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17 

Maintenance 

Maintenance 

8.1  General maintenance instructions 

Personal injury or damage to the machine may occur. Check all safety-related parts

before every use of the machine.

Oil changes must be made according to the recommendations of the respective engine manufacturer.

Check the hydraulic connections for leaks before each use. Check the hydraulic connections for leaks

before each use.

High pressure leaking fluids (such as hydraulic oil and diesel fuel) can penetrate the skin
and cause serious injury! Therefore, seek medical attention immediately -  risk of
infection!

The hydraulic system is operated with biodegradable oil.

The machine must be regularly serviced.

Dispose of oils, fuels and filters separately and properly!

When working on the electrical system, disconnect the earth connection from the battery!

Repairs, maintenance and cleaning work as well as the elimination of malfunctions must always be
carried out with the drive switched off and the engine stationary. Remove ignition key or spark plug
connector! After carrying out this work, replace all protective devices!

If the machine is transported in a different way than with its own drive, this must be done with the
motor switched off!

Regularly check nuts and bolts for tightness and retighten if necessary.

When carrying out electrical welding work on the tractor and attached equipment, disconnect the
cables at the generator and at the battery!

Only use original spare parts from the manufacturer!

After the first 5 hours of operation, check all screw and bolt connections.

Lubricate or lubricate all moving parts regularly.

Check hydraulic connections for the first time after 5 operating hours, retighten if necessary.

Only tightening has no success!

Release a leaking hydraulic fitting first, then move the hose or fitting, and then
retighten the fitting.

8.2  Daily maintenance 

Before each use, the safety elements and moving parts must be checked for wear.

Check the hydraulic oil level before each use. To do this, unscrew the cap from the tank and
visually check whether the oil in the tank easily covers the horizontally arranged plate.

Check the oil level and the air filter of the engine for dirt (see operating instructions of the engine
manufacturer).

Before and during use, especially during mowing work, constantly check the protective grid for
the intake of cooling air and keep it free of dirt and parts of plants sucked in. In continuous
operation with a clogged cooling system, the engine becomes too hot and can be damaged.

Do not spray the engine with water, use a brush or compressed air.

Check hydraulic connections and lines.

Check the air pressure of the drive wheels.

Carry out a test run before each use.

Clean the unit after each use.

Summary of Contents for K2100

Page 1: ...rsten Arealmaschinen GmbH Empeler Stra e 95 D 46459 Rees www kersten maschinen de Order number B00007 From machine No 50202 Rev 01 Version 12 04 2012 Distributed in UK by Kersten UK Ltd Tel 0118 986 9...

Page 2: ...UBRICANT 13 6 2 FUELS 13 6 3 MAINTENANCE AND REPAIR 13 7 THE OPERATION OF THE SELF OPERATING WORKSTATION 14 7 1 START THE MOTOR 14 7 2 DRIVE OFF 14 7 3 STOPPING THE INTERNAL COMBUSTION ENGINE 15 7 4 H...

Page 3: ...extensive quality assurance measures because only when you are satisfied with your device our goal is reached Before using this machine or implement for the first time please read this manual thorough...

Page 4: ...ory when commissioning the Kersten implement for the first time The best way to familiarize yourself with its basic functions and its handling is to choose a free and level terrain for your first trip...

Page 5: ...the manufacturer for the resulting damage 3 2 General safety and accident prevention regulations 3 2 1 Basic rules In addition to the instructions in this operating manual observe the general valid s...

Page 6: ...parties 3 2 3 Before starting work Before starting work please familiarize yourself with all the devices and actuators as well as their function and make sure that all safety devices are properly inst...

Page 7: ...le Secure the device against unauthorized use Switch off the engine and if present remove the ignition key or the spark plug connector Never leave the machine unattended while the engine is still in o...

Page 8: ...qualified personnel When working on the electrical system always remove the earth strap from the battery Check the hydraulic hose lines for damage and aging at regular intervals and replace if necessa...

Page 9: ...off the engine and remove the spark plug connector before carrying out any repair maintenance or cleaning work Never open or remove protective devices while the engine is running Touch machine parts o...

Page 10: ...corrosive therefore Wear protective gloves and eye protection Do not tip the battery acid can escape from the degassing openings First aid Acid splash in the eye immediately rinse with clear water fo...

Page 11: ...suitable DC chargers Connect the positive pole of the battery to the plus output of the charger Connect negative pole accordingly Only switch on the charger after the battery has been connected and s...

Page 12: ...12 Safety instructions 5 Decommissioning Store the battery in a cool place When decommissioning disconnect the negative pole Regularly check the charge status of the battery and recharge if necessary...

Page 13: ...peration when performing no or incorrect maintenance work when using inadmissible equipment and when using non original spare parts 6 Recommendations 6 1 Lubricants For engine and gearbox use the spec...

Page 14: ...ress the throttle lever Fig 7 1 item 6 approx Press the Deadman switch Fig 7 1 item 1 down and keep it pressed Likewise the lower lever Fig 7 1 Pos 2 which works as a conventional clutch in the car pu...

Page 15: ...em 6 to neutral and allow the engine to idle for approximately one half minute Set the engine off switch located on the internal combustion engine to 0 Close the fuel tap Secure the tow tractor agains...

Page 16: ...e towing vehicle and the permissible total weight of the trailer Suitable loading ramps with sufficient load bearing capacity must be used for loading the machine The ramps must be secured against sli...

Page 17: ...tighten if necessary When carrying out electrical welding work on the tractor and attached equipment disconnect the cables at the generator and at the battery Only use original spare parts from the ma...

Page 18: ...see chapter for technical data Cleaning the spark plug of soot deposits with a wire brush followed by checking the distance between the electrodes The electrode distance should be approx 1 mm Renew sp...

Page 19: ...ral use fuel see chapter Recommendations Fuel tank 6 liter fuel consumption 313 g kWh air filter Dry filter element starting device Recoil E starting device 12V 12 V 90 AH battery Unavailable Zapf Ell...

Page 20: ...risk of explosion max 2 bar 4 00 8 110 kg without tires Weight of basic unit 4 00 8 Standard 7 5 kg 16x6 5 8 10 2 kg Weight Tires set 685 mm with 4 00 8 tires Hand arm vibrations according to DIN EN...

Page 21: ...21 Wiring diagram 10 Wiring Diagram Safety Device Reserve technical changes Name use Application S1 Deadman lever S2 Driving lever S3 Hydraulic auxiliary drive L L ignition coil engine L L mass...

Page 22: ...gine Engine is running in the CHOKE area Move the choke lever to the operating position hat dropouts Ignition cable loose Plug the spark plug connector firmly onto the ignition cable Clogged fuel line...

Page 23: ...Steckverbindungen pr fen Massekontakt pr fen lung nicht aus Gasoline engine Air filter dirty Luftfilter reinigen oder erneuern Too little power Cylinder head gasket loose or seal damaged too little co...

Page 24: ...der fol genden EG Richtlinien Cette machine satisfait galement toutes les dispositions pertinentes des directives CE suivantes The machinery is also in compliance with all relevant provisions of the f...

Page 25: ...NH www kerstenuk com info kerstenuk com Christopher Faulkner Managing Director t 0118 986 9253 Sean Faulkner Sales Manager Scotland m 07595 851444 t 01520 733484 Trevor Thorp Area Sales Manager North...

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