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11  Fault cause and their rectification 

This chapter describes in more detail the most important faults which can occur during operation 
on the self-propelled implement. Faults which require major intervention must always be rectified 
by your specialist workshop. 

Observe safety instructions! 

Malfunction: 

  Possible causes: 

Remedy: 

Gasoline engine: 

Gasoline 
engine 
does not start

-

Spark plug connector not plugged in.    Insert plug connector

Choke-

ever 

in Choke-

position

bring

Set switch-off switch to position "I" Bring 
safety circuit to start position
Fuel tank with fresh
Fill the fuel
Clean fuel line
Clean, adjust or replace the spark plug

- M

Engine too much fuel (flooded)

 

Dry, clean and start the spark plug

with FULL GAS
Check cable and plug connections 
Tighten fastening screws

- Choke not switched

- Motor-off switch on"0"

-

Safety circuit not in start

position

-

Fuel tank empty or bad fuel

-

Clogged fuel line

-

Spark plug defective

-

Motor off line defective

-

False air due to loose

carburettor and intake pipe

Gasoline engine 

- Engine is running in the CHOKE area  Move the choke lever to the operating position 

hat dropouts 

- Ignition cable loose

Plug the spark plug connector firmly onto the 
ignition cable 

- Clogged fuel line, or bad fuel

Clamp the ignition cable fastening firmly 

attach the spark plug to the spark plug 

Change fuel filter or fresh 

Refuel your fuel 

- The ventilation in the fuel tank cover
is clogged

Replace fuel tank cover 

Drain fuel and clean, refuel with 
fresh fuel 

- water or dirt in the

Clean or replace the air filter 

Fuel System conditioning

Adjust carburetor 

Gasoline engine 

- Too little engine oil

Immediately refill engine oil 

gets too hot 

- Cooling air system restricted

- Air filter dirty

Clean fan grille, clean internal 

cooling fins 

Clean or replace the air filter 

- Carburetor not set correctly

Adjust carburetor 

Gasoline engine 

- Ignition distance too low

Adjust spark plug 

has dropouts 
at high speeds 

- Idle mixture not corrects

adjusted

Adjust carburetor 

 

numbers 

Gasoline engine 
goes Idle frequently 

- Z

 

Firing distance too big,

Spark plug defective

Set or replace spark plug 

out 

- Carburetor not set correctly

  Adjust carburetor 

- Air filter dirty

Clean or replace the air filter 

Fault cause and their rectification 

Summary of Contents for K2100

Page 1: ...rsten Arealmaschinen GmbH Empeler Stra e 95 D 46459 Rees www kersten maschinen de Order number B00007 From machine No 50202 Rev 01 Version 12 04 2012 Distributed in UK by Kersten UK Ltd Tel 0118 986 9...

Page 2: ...UBRICANT 13 6 2 FUELS 13 6 3 MAINTENANCE AND REPAIR 13 7 THE OPERATION OF THE SELF OPERATING WORKSTATION 14 7 1 START THE MOTOR 14 7 2 DRIVE OFF 14 7 3 STOPPING THE INTERNAL COMBUSTION ENGINE 15 7 4 H...

Page 3: ...extensive quality assurance measures because only when you are satisfied with your device our goal is reached Before using this machine or implement for the first time please read this manual thorough...

Page 4: ...ory when commissioning the Kersten implement for the first time The best way to familiarize yourself with its basic functions and its handling is to choose a free and level terrain for your first trip...

Page 5: ...the manufacturer for the resulting damage 3 2 General safety and accident prevention regulations 3 2 1 Basic rules In addition to the instructions in this operating manual observe the general valid s...

Page 6: ...parties 3 2 3 Before starting work Before starting work please familiarize yourself with all the devices and actuators as well as their function and make sure that all safety devices are properly inst...

Page 7: ...le Secure the device against unauthorized use Switch off the engine and if present remove the ignition key or the spark plug connector Never leave the machine unattended while the engine is still in o...

Page 8: ...qualified personnel When working on the electrical system always remove the earth strap from the battery Check the hydraulic hose lines for damage and aging at regular intervals and replace if necessa...

Page 9: ...off the engine and remove the spark plug connector before carrying out any repair maintenance or cleaning work Never open or remove protective devices while the engine is running Touch machine parts o...

Page 10: ...corrosive therefore Wear protective gloves and eye protection Do not tip the battery acid can escape from the degassing openings First aid Acid splash in the eye immediately rinse with clear water fo...

Page 11: ...suitable DC chargers Connect the positive pole of the battery to the plus output of the charger Connect negative pole accordingly Only switch on the charger after the battery has been connected and s...

Page 12: ...12 Safety instructions 5 Decommissioning Store the battery in a cool place When decommissioning disconnect the negative pole Regularly check the charge status of the battery and recharge if necessary...

Page 13: ...peration when performing no or incorrect maintenance work when using inadmissible equipment and when using non original spare parts 6 Recommendations 6 1 Lubricants For engine and gearbox use the spec...

Page 14: ...ress the throttle lever Fig 7 1 item 6 approx Press the Deadman switch Fig 7 1 item 1 down and keep it pressed Likewise the lower lever Fig 7 1 Pos 2 which works as a conventional clutch in the car pu...

Page 15: ...em 6 to neutral and allow the engine to idle for approximately one half minute Set the engine off switch located on the internal combustion engine to 0 Close the fuel tap Secure the tow tractor agains...

Page 16: ...e towing vehicle and the permissible total weight of the trailer Suitable loading ramps with sufficient load bearing capacity must be used for loading the machine The ramps must be secured against sli...

Page 17: ...tighten if necessary When carrying out electrical welding work on the tractor and attached equipment disconnect the cables at the generator and at the battery Only use original spare parts from the ma...

Page 18: ...see chapter for technical data Cleaning the spark plug of soot deposits with a wire brush followed by checking the distance between the electrodes The electrode distance should be approx 1 mm Renew sp...

Page 19: ...ral use fuel see chapter Recommendations Fuel tank 6 liter fuel consumption 313 g kWh air filter Dry filter element starting device Recoil E starting device 12V 12 V 90 AH battery Unavailable Zapf Ell...

Page 20: ...risk of explosion max 2 bar 4 00 8 110 kg without tires Weight of basic unit 4 00 8 Standard 7 5 kg 16x6 5 8 10 2 kg Weight Tires set 685 mm with 4 00 8 tires Hand arm vibrations according to DIN EN...

Page 21: ...21 Wiring diagram 10 Wiring Diagram Safety Device Reserve technical changes Name use Application S1 Deadman lever S2 Driving lever S3 Hydraulic auxiliary drive L L ignition coil engine L L mass...

Page 22: ...gine Engine is running in the CHOKE area Move the choke lever to the operating position hat dropouts Ignition cable loose Plug the spark plug connector firmly onto the ignition cable Clogged fuel line...

Page 23: ...Steckverbindungen pr fen Massekontakt pr fen lung nicht aus Gasoline engine Air filter dirty Luftfilter reinigen oder erneuern Too little power Cylinder head gasket loose or seal damaged too little co...

Page 24: ...der fol genden EG Richtlinien Cette machine satisfait galement toutes les dispositions pertinentes des directives CE suivantes The machinery is also in compliance with all relevant provisions of the f...

Page 25: ...NH www kerstenuk com info kerstenuk com Christopher Faulkner Managing Director t 0118 986 9253 Sean Faulkner Sales Manager Scotland m 07595 851444 t 01520 733484 Trevor Thorp Area Sales Manager North...

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