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18 

Maintenance 

8.3  Maintenance after 20 operating hours or longer downtime 

At regular intervals and at the beginning and end of the season, the moving parts of the unit
must be greased or oiled.

There is a grease nipple below the device receptacle on the basic unit, which it regularly
lubricates.

Regularly grease the mounting of the attachment or the pick-up tube of the self-propelled work
machine.

Lubricate or lubricate Bowden cables as required

Hydraulic oil and filter change for the first time after 20 operating hours, then every 100 operating
hours. Change the hydraulic oil filter at the same time interval as the oil change. (used oil type
see chapter for technical data)

8.4  Maintenance after 100 operating hours 

Fan housing after every 100 operating hours or min. Take off once a year - preferably before the
season  -  and clean the cooling fins on the cylinder and cylinder head as well as the baffles,
cooling air strainer and oil cooler necessary for air circulation.

Hydraulic oil and filter change for the first time after 20 operating hours, then every 100 operating
hours. Change the hydraulic oil filter at the same time interval as the oil change. (used oil type
see chapter for technical data)

Cleaning the spark plug of soot deposits with a wire brush followed by checking the distance
between the electrodes. The electrode distance should be approx. 1 mm. Renew spark plugs
after 200 operating hours.

Clean the air filter cartridge at the latest after 100 hours of operation and in very dusty conditions
after a few hours

8.5  Storage 

If the machine is not used for a long time, the following measures are recommended: 

1.) Perform cleaning 

2.) Preserve the motor (observe the instructions of the motor manufacturer)! 

Completely drain fuel or top up fuel tank, add fuel stabilizer to fuel.

Run the engine for approx. 1 minute

Add one teaspoonful (approx. 0.03 ltr.) Of engine oil to the spark plug opening and
then slowly crank the engine.

Reinstall the spark plug and do not attach the spark plug connector. Pull on the
starter handle until the compression resistance is felt, thus the valves are closed.

Every two to three weeks, crank the engine slowly and pull it again until the
compression resistance is felt.

3.) Jack drive wheels 

Using wooden blocks, jack up the machine so that the drive wheels are not resting
on the ground. Pay attention to stability!

4.) Subordinate the machine 

To prevent corrosion, protect the machine from weathering. Do not store the
machine in damp rooms, fertilizer storage or stables.

5.) Cover the machine with a cloth or similar.

Summary of Contents for K2100

Page 1: ...rsten Arealmaschinen GmbH Empeler Stra e 95 D 46459 Rees www kersten maschinen de Order number B00007 From machine No 50202 Rev 01 Version 12 04 2012 Distributed in UK by Kersten UK Ltd Tel 0118 986 9...

Page 2: ...UBRICANT 13 6 2 FUELS 13 6 3 MAINTENANCE AND REPAIR 13 7 THE OPERATION OF THE SELF OPERATING WORKSTATION 14 7 1 START THE MOTOR 14 7 2 DRIVE OFF 14 7 3 STOPPING THE INTERNAL COMBUSTION ENGINE 15 7 4 H...

Page 3: ...extensive quality assurance measures because only when you are satisfied with your device our goal is reached Before using this machine or implement for the first time please read this manual thorough...

Page 4: ...ory when commissioning the Kersten implement for the first time The best way to familiarize yourself with its basic functions and its handling is to choose a free and level terrain for your first trip...

Page 5: ...the manufacturer for the resulting damage 3 2 General safety and accident prevention regulations 3 2 1 Basic rules In addition to the instructions in this operating manual observe the general valid s...

Page 6: ...parties 3 2 3 Before starting work Before starting work please familiarize yourself with all the devices and actuators as well as their function and make sure that all safety devices are properly inst...

Page 7: ...le Secure the device against unauthorized use Switch off the engine and if present remove the ignition key or the spark plug connector Never leave the machine unattended while the engine is still in o...

Page 8: ...qualified personnel When working on the electrical system always remove the earth strap from the battery Check the hydraulic hose lines for damage and aging at regular intervals and replace if necessa...

Page 9: ...off the engine and remove the spark plug connector before carrying out any repair maintenance or cleaning work Never open or remove protective devices while the engine is running Touch machine parts o...

Page 10: ...corrosive therefore Wear protective gloves and eye protection Do not tip the battery acid can escape from the degassing openings First aid Acid splash in the eye immediately rinse with clear water fo...

Page 11: ...suitable DC chargers Connect the positive pole of the battery to the plus output of the charger Connect negative pole accordingly Only switch on the charger after the battery has been connected and s...

Page 12: ...12 Safety instructions 5 Decommissioning Store the battery in a cool place When decommissioning disconnect the negative pole Regularly check the charge status of the battery and recharge if necessary...

Page 13: ...peration when performing no or incorrect maintenance work when using inadmissible equipment and when using non original spare parts 6 Recommendations 6 1 Lubricants For engine and gearbox use the spec...

Page 14: ...ress the throttle lever Fig 7 1 item 6 approx Press the Deadman switch Fig 7 1 item 1 down and keep it pressed Likewise the lower lever Fig 7 1 Pos 2 which works as a conventional clutch in the car pu...

Page 15: ...em 6 to neutral and allow the engine to idle for approximately one half minute Set the engine off switch located on the internal combustion engine to 0 Close the fuel tap Secure the tow tractor agains...

Page 16: ...e towing vehicle and the permissible total weight of the trailer Suitable loading ramps with sufficient load bearing capacity must be used for loading the machine The ramps must be secured against sli...

Page 17: ...tighten if necessary When carrying out electrical welding work on the tractor and attached equipment disconnect the cables at the generator and at the battery Only use original spare parts from the ma...

Page 18: ...see chapter for technical data Cleaning the spark plug of soot deposits with a wire brush followed by checking the distance between the electrodes The electrode distance should be approx 1 mm Renew sp...

Page 19: ...ral use fuel see chapter Recommendations Fuel tank 6 liter fuel consumption 313 g kWh air filter Dry filter element starting device Recoil E starting device 12V 12 V 90 AH battery Unavailable Zapf Ell...

Page 20: ...risk of explosion max 2 bar 4 00 8 110 kg without tires Weight of basic unit 4 00 8 Standard 7 5 kg 16x6 5 8 10 2 kg Weight Tires set 685 mm with 4 00 8 tires Hand arm vibrations according to DIN EN...

Page 21: ...21 Wiring diagram 10 Wiring Diagram Safety Device Reserve technical changes Name use Application S1 Deadman lever S2 Driving lever S3 Hydraulic auxiliary drive L L ignition coil engine L L mass...

Page 22: ...gine Engine is running in the CHOKE area Move the choke lever to the operating position hat dropouts Ignition cable loose Plug the spark plug connector firmly onto the ignition cable Clogged fuel line...

Page 23: ...Steckverbindungen pr fen Massekontakt pr fen lung nicht aus Gasoline engine Air filter dirty Luftfilter reinigen oder erneuern Too little power Cylinder head gasket loose or seal damaged too little co...

Page 24: ...der fol genden EG Richtlinien Cette machine satisfait galement toutes les dispositions pertinentes des directives CE suivantes The machinery is also in compliance with all relevant provisions of the f...

Page 25: ...NH www kerstenuk com info kerstenuk com Christopher Faulkner Managing Director t 0118 986 9253 Sean Faulkner Sales Manager Scotland m 07595 851444 t 01520 733484 Trevor Thorp Area Sales Manager North...

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