Kettler Scarpia FS 1.0 LTD Gold Translation Of The Original Operating Instructions Download Page 101

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MY20K03-2_1.0_18.07.2019

100

Documents

Technical inspection, checking safety, test ride

Components

Description

Criteria

Measures if rejected

Assembly/inspection

Tests

Accept-

ance

Rejection

Brake system

Functional check

O.K.

No full braking; braking

distance too long

Locate defective part in brake

system and correct

Gear shift under operat-

ing load

Functional check

O.K.

Problems when shifting

gear

Readjust gear shift

Suspension compo-

nents (fork, shock

absorber, seat post)

Functional check

O.K.

Suspension too deep or no

longer exists

Locate defective component and

correct

Electric drive

Functional check

O.K.

Loose connection,

problems when riding,

accelerate

Locate defective part in electric

drive and correct

Light system

Functional check

O.K.

No continuous light, too

bright

Locate defective part in light

system and correct

Test ride

No strange

noises.

Strange noises.

Locate source of noise and

correct

Date

Fitter's name:

Final inspection by workshop

manager

Summary of Contents for Scarpia FS 1.0 LTD Gold

Page 1: ...PORTANT READ CAREFULLY BEFORE USE KEEP SAFE TO CONSULT AT A LATER DATE KS127 ZAKD KS128 ZAKD KS129 ZAKD KS130 ZAKD MY20K03 2_1 0_18 07 2019 Shimano 8000 operating instructions Scarpia FS 1 0 LTD Gold Scarpia FS 1 0 LTD Silver Scarpia FS 2 0 Scarpia FS 3 0 ...

Page 2: ...ke 17 3 1 4 Electric drive system 18 3 1 5 Rechargeable battery 18 3 1 6 Charger 19 3 1 7 Riding light 19 3 1 8 Display 19 3 1 9 Operating elements 19 3 2 Proper use 20 3 3 Improper use 21 3 4 Technical data 22 3 4 1 Pedelec 22 3 4 2 Rechargeable battery 22 3 4 3 Emissions 22 3 4 4 Tightening torque 22 3 5 Environmental requirements 23 3 6 Description of controls and screens 25 3 6 1 Handlebars 25...

Page 3: ... damper 53 6 6 7 1 Adjusting the negative deflection 53 6 6 7 2 Adjusting the rebound 53 6 6 7 3 Setting the compression 54 6 6 8 Setting the FOX rear frame damper 54 6 6 8 1 Adjusting the negative deflection 54 6 6 8 2 Adjusting the rebound 55 6 6 9 Retracting the brake linings 55 6 7 Accessories 56 6 7 1 Child seat 56 6 7 2 Bicycle trailers 57 6 7 3 Pannier rack 57 6 8 Before each ride 58 6 9 Ch...

Page 4: ... 7 3 6 Servicing the chain 82 7 3 7 Servicing the drive elements 82 7 4 Maintenance 83 7 4 1 Wheel 83 7 4 2 Checking the tyres 83 7 4 3 Checking the rims 83 7 4 4 Checking and adjusting the tyre pressure 83 7 4 4 1 Dunlop valve 83 7 4 4 2 Presta valve 84 7 4 4 3 Schrader valve 84 7 4 5 Brake system 84 7 4 6 Checking the brake linings for wear 84 7 4 7 Checking the pressure point 84 7 4 8 Checking ...

Page 5: ... operating instructions identification number at the bottom left hand side of each page The identification number consists of the document number the version number and the release date 1 4 Laws standards and directives The operating instructions comply with the essential requirements specified in Machinery Directive 2006 42 EC Electromagnetic Compatibility Directive 2014 30 EU ISO DIS 20607 2018 ...

Page 6: ...ialist dealer you will find other specialist dealers online at https www kettler alu rad de gb en index html The rider or the operator of the pedelec will be instructed on the pedelec s functions in person when the supplying specialist dealer hands over the pedelec if not before In particular this instruction will cover the pedelec s electrical functions and correct use of the charger Each rider t...

Page 7: ...g instructions 1 8 3 Information on the nameplate Alongside the warnings product nameplates also contain other important information about the pedelec Term Meaning Operating instructions Original operating instructions or translation of the original operating instructions Pedelec Electric motor driven cycle Motor Drive motor Convention Use Italics Glossary terms SPACED Indicators on the display sc...

Page 8: ...year in which the pedelec was manufactured The production period is from August 2019 to July 2020 7 Pedelec type You can find further information in Section 1 9 3 8 Safety markings You can find more information in Section 2 6 9 Disposal instructions You can find more information in Section 9 10 Area of use You can find further information in Section 1 9 4 11 Model year The model year refers to the...

Page 9: ...e Store in a dry place until disposal Never store in the vicinity of flammable substances Never open or repair the battery Charge the battery before use Only use the charger included in the scope of delivery WARNING Electric shock in case of damage Damaged chargers cables and plug connectors increase the risk of electric shock Check the charger cable and plug connector before each use Never use a ...

Page 10: ...AUTION Intoxication from suspension oil Suspension oil in the rear frame damper is toxic to the touch irritates respiratory tracts and causes cancer sterility and mutation in germ cells Never disassemble the rear frame damper Never allow suspension oil to come into contact with the skin Chemical burns to the skin and eyes caused by faulty battery Liquids and vapours may leak from damaged or faulty...

Page 11: ...sonal protective equipment We recommend that you wear a suitable cycling helmet We also recommend that you wear sturdy footwear and typical close fitting clothing for bicycles 2 7 Safety markings and safety instructions The nameplate contains the following safety markings and safety instructions Environmental hazard posed by oil and lubricants from the fork The fork contains toxic environmentally ...

Page 12: ...After swallowing Drink plenty of milk or water and induce vomiting Seek medical advice immediately 2 8 3 Fighting fire The safety electronics on a damaged or faulty battery may fail The residual voltage can cause a short circuit The battery may self ignite and explode Keep your distance if the battery becomes deformed or starts to emit smoke Evacuate everyone from the immediate area of the fire Co...

Page 13: ...ils and lubricants from the fork The brake system must be repaired immediately if brake fluid leaks out Contact your specialist dealer about repair Dispose of leaking brake fluid in an environmentally responsible way in accordance with statutory regulations Ask a specialist dealer for more information 2 8 4 3 Oils and lubricants from the rear frame damper Dispose of oils and lubricants which have ...

Page 14: ...rview 3 Overview Figure 2 Pedelec viewed from the right example 1 Front wheel 2 Fork 3 Handlebars 4 Stem 5 Frame 6 Seat post 7 Saddle 8 Rear wheel 9 Chain 10 Frame number 11 Damper 12 Battery and nameplate 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 15: ... Figure 4 Pedelec without suspension 1 and with suspension 2 when riding over an obstacle The suspension prevents an impact such as one caused by a stone lying in the bike s path from being channelled directly into the rider s body via the fork The impact is absorbed by the suspension system instead This causes the suspension fork to compress The compression can be disabled so that a suspension fo...

Page 16: ...k release 7 stanchion 8 and spring 9 3 1 2 2 Air suspension fork structure The pedelec s fork features both air suspension and a compression damper plus a rebound damper in some cases Figure 6 Example showing Yari fork You can see the following components in the diagram Air valve 1 valve cap 2 fork lock 3 quick release 4 and rebound damper adjuster 5 and the assembly groups Air suspension fork A c...

Page 17: ...amber 10 Lockout lever 11 Rebound lever 3 1 3 Brake system The pedelec s brake system comprises either a hydraulic rim brake on the front and rear wheels disc brake on the front and rear wheels or a rim brake on the front and rear wheels and an additional back pedal brake The mechanical brakes are used as an emergency stop system and bring the pedelec to a halt quickly and safely in the event of a...

Page 18: ...inders in the brake calliper The braking force is boosted by a speed reduction and applied to the brake linings These apply the brake disc mechanically If the brake lever is pulled the brake linings are pressed against the brake disc and the wheel movement is decelerated until it comes to a stop 3 1 3 3 Back pedal brake Figure 12 Pedelec brake system with a back pedal brake example 1 Rear wheel ri...

Page 19: ...f button The motor switches off automatically as soon as the rider no longer pedals the temperature is outside the permitted range there is an overload or the shut off speed of 25 km h has been reached A push assist system can be activated The push assist continues to drive the pedelec at walking speed as long as the rider pushes the long assistance lever on the handlebars The speed can be a maxim...

Page 20: ... riding light is activated the headlight and the rear light are switched on together 3 1 8 Display The display controls the drive system with two operating elements shifter and assistance lever and displays the journey data The display has a button Figure 16 Overview of the display with button 1 screen 2 3 1 9 Operating elements The electric drive system is operated using the display screen II and...

Page 21: ...ds and braking should be practised The strain on the rider in particular the hands and wrists arms shoulders neck and back is accordingly high Inexperienced riders tend to brake exces sively and lose con trol as a result A racing bicycle is designed for fast rides on roads and paths with a good undamaged road sur face A racing bicycle is a piece of sporting equipment and not a means of transport A...

Page 22: ...cs City and trekking bicycles Child s bicycles bicycles for young adults Mountain bikes Racing bicycle Cargo bike Folding bicycle City and trekking bicy cles are not sports bicycles If used for sports the rider can expect reduced riding stability and dimin ished comfort Cycles for children and young adults are not toys Mountain bikes must be retrofitted with lighting a guard and other fittings as ...

Page 23: ...mbient temperature 0 C 40 C Power output system 250 W 0 25 kW Shut off speed 25 km h Table 11 Pedelec technical data Transportation temperature 20 C 60 C Storage temperature 20 C 60 C Charging ambient temperature 0 C 40 C Charge voltage 100 240 V AC Nominal voltage 36 V DC Table 12 Rechargeable battery technical data A weighted emission sound pressure level 70 dB A Total vibration level for the ha...

Page 24: ...hnical data Area of use City and trekking bicycles Child s bicycles bicycles for young adults Mountain bikes Racing bicycle Cargo bike Folding bicycle Suitable for tar macked and paved roads Suitable for tar macked and paved roads Suitable for tar macked and paved roads Suitable for tar macked and paved roads Suitable for tar macked and paved roads Suitable for tar macked roads cycle paths and fir...

Page 25: ...ver drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps over 15 cm Never drive off road or perform jumps over 15 cm Never drive off road or perform jumps over 15 cm Never drive off road or perform jumps over 15 cm Never ride downhill or perform jumps over 61 cm Never ...

Page 26: ...pendix 3 6 3 Display screen indicators The display has eight on screen indicators Figure 19 On screen indicators overview 3 6 3 1 Gear indicator The rider has the choice between an automatic and manual gear shift The selected gear shift type is shown on the display screen 3 6 3 2 System message The drive system monitors itself continuously and if an error is detected it is indicated by a system me...

Page 27: ...hapter 3 6 3 5 Battery level indicator The battery level indicator indicates the battery level as a percentage in a bar symbol 3 6 3 6 Journey information The displayed journey information can be switched The current selected journey information is displayed on the display screen You can choose 3 6 3 7 Function display The values for the selected journey information are shown on the function displ...

Page 28: ... assistance are available 3 6 3 9 Displayed speed A selection can be made in the system settings to determine whether the speed is displayed in kilometres per hour km h or miles per hour mph Screen display Details BOOST High level of assistance TRAIL Normal assistance ECO Low level of assistance OFF Assistance off WALK Activated push assist Table 22 Overview of levels of assistance ...

Page 29: ...ailer portal Crash caused by unintentional activation There is a risk of injury if the drive system is activated unintentionally Remove the battery before the pedelec is transported Risk of fire and explosion due to high temperatures Excessively high temperatures will damage the battery Batteries may self ignite and explode Never expose batteries to sustained direct sunlight CAUTION Oil leak if no...

Page 30: ... with a hydraulic seat post upside down on the floor otherwise you will damage the seat post lever Store the pedelec battery and charger in a dry clean location Temperatures under 10 C or over 60 C should generally be avoided Storage at about 20 C is beneficial to a long service life Notice The specialist dealer will advise you on how to select a suitable rack system properly and how to use it saf...

Page 31: ...peration Store the pedelec battery and charger in a dry clean environment We recommend storing them in uninhabited rooms with smoke alarms Dry locations with an ambient temperature of about 20 C are ideal Recharge the display battery for at least 1 hour every 3 months Check the battery level after 6 months If only one LED on the battery level indicator lights up recharge the battery to around 30 6...

Page 32: ... operating instructions The battery is supplied separately from the pedelec Injury to the eyes Problems may arise if the settings are not made to components properly and you may sustain serious injuries as a result Always wear safety glasses to protect your eyes during assembly Crushing caused by unintentional activation There is a risk of injury if the drive system is activated unintentionally Re...

Page 33: ... may be damaged The battery may be fully charged if at least one but not all of the LEDs on the battery level indicator is lit up Once the battery has been charged insert it into the pedelec 5 3 2 Installing the wheel in the Suntour fork Only applies to pedelecs with this equipment 5 3 2 1 Installing the wheel with screw on axle 15 mm Insert the axle completely on the drive side Figure 23 Fully in...

Page 34: ...uick release lever into the axle Tighten the securing screw with a 5 mm hexagon socket spanner to 5 6 Nm The lever is mounted Figure 26 Tightening the securing screw 5 3 2 2 Installing the wheel with screw on axle 20 mm Insert the axle completely on the drive side Figure 27 Tightening the inserted axle Tighten the securing clip with a 4 mm hexagon socket spanner to 7 Nm Figure 28 Tightening the ax...

Page 35: ...come caught in the brake disc and block the wheel This will cause a crash Never fit a defective quick release axle Crash caused by faulty or incorrectly installed quick release axle The brake disc becomes very hot during operation Parts of the quick release axle may become damaged as a result The quick release axle becomes loose This will cause a crash with injuries The quick release axle and the ...

Page 36: ... release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel This will cause a crash Never fit a defective quick release Crash caused by faulty or incorrectly installed quick release The brake disc becomes very hot during operation Parts of the quick release may become damaged as a result The quick release comes loose This will cause a crash with...

Page 37: ...t 5 3 4 1 Wheel with quick release 15 mm The procedure for installing the 15 x 100 mm and 15 x 110 mm quick releases is the same Place the front wheel in the fork ends of the fork Push the axle through the fork end on the non drive side and hub Figure 39 Pushing the quick release in Open the axle lever Turn the axle five to six complete revolutions clockwise into the axle nut Close the quick relea...

Page 38: ...e the lever tension or anti clockwise to reduce the lever tension Reinsert the axle nut lock and tighten the screw to 0 9 Nm 8 in lb Repeat the steps for installing the axle to check proper installation and correct adjustment 5 3 4 3 Installing the wheel with Kabolt axles The procedure for installing the 15 x 100 mm and 15 x 110 mm Kabolt axles is the same Place the front wheel in the fork ends of...

Page 39: ...d on the upper headset cup pull the front wheel brake with the other hand and try to push the pedelec backwards and forwards The headset cup halves must not move towards one another while you are doing this Note that there may be noticeable backlash due to worn out bearing bushes or brake lining backlash in suspension forks and disc brakes If there is headset backlash in the steering headset you m...

Page 40: ... in the spokes on the wheels and on the chain drive This may cause a crash with injuries Wear sturdy footwear and close fitting clothing WARNING CAUTION Risk of fire and burning due to hot motor The motor housing becomes hot when riding Touching it may cause burns to the skin or other objects Never touch the motor housing directly after riding Never place the pedelec on a flammable surface such as...

Page 41: ...m permitted tyre pressure to optimize your range Motor power indicator Keep an eye on the motor power indicator on the display screen and adjust your riding accordingly A long bar indicates high power consumption Battery temperature Battery performance is reduced as the temperature drops since this increases electrical resistance As a result you should expect the range to be shorter than normal in...

Page 42: ...tact your specialist dealer if the problem persists Error during security authentication This is displayed if no original drive unit is connected This is displayed if one of the cables is not connected Connect an original battery and an original drive unit Check the status of the cables Contact your specialist dealer if the problem persists Charge error This is displayed if an error occurs during ...

Page 43: ...at the speed sensor is fitted correctly Contact your specialist dealer if the problem persists W013 The torque sensor may not have initialized completely successfully Pedal assistance is possibly less than normal Take your foot off the pedal Press the battery On Off button and switch the system on again Contact your specialist dealer if the problem persists W032 A mechanical rear derailleur may ha...

Page 44: ... has been detected between the battery and the drive unit No pedal assistance is provided during the ride Check that the cable between the drive unit and the battery is connected properly Contact your specialist dealer if the problem persists E021 The battery connected to the drive unit meets the system standard but is not supported No pedal assistance is provided during the ride Press the On Off ...

Page 45: ...eight To determine the seat height safely either push the pedelec near to a wall so that you can lean on the wall to support yourself or ask another person to hold the pedelec for you Climb onto the bicycle Place your heel on the pedal and extend your leg so that the pedal is at the lowest crank rotation point The rider sits straight on the saddle if the seat is at an optimum height If this is not...

Page 46: ...nce you have reached the required height 6 6 2 3 Adjusting the seat position The saddle can be shifted on the saddle frame The right horizontal position ensures an optimal leverage position for legs This prevents knee pain and painful incorrect pelvis positions If you have displaced the saddle more than 10 mm you then need to adjust the saddle height again since both settings affect one another To...

Page 47: ...n and adjust the designated screw connections and clamp them with the maximum tightening torque for the clamping screws of the handlebars Crash caused by loose stem Incorrectly fastened screws may come loose due to impact The stem may no longer be firmly fixed in its position as a result This will cause a crash with injuries Check the handlebars and the quick release system are firmly in position ...

Page 48: ...lever s clamping force is not sufficient If you are unable to set the clamping force the specialist dealer will need to check the quick release 6 6 4 Adjusting the brake lever 6 6 4 1 Adjusting the pressure point on a Magura brake lever The pressure point setting is adjusted using the twist knob Turn the twist knob towards the plus symbol The brake lever moves closer to the handlebar grip Re adjus...

Page 49: ... from the handlebar grip Figure 53 Using the setting screw 2 to adjust the distance from the brake lever to the handlebar grip 1 Crash caused by incorrectly set grip distance If brake cylinders are set incorrectly or installed wrongly the braking power may be lost at any time This may cause a crash with injuries Once the grip distance has been set check the position of the brake cylinder and adjus...

Page 50: ...justing the air suspension fork negative deflection Only applies to pedelecs with this equipment The air valve is located under a cover on the head of the left shock absorber Screw off the cover Figure 55 Screw caps in different designs Screw a high pressure pump onto the valve Pump the suspension fork up to the desired pressure Never exceed the recommended maximum air pressure Comply with the val...

Page 51: ...pedelecs with this equipment You can adjust the fork by tensioning the spring to the rider s weight and their preferred riding style It is not the coil spring hardness which is adjusted it is its pre tensioning This reduces the fork s negative deflection when the rider sits on the pedelec Figure 56 Negative deflection setting wheel on the suspension fork crown The setting wheel may be located unde...

Page 52: ...it can be used as the starting point for subsequent optimised settings and to safeguard against unintentional changes 6 6 6 1 Adjusting the negative deflection Negative deflection sag is compression of the fork caused by the weight of the rider and their gear e g a backpack the sitting position and the frame geometry This sag is not caused by riding Each rider has a different weight and sitting po...

Page 53: ...ighten the blue air cover cap clockwise 6 6 6 2 Adjusting the rebound The rebound defines the speed at which the fork rebounds after being loaded The rebound setting depends on the air pressure setting Higher sag settings require lower rebound settings Turn the rebound adjuster clockwise to the closed position until it stops Figure 58 FOX rebound adjuster 1 on the fork Turn the rebound adjuster an...

Page 54: ...eflection Put on your usual bicycling clothing including luggage Sit on the pedelec in your usual riding position and support yourself against an object such as a wall or tree Push the O ring downward against the rubber air chamber seal Get off the pedelec without allowing it to deflect Measure the distance between the rubber air chamber seal and the O ring This dimension is the sag The recommende...

Page 55: ...amper over 25 of the deflection 10 times until you have reached the desired pressure This equalises the air pressure between the positive and negative air chambers and the pressure indication on the pump manometer changes accordingly Remove the high pressure pump Figure 61 FOX rear frame damper The negative deflection 2 is the distance between the O ring 4 and the rubber air chamber seal 1 The tot...

Page 56: ...ber of clicks specified in the table below 6 6 9 Retracting the brake linings Disc brakes require wearing in time The braking force increases over time You therefore need to be aware that the braking force may increase during the wearing in period The same happens after brake pads or discs are replaced Accelerate pedelec to about 25 km h Brake pedelec until it comes to a halt Repeat process 30 50 ...

Page 57: ... the specialist dealer makes sure that the seat and the fastening mechanism for the seat are suitable for the pedelec and that all components are installed and firmly fastened They will also ensure that shift Description Article number Protective cover for electrical components 080 41000 ff Panniers system component 080 40946 Rear wheel basket system component 051 20603 Bicycle box system componen...

Page 58: ... The specialist dealer must install the pannier rack the first time to ensure that it is safely fitted When installing a pannier rack the specialist dealer will make sure that the fastening mechanism for the rack is suitable for the pedelec and that all components are installed and firmly fastened They will also ensure that shift cables brake cables and hydraulic and electrical lines are adjusted ...

Page 59: ...heck the battery is firmly in place Check that the lighting reflector and brake for instance are sufficiently clean You must check that the mudguards the pannier rack and the chain guard are securely installed Check that the front and rear wheels run true This is particularly important if the pedelec been transported or secured with a lock Check the valves and the tyre pressure Adjust as necessary...

Page 60: ...r needs to steer and brake This can lead to a loss of control This may cause a crash with injuries You should practice how to use a loaded pannier rack safely before using the pedelec in public spaces CAUTION CAUTION Crash caused by unsecured baggage Loose or unsecured objects on the pannier rack e g belts may become caught in the rear wheel This may cause a crash with injuries Objects which are f...

Page 61: ...flammable substances Never open or repair the battery Charge the battery before use Only use the charger included in the scope of delivery Avoid wide temperature fluctuations WARNING Chemical burns to the skin and eyes caused by faulty battery Liquids and vapours may leak from a damaged or faulty battery Excessive temperatures can also cause liquid to leak from the battery and the battery will bec...

Page 62: ... closed 6 12 1 2 Removing the battery Remove key cover Insert key into the key cylinder in the battery mount The position of the key has no effect on the battery mount You can insert the key in any position You cannot remove the key if it is not in the insert position Figure 66 Removing and inserting the down tube battery Turn the key in a clockwise direction to unlock the battery 1 and press the ...

Page 63: ...r charge a faulty battery Fire caused by overheated charger The charger heats up when charging the battery In case of insufficient cooling this can result in fire or burns to the hands Never use the charger on a highly flammable surface e g paper carpet etc Never cover the charger during the charging process Never leave battery unattended during charging Electric shock caused by penetration by wat...

Page 64: ...y damaged batteries The safety electronics on damaged or faulty batteries may fail The residual voltage can cause a short circuit Batteries may self ignite and explode If the battery becomes deformed or begins to smoke keep at a safe distance disconnect the power supply at the socket and notify the fire service immediately Never extinguish damaged batteries with water or allow them to come into co...

Page 65: ... the drive is activated as soon as the pedals are moved with sufficient force 6 13 2 Switching off the drive system The system switches off automatically ten minutes after the last command You can also switch off the drive system on the battery Press and hold the On Off button battery for 6 seconds If the drive system is switched on the drive is activated as soon as the pedals are moved with suffi...

Page 66: ...to the WALK level of assistance This may be due to the current speed not being 0 km h pressure being applied to the pedals or similar Release the long assistance lever 6 13 5 2 Switching on the push assist Push the long assistance lever to switch on the push assist system Switching off the push assist Release the long assistance lever to switch off the push assist system Crash caused by distractio...

Page 67: ...ever until the required function is highlighted Press the button display The highlighted function is carried out The settings menu is displayed 6 13 6 2 Opening the settings menu You can only change the settings when you stop Press the button display Push the long assistance lever or short assistance lever briefly to move the cursor on the menu Push the short assistance lever until the required jo...

Page 68: ...ss the button display briefly repeatedly until CLOCK is displayed Press the button display The set time is displayed The hour indicator is highlighted Push the long assistance lever or the short assistance lever repeatedly until the required hour is displayed Press the button display The minute indicator is highlighted Push the long assistance lever or short assistance lever repeatedly briefly unt...

Page 69: ...ge the units The settings menu is open Press the button display briefly repeatedly until UNIT is displayed Press the button display You will see two selection options Push the long assistance lever or the short assistance lever briefly until the required function is highlighted Press the button display The unit has been changed The display screen switches back to the start screen 6 13 6 10 Changin...

Page 70: ... re established and the rear derailleur function reset The settings menu is open Press the button display repeatedly until RD PROTECTION RESET is displayed Press the button display You will see two selection options Push the long assistance lever or the short assistance lever briefly until the required function is highlighted Press the button display The display screen switches back to the start s...

Page 71: ...es DANGER After swallowing Rinse out mouth with water Never induce vomiting Risk of aspiration Place a person lying on their back who is vomiting in a stable recovery position on their side Seek medical advice immediately Environmental protection measures Never allow hydraulic fluid to flow into the sewage system surface water or groundwater Notify the relevant authorities if fluid penetrates the ...

Page 72: ...r a crash which may result in injuries Ride slowly and brake in good time Crash caused by incorrect use Handling the brake improperly can lead to loss of control or crashes which may result in injuries Shift your body weight backwards and down as far as possible Practice braking and emergency braking before using the pedelec in public spaces Never use the pedelec if you can feel no resistance when...

Page 73: ...or lamp is faulty WARNING Accidents on bends and slippery ground You are at greater risk of falling off if you use ABS braking manoeuvres on bends It is easier for tyres to skid on slippery ground meaning there is a greater risk of falling off This may cause a crash with serious injuries Adjust your riding to the current ambient conditions and your personal riding skills Accidents due to extended ...

Page 74: ...ion damping is lowest in the OPEN position making the fork feel softer Use the HARD position if you want to the fork feel stiffer and you are riding on soft ground The lever positions between the OPEN and HARD positions enable fine adjustment of compression damping We recommend setting the lever of the compres sion adjuster to the OPEN mode position first Accidents due to manipulation Modified or ...

Page 75: ... performance whereas 3 is for the hardest Press the adjuster in to lock in the setting 6 15 3 Adjusting the compression of the Suntour fork Only applies to pedelecs with this equipment The compression adjuster makes it possible to make quick adjustments to the suspension behaviour of the fork to suit changes in terrain It is intended for adjustments made during the ride Figure 74 Suntour compressi...

Page 76: ...a small obstacle The ideal setting for the rebound damper has been achieved when the rebound movement of the rear wheel feels comparable to that of the front wheel If the rear wheel bounces back much more quickly or slowly than the front wheel change the setting by turning the setting wheel Turn the setting wheel in an anti clockwise direction to increase the rebound speed Turn the setting wheel i...

Page 77: ...to pedelecs with this equipment I II 1 2 2 1 Crash caused by incorrect use If the rider applies too much pressure on the pedals during a gear change and activates the shifter or changes several gears at a time their feet may slip from the pedals As a result the pedelec may flip over or fall which may cause injury Switching down several gears to a low gear may cause the twist grip outer sleeve to s...

Page 78: ...ed on for the first time when a new unused wheel is used the system will learn the gears first To do so the automatic system changes to the highest most difficult gear and then switches through all gears during the first ride The new gear is shown briefly on the display screen each time it is changed Since the drive unit detects the gear shift and consequently reduces motor assistance briefly it i...

Page 79: ...mode allows you to switch between several specified transmissions using the plus button or minus button on the control panel The selected transmission gear is shown on the display screen 6 16 3 5 eShift with Rohloff E 14 Speedhub 500 14 Only applies to pedelecs with this equipment The new gear is shown briefly on the display screen each time it is changed Since the drive unit detects the gear shif...

Page 80: ... frame damper after each ride Cleaning the battery once a month Chain mainly tarmacked road Every 250 300 km Basic cleaning and preservation of all components at least every six months Clean the charger at least every six months Clean and lubricate the height adjustable seat post every six months Check USB rubber cover position before each ride Check for tyre wear once a week Check for rim wear on...

Page 81: ... Wash down all parts with dish washing detergent and a toothbrush Service the drive elements after cleaning Crash caused by brake failure The braking effect may be unusually poor temporarily after cleaning servicing or repairing the pedelec This may cause a crash with injuries Never apply care products or oil to the brake discs or brake linings or the braking surfaces on the rims After cleaning se...

Page 82: ...battery is only protected from simple spray water Penetration by water can cause a short circuit The battery may self ignite and explode Never clean the battery with a high pressure water device water jet or compressed air Keep the contacts clean and dry Never immerse the battery in water Never use cleaning agents Remove the battery from the pedelec before cleaning Notice Do not clean the battery ...

Page 83: ...s Spray the cassette the chain wheels and the front derailleur with a degreasing agent Clean coarse dirt with a brush after soaking for a short time Wash down all parts with dish washing detergent and a toothbrush 7 3 5 Servicing the pedals Treat with spray oil after cleaning 7 3 6 Servicing the chain Grease the chain thoroughly with chain oil after cleaning 7 3 7 Servicing the drive elements Serv...

Page 84: ...econd brake lining replacement 7 4 4 Checking and adjusting the tyre pressure 7 4 4 1 Dunlop valve The tyre pressure cannot be measured on the simple Dunlop valve The tyre pressure is therefore measured in the filling hose when pumping slowly with the bicycle pump It is recommendable to use a bicycle pump with a pressure gauge The operating instructions for the bicycle pump must be adhered to Unsc...

Page 85: ... maintenance interval for the brake depends on the weather conditions and how frequent the pedelec is used If the pedelec is used under extreme conditions such as rain dirt or high mileage maintenance must be performed more frequently 7 4 6 Checking the brake linings for wear Check brake linings after brake has been fully applied 1 000 times Check that the brake linings are no less than 1 8 mm wid...

Page 86: ...in can be pushed more than 2 cm the chain or drive belt will need to be tensioned again by the specialist dealer If the chain or the drive belt can only be pushed up and down less than 1 cm you will need to slacken the chain or the drive belt The optimum chain tension is achieved if the chain or the drive belt can be pushed a maximum of 2 cm in the middle between the pinion and the toothed wheel T...

Page 87: ...d specialist knowledge are required to repair the brakes Incorrect or unauthorised assembly can damage the brakes This may lead to an accident with injuries Only specialist dealers may carry out repairs on brakes Never carry out work or changes such as dismantling sanding or painting which are not explicitly allowed and described in the brake user manual Injury to the eyes Problems may arise if th...

Page 88: ...you will need to adjust the setting for the shift cable tension Carefully pull the adjusting sleeve away from the shifter housing turning it as you do so Check the gear shift function after each adjustment Crash caused by unfastened quick release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel This will cause a crash Install the front wheel q...

Page 89: ...ooth gear shift set the adjusting sleeves underneath the chain stay on the frame The shift cable has around 1 mm play when it is pulled out gently Figure 86 Adjusting sleeves 2 on two alternative versions A and B of a dual cable cable operated gear shift on the chain stay 1 8 2 3 Cable operated twist grip dual cable Only applies to pedelecs with this equipment For a smooth gear shift set the adjus...

Page 90: ...nsert the battery Start the drive system If the drive system does not start up remove the display Fasten the display Start the drive system Contact your specialist dealer if the drive system does not start up 9 1 2 Error messages If an error message is displayed run through the following actions Make a note of the system message Shut off and re start the drive system If the system message is still...

Page 91: ...y distance is too short The journey distance can be shorter depending on the road conditions the gear level and the entire light usage time Check the battery level If the battery is almost flat recharge it The battery does not perform as well in winter weather This does not indicate a problem The battery is a consumable Repeated charging and long periods of use cause the battery to degrade loss of...

Page 92: ...attery with a new one The battery and charger become hot The temperature of the battery or the charger may have exceeded the operating temperature range Stop the charging process Wait a while and then start charging again If the battery is too hot to touch there might be a problem with the battery Contact your specialist dealer The charger is hot If the charger is used continuously to charge batte...

Page 93: ...h on the power again Is the battery charged If the battery is fitted to the pedelec and is being charged it cannot be switched on Stop the charging process Is the connector fitted to the power cable correctly Check whether the power cable connector connecting the motor unit to the drive unit has not disconnected If you are not sure contact your specialist dealer A component may be connected which ...

Page 94: ...s will sound if a switch is pressed but the switch cannot be operated Pressed switch mode has been deactivated This is not a malfunction Three beeps are sounded A fault or warning has occurred This occurs when a warning or an error is shown on the display screen Follow the instructions for the code indicated on screen in Section 6 2 System Messages When you use an electronic gear shift you can fee...

Page 95: ...e individual parts of the decommissioned pedelec in a dry place free from frost where they are protected from direct sunlight Risk of fire and explosion The safety electronics on a damaged or faulty battery may fail The residual voltage can cause a short circuit The battery may self ignite and explode Remove battery with any external damage from service immediately and never recharge it If the bat...

Page 96: ... 2_1 0_18 07 2019 95 Documents 11 Documents 11 1 Parts list There was no information relating to a parts list yet at the time of going to press You ll find the information in the latest operating instructions ...

Page 97: ...g New bell as specified in the parts list Suspension elements Fork suspension fork Check for damage O K Damage detected New fork as specified in the parts list Rear frame damper Check for damage O K Damage detected New fork as specified in the parts list Suspension seat post Check for damage O K Damage detected New fork as specified in the parts list Brake system Brake lever Check mount fastening ...

Page 98: ...delec travelling 10 too fast slow Shut off pedelec until source of fault is found Cabling Visual inspection O K Failure in system damage kinked cables New cabling Battery mount Firmly in position lock contacts Functional check O K Loose lock doesn t close no contacts New battery mount Motor Visual inspection and mount O K Damage loose Refasten motor contact motor manufacturer new motor Software Ch...

Page 99: ...oose Retighten screws Attachments 6 months Check mount fastening O K Loose Retighten screws Bell 6 months Functional check O K No ring too quiet missing New bell as specified in the parts list Suspension elements Fork suspension fork To manu facturer s specifica tions Check for damage corrosion fracture Maintenance as specified by manufacturer Lubrication oil change as specified by manufacturer O ...

Page 100: ... Functional check O K Loose Retighten screws Shift cables Check for damage Functional check O K Loose or defective Adjust shift cables new shift cables if necessary Front derailleur Check for damage Functional check O K Gear shift difficult or not possible Adjust Rear derailleur Check for damage Functional check O K Gear shift difficult or not possible Adjust Electric drive Display Check for damag...

Page 101: ...when shifting gear Readjust gear shift Suspension compo nents fork shock absorber seat post Functional check O K Suspension too deep or no longer exists Locate defective component and correct Electric drive Functional check O K Loose connection problems when riding accelerate Locate defective part in electric drive and correct Light system Functional check O K No continuous light too bright Locate...

Page 102: ...MY20K03 2_1 0_18 07 2019 101 Documents 11 4 RED certification ...

Page 103: ...oht ja kuupäev име длъжност подпис navn stilling underskrift nimi ametinimetus allkiri CS DE EN Česky Czech Deutsch German English EU PROHLÁŠENÍ O SHODĚ EU KONFORMITÄTSERKLÄRUNG EU DECLARATION OF CONFORMITY 1 Rádiové zařízení číslo výrobku typu či série nebo sériové čí slo 1 Funkanlage Produkt Typen Chargen oder Seriennummer 1 Radio equipment product type batch or serial number 2 Jméno a adresa vý...

Page 104: ...9 Informations complémentaires 9 Informazioni supplementari Firmado en nombre de Signé par et au nom de Firmato a nome e per conto di lugar y fecha de expedición lieu et date d émission luogo e data del rilascio nombre cargo firma nom fonction signature nome funzione firma EL HR LV Ελληνική Greek Hrvatski Croatian Latviski Latvian ΔΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ ΕΕ EU IZJAVA O SUKLADNOSTI ES ATBILSTĪBAS DEKLAR...

Page 105: ...v beosztás aláírás nome cargo assinatura NL PL RO Nederlands Dutch Polski Polish Român Romanian EU CONFORMITEITSVERKLARING DEKLARACJA ZGODNOŚCI UE DECLARAȚIA UE DE CONFORMITATE 1 Radioapparatuur product type partij of serienummer 1 Urządzenie radiowe numer produktu typu partii lub serii 1 Echipamentele radio numărul produsului al tipului al lotului sau numărul de serie 2 Naam en adres van de fabri...

Page 106: ...hi ime funkcija podpis nimi tehtävä allekirjoitus isim unvan imza SK SV NO Slovensky Slovak Svenska Swedish Norsk Norwegian EÚ VYHLÁSENIE O ZHODE EU FÖRSÄKRAN OM ÖVERENSSTÄMMELSE EU SAMSVARSERKLÆRING 1 Rádiové zariadenie výrobok typ číslo šarže alebo sériové č íslo 1 Radioutrustning produkt typ parti eller serienummer 1 Radioutstyr produkt type parti eller serienummer 2 Meno a adresa výrobcu alebo...

Page 107: ... teljes szövege elérhető a következő internetes címen http si shimano com Polski Polish SHIMANO INC niniejszym oświadcza że typ urządzenia radiowego SC E8000 jest zgodny z dyrektywą 2014 53 UE Pełny tekst deklaracji zgodności UE jest dostępny pod następującym adresem internetowym http si shimano com Português Portuguese O a abaixo assinado a SHIMANO INC declara que o presente tipo de equipamento d...

Page 108: ...no Japão Este produto contém a placa SWAN 2 código de homologação 00243 16 04304 Este produto está homologado pela ANATEL de acordo com os procedimentos regulamentados pela Resolução 242 2000 e atende aos requisitos técnicos aplicados Este equipamento opera em caráter secundário isto é não tem direito a proteção contra interferência prejudicial mesmo de estações do mesmo tipo e não pode causar int...

Page 109: ...t grip 25 checking 85 Gear shift maintaining 85 switching 76 H Handlebars 13 Hub 14 I Initial commissioning 32 J Journey information switching 26 66 Maximum 26 66 L Level of assistance 19 27 66 selecting 66 ECO 27 66 SPORT 27 66 TOUR 27 66 TURBO 27 66 Lever 16 M Minimum insertion depth marking 45 Model year 7 Mudguards checking 58 O On screen indicator 25 57 Operating status indicator 25 O ring 16...

Page 110: ...or the motor electrical power assistance Electrically power assisted cycle pedelec Source EN 15194 2017 electrically power assisted cycle equipped with pedals and an auxiliary electric motor which cannot be propelled exclusively by means of the auxiliary electric motor except in start up assistance mode Fault Source EN 13306 2018 02 6 1 state of an item 4 2 1 characterized by inability to perform ...

Page 111: ...on tyres with coarse tread patterns and a wide range of transmission gears Off road rough terrain Source EN 15194 2017 coarse pebble tracks forest trails and other general off road tracks where tree roots and rocks are likely to be encountered Permitted total weight Source EN 15194 2017 weight of the fully assembled pedelec plus the rider and baggage as specified by the manufacturer Quick release ...

Page 112: ...5194 2017 assembly or combination of hub spokes or disc and rim but excluding tyre assembly Work environment Source EN ISO 9000 2015 set of conditions under which work is performed Year of manufacture Source ZEG the year of manufacture is the year in which the Pedelec was manufactured The production period is always from August to July of the following year Young adult bicycle Source EN ISO 4210 2...

Page 113: ... assisted cycles comply with all applicable basic requirements of Electromagnetic Compatibility Directive 2014 30 EU The following standards were applied ISO DIS 20607 2018 Safety of machinery Instruction handbook General drafting principle EN 15194 2018 Cycles Electrically power assisted cycles EPAC bicycles and EN 11243 2016 Cycles Luggage carriers for bicycles Requirements and test methods Ms J...

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Kettler Scarpia FS 1.0 LTD Gold, Translation Of The Original Operating Instructions

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