2 lock nut G8 Hardware L Beam Bracket Swing Assembly Fig 9 1 2630 G8 LN2 FW2 ...

Page 39: ...to the ground as this could cause the washer to break off B Attach ground stakes using 1 S7 Pan Screw per ground stake fig 10 2 and 10 3 C After driving stakes into the ground check for sharp edges caused by the impact of the hammer Smooth any sharp edges from impact area and touch up with outdoor paint Step 10 Install Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST ...

Page 40: ...s per board Use the diagrams below to show correct placement of each board 17 432 mm Do not cover holes with Jamb Mount 2602 Jamb Mount S0 x 4 per Jamb Mount Jamb Mount S0 x 4 per Jamb Mount 2601 2602 or 2601 2602 or Centred Centred Outside View Inside View Grooves to the inside 2601 17 432 mm 17 432 mm 17 432 mm End Wall Back Wall 1 x Lower Jamb 1 x Upper Jamb 2601 Wood Parts Hardware 16 x Truss ...

Page 41: ...2 MOD 3 Pane Transoms provided Use the Jazz Fort Guide to see where each insert is installed When installing you will need the following For 2649 Lower Window Inserts and 2655 Upper Window Insert 9 x S0 Truss Screws per insert For 2665 Half Wall Insert 649A Short Half Walls and MOD 3 Pane Transoms 4 x S0 Truss Screws per insert 2649 2655 2649 2655 Tight and and S0 S0 S0 Inside View ...

Page 42: ...42 Step 12 How to Install Inserts Window and Wall Inserts Part 2 S A DWG NO SHEET 2 OF 2 REV SCALE 1 50 649A MOD 3 Pane Transom 2665 Tight S0 Tight Tight S0 S0 Inside Views ...

Page 43: ... clock screw 2 2717 Clock Blocks and 4 x S20 Wood Screws To assemble Clock insert the Clock Adapter from the back of the Base Clock place the Hour Hand over the Clock Adapter making sure they are lined up properly Press the Minute Hand over the Hour Hand and connect with Clock Screw Attach assembled Clock through panel and into each 2717 Clock Block with 4 S20 Wood Screws Panel Base Clock Minute H...

Page 44: ... shown in fig 14 1 this will prevent rocks from forming a straight line Make sure the boards are evenly spaced and do not exceed 2 3 8 60 3 mm between boards E Place 1 rock on each 2780 Rk Board A and 2781 Rk Board B fig 14 2 and attach using 1 PB2 Pan Bolt with lock washer flat washer and barrel nut and 1 S10 Pan Screw per rock The Screw must be in the hole directly under the Pan Bolt it will sto...

Page 45: ... S11 Wood Screws fig 15 1 and 15 2 B Attach 1 2779 Access Board to top of Rock Wall Assembly flush to top of 2776 Rock Rails using 4 S2 Wood Screws fig 15 3 Note Make sure 2776 Rock Rails do not cover the bolt head move assembly over so it is tight to the bolt head fig 15 1 and 15 2 4 x Wood Screw 4 x Wood Screw 1 x Access Board 2779 S11 S2 Fig 15 2 2776 S11 2779 2776 Fig 15 1 Fig 15 3 2776 2776 S...

Page 46: ...ake Other Parts Rebar Ground Stake 2776 S7 S7 13 330 mm In Ground C Drive 1 Rebar Ground Stake 13 330 mm into the ground against outside 2776 Rock Rail then attach with 1 S7 Pan Screw Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off fig 15 4 and 15 5 D After driving stake into the ground check for sharp edges caused by the impact of...

Page 47: ...top of the floor boards on the left hand side of the Rock Board pre drill with a 1 8 3 2 mm drill bit then attach 1 Play Handle with 2 WL3 Wafer Lags to the Front Wall fig 16 1 Play Handle Other Parts 1 x Play Handle 6 Hardware 2 x Wafer Lag WL3 Fig 16 1 WL3 152 4 mm ...

Page 48: ...as shown in fig 17 1 B Place Table Top Assembly tight in the opening of End Wall with the overhang on the outside of the assembly as shown in fig 17 2 and in the Jazz Fort Guide then attach 2612 Table Support to the Back Wall posts with 2 S3 Wood Screws 4 x Pan Screw 2 x Wood Screw S3 S7 Tight Tight Flush Flush 2612 2611 Fig 17 2 Fig 17 1 S7 2611 2612 2612 2611 S3 S3 End Wall Outside View ...

Page 49: ... from the outside edge of the 2770 End Post Left making sure the Cafe Canopy is smooth and tight then attach to the post with 2 S5 Pan Screws with 8 flat washer measure 1 1 2 38 1mm down from the first screw then attach a third screw and washer Follow measurements as shown in fig 18 2 for remaining screws and washers Measurements must be exact C Hold the Cafe Canopy Frame against the panel and att...

Page 50: ... then attach with 4 S10 Pan Screws from the inside and 1 S10 Pan Screw from the outside fig 19 1 19 2 19 3 and 19 4 Step 19 Attach Sky Chalk Wall to Fort Fig 19 2 Fig 19 1 Fig 19 4 Fig 19 3 Outside View Inside View Inside View Outside View Hardware Tight Tight 5 x Pan Screw S10 Other Parts 1 x Sky Chalk Wall S10 Sky Chalk Wall S10 Sky Chalk Wall Sky Chalk Wall 2611 2772 ...

Page 51: ...crew Step 20 Roof Support Assembly A Attach 1 2760 Roof Support to a second 2760 Roof Support at peak using 1 S4 Wood Screw Repeat this step so there are 2 Roof Support Assemblies fig 20 1 and 20 2 S4 Roof Support Assembly S4 S4 Fig 20 1 Fig 20 2 2760 2760 ...

Page 52: ...iddle strip of each Roof Panel Assembly so the ends are flush and attach with 4 S20 Wood Screws per panel fig 21 2 Wood Parts Hardware 2 x MOD Roof Bottom 1 x MOD Roof Front 1 x MOD Roof Back 2 x Roof Sleeper C 8 x Wood Screw 2761 2753 2752 2751 S20 S20 2751 2753 2752 2751 2751 2753 2752 x 4 per board Flush Make sure panels are tight to each other and 2761 Fig 21 1 Fig 21 2 ...

Page 53: ...racket per slat with 2 S0 Truss Screws per bracket fig 22 1 and 22 2 B Attach the third Narrow Angle Bracket centred on the middle slat with 2 S0 Truss Screws fig 22 1 and 22 3 Step 22 Roof Assembly Part 1 Other Parts 3 x Narrow Angle Bracket 6 x Truss Screw x 2 x 2 per bracket Narrow Angle Bracket Flush Flush Flush Centred Narrow Angle Bracket S0 S0 S0 Back Roof Panel Front Roof Panel ...

Page 54: ...f the roof panels Attach with 8 S11 Wood Screws fig 22 4 D Attach the second Roof Support Assembly on the opposite side peaks to meet and ends are flush with 8 S11 Wood Screws fig 22 4 Step 22 Roof Assembly Part 2 16 x Wood Screw S11 Flush Flush S11 S11 Flush Flush Roof Support Assembly Roof Support Assembly Back Roof Panel Front Roof Panel hidden ...

Page 55: ...g 23 1 Step 23 Attach Sky Gable A Attach 1 Sky Gable to the inside of the 2760 Roof Supports on one side of the Roof Assembly with 4 S5 Pan Screws fig 23 1 and 23 2 Other Parts 1 x Sky Gable Sky Gable Roof Assembly S5 S5 2760 Sky Gable Inside View ...

Page 56: ...x Roof Support Step 24 Small Roof Assembly Part 1 Wood Parts Hardware 1 x Wood Screw A Attach 1 2680 Roof Support to a second 2680 Roof Support at peak using 1 S4 Wood Screw fig 24 1 S4 Fig 24 1 2680 S4 2680 ...

Page 57: ...ainst one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels Attach with 6 S11 Wood Screws fig 24 2 D Attach 1 Sky Gable to the inside of the 2680 Roof Supports with 4 S5 Pan Screws fig 24 3 Step 24 Small Roof Assembly Part 2 6 x Wood Screw 4 x Truss Screw 4 x Pan Screw S11 2671 2671 2672 Flush Flush Small Roof Support Assembly Other Parts 2 x Narro...

Page 58: ...le Dormer RT and 2689 Gable Dormer LT with 1 Narrow Angle Bracket using 2 S5 Pan Screws fig 25 1 and 25 2 6 x Pan Screw S5 Other Parts Sky Gable Hardware Fig 25 1 S5 2689 2699 1 x Gable Dormer LT 1 x Gable Dormer RT Wood Parts 2689 2699 SCALE 1 50 WEIGHT A DWG NO SIZE Use 6 8 x 1 2 Pan Screws to attach Sky Chalkwall 2689 2699 S5 Narrow Angle Bracket Fig 25 2 1 x Narrow Angle Bracket 1 x Sky Gable ...

Page 59: ...the panel over the middle inside slat then attach with 2 S11 Wood Screws Make sure the screws go into the siding and the slats fig 26 1 B Place completed Gable Dormer Assembly over 2688 Dormer Cleat and attach with 2 S11 Wood Screws fig 26 2 and 26 3 Hardware Fig 26 1 1 x Dormer Cleat Wood Parts 2688 4 x Wood Screw S11 S11 5th Siding Fig 26 2 Fig 26 3 2688 S11 S11 Large Roof Assembly Large Roof As...

Page 60: ...outside H9 Hex Bolts attached at the top of the assembly from Step 2 Part 2 Leave the TN1 T nuts in The FW1 Flat Washers and LW1 Lock Washers will be used in Step B fig 27 1 Remove these bolts on the End Wall keeping lock washers and flat washers for next step Do not remove the t nuts ...

Page 61: ...4 Flush Flush 2769 2769 2759 2759 Keep bolts loose Flush 2759 2759 H3 H3 Fig 27 5 FW1 FW1 LW1 LW1 2769 2 x Hex Bolt H3 B Loosely attach 1 2759 Roof End to each corner of the End Wall flush to the top of 2769 Panel BT Frame with 1 H3 Hex Bolt per board using the FW1 Flat Washer and LW1 Lock Washer from Step A and connecting to the TN1 T nut Notice which bolt holes are to be used fig 27 2 27 3 27 4 ...

Page 62: ...4 mm then attach with 2 S11 Wood Screws and 1 S3 Wood Screw per 2759 Roof End Tighten the bolts fig 27 6 27 7 and 27 8 Step 27 Attach Roof Ends Part 3 S11 S3 S3 Fig 27 8 Top View Fig 27 6 Left Side Right Side 124 mm S11 S3 x 2 per board End Wall Front and Back Walls S11 2759 2759 S3 2759 ...

Page 63: ...o the top of 2630 SW Top and overhanging 4 7 8 124 mm then attach with 2 S11 Wood Screws and 1 S3 Wood Screw per 2759 Roof End Notice which holes are to be used fig 27 9 27 10 and 27 11 S11 2 x Wood Screw 4 x Wood Screw Hardware S11 S3 2 x Roof End Wood Parts 2759 S3 S3 Swing Wall Fig 27 9 2759 2759 Left Side Right Side 4 7 8 124 mm Overhang 2630 4 7 8 124 mm Overhang ...

Page 64: ...om 2759 Roof End and 1 1 4 32 mm down from the top of the panel pre drill with a 3 16 4 8 mm drill bit then place 1 2684 Mid Roof End centred over the pilot hole and flush to the top of the 2677 Narrow Panel and attach from the inside with 1 S4 Wood Screw and from the outside with 1 S3 Wood Screws fig 27 12 and 27 14 Step 27 Attach Roof Ends Part 5 Flush Flush Back Wall Fig 27 14 2677 2759 2759 27...

Page 65: ...Back side of the fort Guide the Roof Assembly onto the fort so all four 2760 Roof Supports sit flush to the front and outside edges of 2759 Roof End and 2684 Mid Roof End fig 28 1 B Attach 2760 Roof Supports to 2759 Roof Ends with 1 S3 Wood Screw per support fig 28 1 Step 28 Attach Roof Assemblies to Fort Part 1 Hardware S3 S3 Flush Flush 2759 Swing Wall ...

Page 66: ...e other end is flat against 2683 Wall Tie centered between the Hex Bolts Attach using 3 S11 8 x 2 Wood Screws making sure that the top 2 screws are installed on an angle as shown in fig 28 2 D Repeat Step C to install a 9450 Roof Tie to 2761 Roof Sleeper C and 2683 Wall Tie on the opposite side of the roof Fig 28 2 Swing Wall 2761 9450 Step 28 Attach Roof Assemblies to Fort Part 2 ...

Page 67: ...lides under the Large Roof Assembly and the 2760 Roof Supports sit tight to the siding on the Small Roof Assembly fig 28 3 F Attach Small Roof Assembly to Large Roof Assembly from inside with 3 S2 Wood Screws per side Screws to go into 2760 Roof Supports fig 28 4 Large Roof Assembly 2760 x 3 per side 1 not shown in image Tight Small Roof Assembly Tight Flush Step 28 Attach Roof Assemblies to Fort ...

Page 68: ...2684 Mid Roof Ends with 1 S3 Wood Screw per support fig 28 5 and 28 6 H Attach 2680 Roof Supports to both 2759 Roof Ends with 1 S3 Wood Screw per support fig 28 5 and 28 6 Hardware 4 x Wood Screw 2759 2680 2760 S3 Each Side 2684 2760 2759 2759 2680 x 2 per side 2684 Fig 28 5 Fig 28 6 S3 ...

Page 69: ... bottom of 2687 Counter Back fig 29 1 B Place the remaining 2 5736 Counter Joists centred over the pilot holes in the middle of 2687 Counter Back and flush to the top of the board then attach in the top holes with 1 S2 Wood Screw per joist fig 29 1 Wood Parts Hardware 4 x Wood Screw S2 1 x Counter Back 4 x Counter Joist 2687 5736 Fig 29 1 Notice hole locations 5736 S2 2687 Flush Flush Flush ...

Page 70: ...the top of 2687 Counter Back is flush to the top of the opening then attach with 5 S2 Wood Screws fig 29 2 and 29 3 Step 29 Counter Assembly Part 2 Hardware 5 x Wood Screw S2 Fig 29 2 Fig 29 3 Inside View Outside View Front Back Swing Wall Flush 2687 Front Back S2 ...

Page 71: ...uter 5736 Counter Joist and tight to the Swing Wall then attach with 2 S3 Wood Screws per brace fig 29 4 and 29 5 Step 29 Counter Assembly Part 3 Wood Parts Hardware 4 x Wood Screw S3 2 x Counter Brace 6136 Fig 29 4 Fig 29 5 S3 Flush 6136 5736 2627 5736 5736 6136 6136 Swing Wall ...

Page 72: ...s are centred over the pilot holes Measure 5 8 15 9 mm down from the top of 2686 Counter Front on both ends and attach to the 5736 Counter Joists with 4 S2 Wood Screws fig 29 6 Step 29 Counter Assembly Part 4 Wood Parts 4 x Wood Screw S2 1 x Counter Front 2686 Fig 29 6 5736 5736 5 8 2686 S2 Flush 15 9 mm Hardware ...

Page 73: ...S Trim Screws per board fig 29 7 H Tight to 2685 Counter Top and centred over the middle 2 5736 Counter Joists with ends flush to the outside edges attach 2 2716 Counter Mid Tops with 4 TS Trim Screws per board fig 29 7 I Attach 2685 Counter Top to 2756 Siding Assembly with 2 TS Trim Screws fig 29 8 Hardware Wood Parts 2 x Counter Mid Top 1 x Counter Top 2 x Counter Side 20 x Trim Screw TS 2716 55...

Page 74: ...nd 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware fig 29 9 Important Use a hand held screw driver and DO NOT over tighten Other Parts Faucet Sink Knob Sink Knob 1 x Sink 2 x Sink Knobs 1 x Faucet Included hardware Fig 29 9 ...

Page 75: ...e bottom of the Sink and Stove to secure in place fig 29 10 and 29 11 Important Use a hand held screw driver and DO NOT over tighten Note To remove the Sink or Stove loosen screw 1 4 turn then twist Mount Clips Other Parts 1 x Stove 8 x Mount Clip Mount Clip with hardware Mount Clip Sink Stove Mount Clip with hardware Included Screw Fig 29 10 Fig 29 11 ...

Page 76: ...e top of the opening of the Swing Wall above the counter attach Utensil Shelf with 2 S5 Pan Screws as shown in fig 30 1 and 30 2 B Attach Pot Pan and Spatula to the Utensil Shelf fig 30 1 Hardware Other Parts 1 x Utensil Shelf 1 x Pot 1 x Pan 1 x Spatula Utensil Shelf Centred Step 30 Attach Utensil Shelf Fig 30 1 Fig 30 2 2627 2 x Pan Screw S5 S5 ...

Page 77: ...ont of the fort as shown in the Jazz Fort Guide pre drill with a 1 8 3 2 mm drill bit then attach each slide to fort through the 2772 Panel Floor Support using 3 S7 Pan Screws per slide fig 31 1 and 31 2 Hardware Other Parts Fig 31 2 Slide 6 x Pan Screw S7 2 x Slide S7 2772 2772 S7 Slide Front Wall ...

Page 78: ...d 2 in from the Front Wall then attach 1 Flag with 2 S10 Pan Screws per flag fig 32 1 B On the front side of the End Wall measure 4 down from the bottom of 2759 Roof End then place 1 Flag tight to the Lag Screw head and attach with 2 S10 Pan Screws fig 32 2 Fig 32 1 S10 Fig 32 2 2759 2 51 mm 4 102 mm Front Wall Swing Wall Flag S10 End Wall 4 102 mm Tight Front Wall ...

Page 79: ... the Acro Bar Attach another Threaded Clip to each Acro Handle and join with first Threaded Clip Make sure to close the Threaded Clip tightly using an adjustable wrench fig 33 2 and 33 3 B Attach the end of the swing and acro ropes to the Threaded Clips attached to the swing hangers fig 33 1 Acro Rope EN71 Swing Belt Seat Threaded Clip Swing Belt Seat Acro Bar Acro Handles Acro Rope EN71 Threaded ...

Page 80: ...o both 1564 MK Rail Longs as shown in fig 34 1 Note the pilot holes in one of the 1564 MK Rail Long are on the bottom of the board B Make sure shoulder of dowel is against each rail before pre drilling pilot holes Drill 1 8 3 2 mm pilot holes through the rails and into the dowels to prevent splitting fig 34 2 Wood Parts Hardware 6 x Wood Screw 3 x Tennon Dowel 2 x MK Rail Long 578 1564 1564 1564 5...

Page 81: ...sher and t nut per diagonal keeping the bolts loose and to each 1367 Post MK with 1 LS2 Lag Screw with flat washer per diagonal Once lag screws are installed tighten all bolts from Steps D E fig 35 3 A Insert 1 858 Dowel into 2 1367 Post MK as shown in fig 35 1 B Make sure shoulder of dowel is against each post before pre drilling pilot holes Drill 1 8 3 2 mm pilot holes through the posts and into...

Page 82: ... 2 B Attach Monkey Bracket to both 1367 Post MKs with 2 S6 Pan Screws per bracket fig 36 2 Fig 36 2 Fig 36 1 Hole to edge Step 36 Connect Monkey Bar Assemblies 1 1 4 31 8 mm Monkey Bracket Hardware 2 x Hex Bolt lock washer flat washer t nut 8 x Pan Screw 1367 1367 S6 G10 x 4 Other Parts 2 x Monkey Bracket Note Pre drill all holes using a 1 8 3 2 mm drill bit before installing the pan screws 1564 1...

Page 83: ...Back Wall measure 18 457 mm from the bottom of the opening on both sides then with a MB Mount Strap attach both 1564 MK Rail Longs to 2771 End Post and 2774 Upright using 1 LS3 Lag Screw with flat washer in the centre hole and 2 S6 Pan Screws in the 2 end holes per bracket as shown in fig 37 1 37 2 and 37 3 MB Mount Strap 1564 S6 1564 LS3 S6 S6 1564 18 457 mm MB Mount Strap S6 LS3 1564 1564 Flush ...

Page 84: ...Stake Other Parts Rebar Ground Stake 1367 S7 S7 A Drive 1 Rebar Ground Stake 13 330 mm into the ground against 1367 Post MK then attach with 1 S7 Pan Screw Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off fig 38 1 and 38 2 B After driving stake into the ground check for sharp edges caused by the impact of the hammer Smooth any sharp...

Page 85: ... A Open the 2658 Folding Bench Assembly fig 39 1 39 2 and 39 3 B Make sure assembly is level then secure with 2 H1 Hex Bolts with lock washer flat washer and t nut per side fig 39 4 C Tighten the top screws in all 4 Bench Legs fig 39 4 4 x Hex Bolt lock washer flat washer t nut H1 Wood Parts Tighten these screws all 4 legs Bench Legs H1 Bench Legs FW1 LW1 TN1 ...

Page 86: ...Wall make sure the mesh is smooth and tight then attach all four corners to 2757 LT Post Assembly and 2758 RT Post Assembly with 4 S5 Pan Screws with 8 flat washers fig 40 1 Hardware 4 x Pan Screw 8 flat washer S5 Fig 40 1 Other Parts 1 x Window Mesh Large Window Mesh Large S5 Swing Wall FW3 S5 FW3 S5 FW3 S5 FW3 Inside View 2757 2758 ...

Page 87: ...757 LT Post Assembly and 2758 RT Post Assembly fig 40 2 C Along the top and bottom measure 6 3 8 162 mm in from the corner screws on one side then attach 5 S5 Pan Screws with 8 flat washer to 2630 SW Top and 2756 Siding Assembly Each screw to be the same dimension apart fig 40 2 Hardware 14 x Pan Screw 8 flat washer S5 S5 FW3 Fig 40 2 2757 2758 2630 2756 4 1 2 114 mm 4 1 2 114 mm 6 3 8 162 mm 6 3 ...

Page 88: ...nd the same dimension up from the bottom screws then attach 2 S5 Pan Screws with 8 flat washer per side per mesh fig 41 1 C Along the top and bottom measure 6 152 mm in from the corner screws on one side then attach 2 S5 Pan Screws with 8 flat washer per mesh Each screw to be the same dimension apart fig 41 1 Hardware 24 x Pan Screw 8 flat washer S5 Other Parts 2 x Window Mesh Small Window Mesh Sm...

Page 89: ...nsert hole plugs into all unused holes See fig 42 1 and 42 2 for an example B Check entire play centre for bolts protruding beyond t nuts Use extra Washers to eliminate this condition Hardware 8 x Hole Plugs Hole Plug Fig 42 1 Unused Hole Fig 42 2 Hole Plug ...

Page 90: ...osition Window Mesh Small Window Mesh Small Cafe Canopy Rock Wall Assembly Rock Wall Assembly Hand Grip Hand Grip Sky Chalkwall Cafe Table Assembly Cafe Canopy Sky Chalkwall Cafe Table Assembly 649A 649A 2665 Window Mesh Small Slide Slide Position Step 4 Step 1 Step 32 Step 12 Step 32 Step 16 Step 31 Step 12 Step 14 15 Step 31 Step 2 Step 41 Step 12 Step 12 Step 12 Step 41 Step 18 Step 17 Step 19 ...

Page 91: ...lity Shelf Position 2677 649A 649A 649A 8 23M 27 8 38M 27 6 4 17M 13 8 4 72M 15 6 JAZZ Monkey Ladder Monkey Ladder Position 2601 2677 Clock Set Clock Set 2655 2655 2649 2649 649A 2601 Step 1 Step 4 Step 12 Step 4 Step 13 Step 11 Step 12 Step 12 Step 12 Step 34 38 Swing Wall Step 3 Step 40 Step 30 Step 29 Step 20 28 Step 6 9 Fort Guide Overland Heights Swing Set ...

Page 92: ...se of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Very Good Average Below Average Poor Would you recommend the purchase of our products to friends and family Yes No Comments MM DD YY CUT ALONG LINE Fill out your registration card online at https prdre...

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