Kenwood TK-5210 Service Manual Download Page 37

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TK-5210

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PARTS LIST

Ref. No.

Ad dress

Parts No.

Description

Desti-

nation

New

parts

Ref. No.

Ad dress

Parts No.

Description

Desti-

nation

New

parts

TX-RX UNIT (X57-7650-10)

R352

RK73HB1J681J CHIP

680

1/16W

R353

RK73HB1J101J CHIP

100

1/16W

R355,356

RK73HB1J000J

CHIP

R 0.0 J 1/16W

R359

RK73HB1J561J CHIP

560

1/16W

R360

RK73HB1J470J CHIP

1/16W

R361

RK73HB1J473J CHIP

47K

1/16W

R363

RK73HB1J332J CHIP

3.3K

1/16W

R364

RK73HB1J104J CHIP

100K

1/16W

R366

RK73HB1J105J CHIP

1.0M

1/16W

R368

RK73HB1J102J CHIP

1.0K

1/16W

R369

RK73HB1J471J CHIP

470

1/16W

R372

RK73HB1J560J CHIP

1/16W

R373

RK73HB1J473J CHIP

47K

1/16W

R501

RK73HB1J104J CHIP

100K

1/16W

R502

RK73HB1J683J CHIP

68K

1/16W

R503

RK73HB1J121J CHIP

120

1/16W

R505

RK73HB1J000J CHIP

0.0

1/16W

R506

RK73HB1J104J CHIP

100K

1/16W

R507

RK73HB1J103J CHIP

10K

1/16W

R509

RK73HB1J104J CHIP

100K

1/16W

R511

RK73HB1J101J CHIP

100

1/16W

R513

RK73HB1J101J CHIP

100

1/16W

R514

RK73HB1J103J CHIP

10K

1/16W

R515

RK73HB1J472J CHIP

4.7K

1/16W

R517

RK73HB1J101J CHIP

100

1/16W

R518

RK73HB1J474J CHIP

470K

1/16W

R519

RK73HB1J000J CHIP

0.0

1/16W

R520

RK73HB1J472J CHIP

4.7K

1/16W

R521

RK73HB1J224J CHIP

220K

1/16W

R522

RK73HB1J100J CHIP

1/16W

R524

RK73HB1J000J CHIP

0.0

1/16W

R525

RK73HB1J473J CHIP

47K

1/16W

R526

RK73HB1J474J CHIP

470K

1/16W

R527

RK73HB1J473J CHIP

47K

1/16W

R528

RK73HB1J332J CHIP

3.3K

1/16W

R529

RK73HB1J473J CHIP

47K

1/16W

R530

RK73HB1J474J CHIP

470K

1/16W

R531

RK73HB1J104J CHIP

100K

1/16W

R532,533

RK73HB1J472J

CHIP

R 4.7K J 1/16W

R534

RK73HB1J220J CHIP

1/16W

R535

RK73HB1J563J CHIP

56K

1/16W

R536

RK73HB1J000J CHIP

0.0

1/16W

R538

RK73HB1J103J CHIP

10K

1/16W

R541

RK73HB1J000J CHIP

0.0

1/16W

R544-547

RK73HB1J104J

CHIP

R 100K J 1/16W

R550

RK73HB1J563J CHIP

56K

1/16W

R553

RK73HB1J563J CHIP

56K

1/16W

R554

RK73HB1J472J CHIP

4.7K

1/16W

R556

RK73HB1J683J CHIP

68K

1/16W

R557

RK73HB1J564J CHIP

560K

1/16W

R558,559

RK73HB1J104J

CHIP

R 100K J 1/16W

R560

RK73HB1J103J CHIP

10K

1/16W

R561

RK73HB1J334J CHIP

330K

1/16W

R562-565

RK73HB1J104J

CHIP

R 100K J 1/16W

R566

RK73HB1J000J CHIP

0.0

1/16W

R567

RK73HB1J104J CHIP

100K

1/16W

R568

RK73HB1J102J CHIP

1.0K

1/16W

R569

RK73HB1J103J CHIP

10K

1/16W

R570

RK73HB1J224J CHIP

220K

1/16W

R571,572

RK73HB1J334J

CHIP

R 330K J 1/16W

R573

RK73HB1J105J CHIP

1.0M

1/16W

R574

RK73HB1J104J CHIP

100K

1/16W

R575

RK73HB1J473J CHIP

47K

1/16W

R576

RK73HB1J103J CHIP

10K

1/16W

R577

RK73HB1J472J CHIP

4.7K

1/16W

R578

RK73HB1J473J CHIP

47K

1/16W

R579

RK73HB1J103J CHIP

10K

1/16W

R580

RK73HB1J104J CHIP

100K

1/16W

R581,582

RK73HB1J103J

CHIP

R 10K J 1/16W

R583,584

RK73HB1J102J

CHIP

R 1.0K J 1/16W

R585

RK73HB1J274J CHIP

270K

1/16W

R586,587

RK73HB1J474J

CHIP

R 470K J 1/16W

R588

RK73HB1J000J CHIP

0.0

1/16W

R589,590

RK73HB1J473J

CHIP

R 47K J 1/16W

R591,592

RK73HB1J000J

CHIP

R 0.0 J 1/16W

R593

RK73HB1J102J CHIP

1.0K

1/16W

R594,595

RK73HB1J000J

CHIP

R 0.0 J 1/16W

R596

RK73HB1J154J CHIP

150K

1/16W

R597-601

RK73HB1J000J

CHIP

R 0.0 J 1/16W

R602

RK73HB1J274J CHIP

270K

1/16W

R603-608

RK73HB1J000J

CHIP

R 0.0 J 1/16W

R610-612

RK73HB1J104J

CHIP

R 100K J 1/16W

R614

RK73HB1J154J CHIP

150K

1/16W

R615

RK73HB1J104J CHIP

100K

1/16W

R616

RK73HB1J000J CHIP

0.0

1/16W

R617

RK73HB1J473J CHIP

47K

1/16W

R618

RK73HB1J103J CHIP

10K

1/16W

R619,620

RK73HB1J104J

CHIP

R 100K J 1/16W

R621

RK73HB1J124J CHIP

120K

1/16W

R622

RK73HB1J223J CHIP

22K

1/16W

R623,624

RK73HB1J000J

CHIP

R 0.0 J 1/16W

R625

RK73HB1J104J CHIP

100K

1/16W

R626

RK73HB1J183J CHIP

18K

1/16W

R627

RK73HB1J103J CHIP

10K

1/16W

R628

RK73HB1J183J CHIP

18K

1/16W

R629,630

RK73HB1J223J

CHIP

R 22K J 1/16W

R631

RK73HB1J000J CHIP

0.0

1/16W

R635,636

RK73HB1J471J

CHIP

R 470 J 1/16W

R637

RK73HB1J102J CHIP

1.0K

1/16W

R638

RK73HB1J273J CHIP

27K

1/16W

R640

RK73HB1J102J CHIP

1.0K

1/16W

R641

RK73HB1J562J CHIP

5.6K

1/16W

R642

RK73HB1J473J CHIP

47K

1/16W

R643,644

RK73HB1J000J

CHIP

R 0.0 J 1/16W

R645

RK73HB1J102J CHIP

1.0K

1/16W

R646

RK73HB1J103J CHIP

10K

1/16W

R647

RK73HB1J471J CHIP

470

1/16W

R648

RK73HB1J104J CHIP

100K

1/16W

R649

RK73HB1J102J CHIP

1.0K

1/16W

R650

RK73HB1J000J CHIP

0.0

1/16W

R651

RK73HB1J102J CHIP

1.0K

1/16W

R652

RK73HB1J000J CHIP

0.0

1/16W

R653,654

RK73HB1J103J

CHIP

R 10K J 1/16W

R655

RK73HB1J105J CHIP

1.0M

1/16W

R656,657

RK73HB1J683J

CHIP

R 68K J 1/16W

R658

RK73HB1J474J CHIP

470K

1/16W

R659

RK73HB1J473J CHIP

47K

1/16W

R660

RK73HB1J000J CHIP

0.0

1/16W

R661

RK73HB1J684J CHIP

680K

1/16W

R662

RK73HB1J000J CHIP

0.0

1/16W

Summary of Contents for TK-5210

Page 1: ...y Pack 101 KNB 54N Ni MH Battery Pack 101 KSC 32 Rapid Charger 101 KBP 6 Battery Case 101 SPECIFICATIONS BACK COVER CONTENTS Does not come with antenna Antenna is available as an option Main cabinet 4key A02 3877 11 Knob Selector K29 9323 03 Knob Volume K29 9322 03 Knob PTT K29 9328 02 Key top EMG K29 9319 03 Main cabinet DTMF A02 3879 11 Knob Selector K29 9323 03 Knob Volume K29 9322 03 Knob PTT ...

Page 2: ...6 10 or later for transceiver You can not use KPG 95D for this transceiver GENERAL Document Copyrights Copyright 2010 by Kenwood Corporation All rights re served No part of this manual may be reproduced translated distributed or transmitted in any form or by any means electronic mechanical photocopying recording or other wise for any purpose without the prior written permission of Kenwood Disclaim...

Page 3: ...No No Yes No LCD No Yes Yes Yes 4 key No Yes Yes Yes Type TK 5210G K TK 5210G K2 TK 5210G K3 TK 5210G K7 RF power 5W 5W 5W 5W Frequency range MHz TX RX 136 174 TX RX 136 174 TX RX 136 174 TX RX 136 174 License and frequency allocated by FCC Choose the type of transceiver Transceiver programming Are you using the optional antenna VGS 1 See page 11 Option NO NO YES YES KMC 25 KMC 41 Speaker micropho...

Page 4: ...nsceiver firmware version 1 K2 K3 and K7 models only 2 How to Enter Each Mode Mode Operation User mode Power ON Panel test mode 2 Press and hold the Side3 and PTT keys while turning the transceiver power ON and then release the PTT key first PC mode Received commands from PC Panel tuning mode 2 Press the Side3 key in Panel test mode Firmware programming mode Press and hold the Side3 and PTT keys w...

Page 5: ...s the KPG 36A to a USB port on a computer When using the KCT 53U install the supplied CD ROM with driver software in the computer The KCT 53U driver runs under Windows 2000 XP or Vista 32 bit 5 5 Programming software KPG 95DG description The KPG 95DG is the programming software for the transceiver supplied on a CD ROM This software runs un der Windows 98 ME Windows NT4 0 Windows 2000 XP or Vista 3...

Page 6: ...ing source The following describes how to enter the password 3 How to enter the password using the keypad K3 model only If the D key is pressed while CLONE LOCK is dis played the Read authorization password input screen INPUT PASSWORD is displayed If one of keys 0 to 9 is pressed while INPUT PASSWORD is displayed the pressed number is displayed on the LCD Each press of the key shifts the display i...

Page 7: ...t digit from the current password number Press and hold to delete all password numbers SET D key Determine the least digit of the password number 8 1 Enter to the self programming mode Press and hold the Side2 and PTT keys while turning the transceiver power ON and then release the PTT key first Ignoring whether the Read authorization password is set or not INPUT PASSWORD appears then release the ...

Page 8: ...e next item B Delete the least digit from the current number Press and hold to delete all numbers Unused C Unused TG List number down D Determine the least digit TG List number up Side2 Increment a number in the specified digit Unused Side3 Decrement a number in the specified digit Unused Keypad K3 model only Add a digit to the current number How to enter the A F is follows A Press 2 with PTT B Pr...

Page 9: ...nel type P25 TX frequency OFF Channel type ANALOG MIXED TX frequency OFF Channel type MIXED A TX frequency OFF Channel type ANALOG A Channel type ANALOG A TX frequency OFF Squelch type NAC 1 or TX frequency Other than OFF Channel type MIXED TX mode ANALOG Squelch type NAC 1 1 The squelch type can not be set using the self programming mode A Talkgroup ID List Amount 0 Channel type MIXED Channel typ...

Page 10: ...TH YEAR A A A A A Side2 and Side3 keys or C D and B keys Side2 and Side3 keys or C D and B keys Side2 and Side3 keys or C D and B keys Side2 and Side3 keys or C D and B keys Side2 and Side3 keys or C D and B keys Completion 11 Transceiver Information Mode K2 K3 and K7 models only Use this function to confirm the transceiver firmware version 1 Press and hold the Side1 and PTT keys while turning the...

Page 11: ...ve the OPTION PCB from the connector CN501 of the TX RX PCB CN501 OPTION PCB Fig 2 4 Attach two cushions to the VGS 1 as shown in the figure 3 Note Be sure not to cover the VGS 1 connector CN1 with the cushion 5 Insert the VGS 1 connector CN1 into the connector CN501 of the TX RX PCB Cushion G13 1995 04 20X30X1 0mm Cushion G13 1992 04 21X21X2 5mm VGS 1 CN501 VGS 1 CN1 Fig 3 6 Reinstall the cover u...

Page 12: ...chassis from the front case Note Lift the chassis from the front case slowly and carefully If the chassis is lifted suddenly the SP MIC FPC may be pulled and the connector may become damaged Handle the main packing with care It is likely to collect dust and dirt 4 Remove the SP MIC FPC from the CONTROL PCB con nector CN34 y B CN34 Chassis Battery pack release latch SP MIC FPC Front case Removing t...

Page 13: ...e top panel set the lever switch to the position circle painted in white 8 Each of the volume knob channel knob and antenna re ceptacle on the top panel has an O ring Take care not to lose them after removing the panel O ring Sheet Removing the TOP PCB X57 765 B 3 from the chassis 1 Remove the two screws 9 2 Lift the TOP PCB and remove the VOL CH FPC 0 and CONTROL TOP FPC 1 from the two connectors...

Page 14: ...e antenna receptacle into the coaxial connector CN101 of the TX RX PCB q and the coaxial cable of the ANT PCB into the coaxial connector CN102 of the TX RX PCB w 2 Grasp both sides of the lower part of the TX RX PCB tilt the TX RX PCB and install the chassis so that the PTT FPC e CONTROL TOP FPC r and universal connector FPC t are not caught y 3 Fix the TX RX PCB with the 14 screws CN102 CN101 B L...

Page 15: ... silicon oil in the upper left groove of the chassis q then fit the packing into the right groove of the chassis w Top packing Hardware fixture Note Verify that the chassis grooves and packing are free from dirt and dust To remove the packing from the chassis groove use a resin adjustment bar or other such device If the packing is pried with a sharp metallic tool such as tweezers the packing may b...

Page 16: ...f the packing are positioned on the lower side u B 5 Verify that the packing does not ride on the rib of the case Installing a new LCD ASSY to the holder K2 K3 and K7 models only 1 Remove the separation paper brown from the new sheet q w and attach the sheet to the surface of the holder e 2 Remove the protection sheets attached to both sides of the new LCD ASSY 3 Remove the separation paper white ...

Page 17: ... Bond 1401C to the tip of the lever knob shaft and the surface of the hexagon nut Top panel Inserted into the hole on the left side of the hardware fixture Apply grease to the base of the shaft of the lever knob B Volume Knob and Channel Knob Parts Replacement Since the volume knob consists of two components a knob q and a spacer w replace and reinstall these two parts at the same time Since the c...

Page 18: ... is used the GaAs IC IC202 The 1st mixer mixes the signal with the 1st local oscillator frequency from the VCO and converts it to the 1st IF 49 95MHz The sig nal then passes through monolithic crystal filter XF201 to remove unnecessary nearby frequency components The signal from the MCF is used as the 1st IF signal Fig 1 Frequency configuration ANT TX RX 136 174MHz 185 95 223 95MHz 136 174MHz PA A...

Page 19: ...l IC10 to be adjusted its level and a buffering AF amplifier IC506 Fi nally the AF signal into the audio power amplifier IC11 12 Fig 3 Wide Narrow P25 switching circuit Fig 4 Audio amplifier circuit The audio output can be provided to external speaker CN505 12pin 13pin or internal speaker CN34 1pin 2pin 3pin 4pin When INAMT signal is H AF signal loads CN34 When EXAMT signal is H AF signal loads CN...

Page 20: ...O in PLL section 4 2 Base Band Circuit The audio signal output from the base band circuit is con verted to digital data of a sampling frequency of 48kHz This digital data is sent to the DSP IC3 and voice sig nals of 300Hz or lower and frequencies of 3kHz or higher are cut off and an audio range 300Hz to 3kHz is extracted The audio signal is then pre emphasized in FM mode and synthesized with the s...

Page 21: ...ency signal matching is amplified by the drive amplifier Q103 and applied to the final amplifier Q105 The signal applied to the final amplifier is amplified by the final amplifier so that the antenna output is 5W 1W for Low Power 4 4 High Frequency Signal Switch Circuit From Antenna switch to ANT output The transmit signal output from the final amplifier Q105 passes through the antenna switch D106...

Page 22: ...quency As a result the VCO CV voltage does not change and is always stable at approx 2 0V The desired frequency is set for the PLL IC by the ASIC through the 3 line PCS_RF SDO0 SCK0 serial bus Whether the PLL IC is locked or not is monitored by the ASIC through the PLD signal line If the VCO is not the desired frequency unlock the PLD logic is low 5 5 Local Switch D101 D210 The connection destinat...

Page 23: ...ltage falls even more approx 5 8V a beep sounds and transmission stops Low battery warning Battery condition The red LED blinks during transmission The battery voltage is low but the transceiver is still usable The red LED blinks and the warning tone beeps while the PTT switch is pressed The battery voltage is low and the transceiver is not usable to make calls 6 7 Battery Type Detection The trans...

Page 24: ...nverter IC707 IC708 CE pin pin 4 becomes high and 3 6V power source turns ON The output from the 3 6V DC DC converter IC707 pro vides the power source for three regulators IC705 IC706 IC710 and 1 5V DC DC converter IC709 After these parts became ON Flash IC1 DSP IC3 SRAM IC4 ASIC IC10 start to operate After the ASIC starts up it begins control ling three regulators IC701 IC702 IC704 with the SBC a...

Page 25: ...DTMF 2TONE and MSK tone is adjusted by changing the output level of the IC108 and the resulting signal is rout ed to VCO and VCXO The RX DTMF tone is routed to the receive audio signal system and is output from the speaker 8 2 Decode QT DQT DTMF 2TONE MSK The audio signal is removed from the FM detection sig nal by ASIC IC10 and resulting signal is decoded by DSP IC3 9 Compander Circuit The term c...

Page 26: ...6 Diode Reverse current prevention D19 20 22 Varistor Surge absorption D23 26 Diode Reverse current prevention D27 Varistor Surge absorption TX RX unit X57 7650 10 A 4 Ref No Part Name Description IC101 IC Auto power control IC102 103 IC SPDT IC104 IC DC AMP for APC IC201 IC DC AMP for BPF IC202 IC DBM IC204 IC FM IC IC206 207 IC Multiplexer IC250 IC IF AMP IC301 IC DC AMP for VCO tune IC303 IC PL...

Page 27: ...703 FET 5MCS control switch Q704 FET 5MCS control switch Q705 FET DC DC 15V Q706 FET DC DC 3 6V Q707 708 FET DC switch Q709 FET 15V switch Ref No Part Name Description D101 Diode Local switch D105 Zener diode Voltage protection D106 109 Diode Antenna switch D110 111 Varistor Surge absorption D202 209 Variable capacitance diode Vari cap tune D210 Diode Local switch D303 304 Variable capacitance dio...

Page 28: ...et ppm C 0 80 150 220 330 470 750 s 4OLERANCE ORE THAN P Code C D G J K M X Z P No code 0 25 0 5 2 5 10 20 40 80 100 More than 10μF 10 50 20 20 0 Less than 4 7μF 10 75 s 6OLTAGE RATING 2nd word A B C D E F G H J K V 1st word 0 1 0 1 25 1 6 2 0 2 5 3 15 4 0 5 0 6 3 8 0 1 10 12 5 16 20 25 31 5 40 50 63 80 35 2 100 125 160 200 250 315 400 500 630 800 3 1000 1250 1600 2000 2500 2150 4000 5000 6300 800...

Page 29: ...0 05 PACKING ANT O RIG 56 2B 2D G53 1631 05 PACKING LEVER SW O RING 57 1B 1D G53 1633 04 PACKING SP 58 1B 1D 2A 2C G53 1634 14 PACKING MAIN MIC NC MIC 59 2A 2C G53 1637 04 PACKING MAIN 61 2B 2D G53 1638 04 PACKING TOP 62 3A 3C G53 1640 03 PACKING BATT 63 3A 3C G53 1649 05 PACKING TERMINAL O RING 64 3A 3C G53 1663 23 PACKING TERMINAL BLOCK 66 1F H12 3169 05 PACKING FIXTURE 67 3F H52 2179 12 ITEM CA...

Page 30: ...104K CHIP C 0 10UF K C86 CC73HCH1H101J CHIP C 100PF J C87 CK73HB1A104K CHIP C 0 10UF K C88 CK73HB1H102K CHIP C 1000PF K C90 CK73HB1A104K CHIP C 0 10UF K C91 CK73HB1H102K CHIP C 1000PF K C92 CK73HB1A104K CHIP C 0 10UF K C93 CK73HB0J105K CHIP C 1 0UF K C94 CK73HB0J474K CHIP C 0 47UF K C95 CK73HB1H102K CHIP C 1000PF K C96 CK73HB0J474K CHIP C 0 47UF K C97 100 CK73HB1H471K CHIP C 470PF K C101 CK73HB1A1...

Page 31: ...73HH1J223D CHIP R 22K D 1 16W R111 113 RK73HB1J104J CHIP R 100K J 1 16W R115 RK73HB1J473J CHIP R 47K J 1 16W R116 RK73HB1J104J CHIP R 100K J 1 16W R117 RK73HB1J105J CHIP R 1 0M J 1 16W R118 RK73HB1J274J CHIP R 270K J 1 16W R119 RK73HB1J000J CHIP R 0 0 J 1 16W R120 RK73HB1J274J CHIP R 270K J 1 16W R121 122 RK73HB1J102J CHIP R 1 0K J 1 16W R123 124 RK73HB1J474J CHIP R 470K J 1 16W R125 RK73HB1J470J ...

Page 32: ...P C 100PF J C124 CK73HB1H102K CHIP C 1000PF K C128 CK73HB1H102K CHIP C 1000PF K C130 CK73HB1H102K CHIP C 1000PF K C132 CK73HB1H102K CHIP C 1000PF K C133 CK73GB1E105K CHIP C 1 0UF K C134 CK73HB1E103K CHIP C 0 010UF K C135 CK73GB1H102K CHIP C 1000PF K C136 CK73HB1H102K CHIP C 1000PF K C137 CC73GCH1H330J CHIP C 33PF J C138 CK73GB0J475K CHIP C 4 7UF K C139 CC73GCH1H390J CHIP C 39PF J C140 CK73GB1H102K...

Page 33: ...HIP C 1000PF K C315 316 CC73HCH1H101J CHIP C 100PF J C318 CK73HB1E103K CHIP C 0 010UF K C320 CK73HB1A104K CHIP C 0 10UF K C323 CK73HB1H471K CHIP C 470PF K C325 CK73HB0J105K CHIP C 1 0UF K C329 CK73HB1H471K CHIP C 470PF K C330 C93 0787 05 CHIP C 0 1UF J C331 CK73HB1H102K CHIP C 1000PF K C333 CS77CA1V0R1M CHIP TNTL 0 1UF 35WV C334 CS77BA1E010M CHIP TNTL 1 0UF 25WV C335 CC73HCH1H101J CHIP C 100PF J C...

Page 34: ...B1E103K CHIP C 0 010UF K C603 CC73HCH1H101J CHIP C 100PF J C604 606 CK73HB0J105K CHIP C 1 0UF K C607 608 CC73HCH1H101J CHIP C 100PF J C609 CC73HCH1H150J CHIP C 15PF J C610 CC73HCH1H680J CHIP C 68PF J C611 613 CK73HB1A104K CHIP C 0 10UF K C614 CK73HB0J105K CHIP C 1 0UF K C615 CK73HB1A393K CHIP C 0 039UF K C616 CK73HB1E103K CHIP C 0 010UF K C617 CK73HB1A104K CHIP C 0 10UF K C618 CK73HB0J105K CHIP C ...

Page 35: ...IXED INDUCTOR 1 0UH L221 L41 1585 14 SMALL FIXED INDUCTOR 150NH L222 L41 1085 14 SMALL FIXED INDUCTOR 100NH L224 L41 2278 14 SMALL FIXED INDUCTOR 22NH L302 L92 0446 05 BEADS CORE L303 L41 4795 39 SMALL FIXED INDUCTOR 4 7UH L304 307 L40 1001 86 SMALL FIXED INDUCTOR 10UH L308 309 L40 2285 92 SMALL FIXED INDUCTOR 220NH L310 L92 0163 05 BEADS CORE L311 L40 2285 92 SMALL FIXED INDUCTOR 220NH L312 L41 3...

Page 36: ...239 RK73HB1J470J CHIP R 47 J 1 16W R240 RK73HB1J221J CHIP R 220 J 1 16W R241 RK73GB2A000J CHIP R 0 0 J 1 10W R242 RK73HB1J822J CHIP R 8 2K J 1 16W R243 RK73HB1J684J CHIP R 680K J 1 16W R244 RK73HB1J470J CHIP R 47 J 1 16W R247 RK73HB1J102J CHIP R 1 0K J 1 16W R249 RK73HB1J220J CHIP R 22 J 1 16W R252 RK73HB1J154J CHIP R 150K J 1 16W R255 RK73HB1J153J CHIP R 15K J 1 16W R256 RK73HB1J563J CHIP R 56K J...

Page 37: ... 1 16W R568 RK73HB1J102J CHIP R 1 0K J 1 16W R569 RK73HB1J103J CHIP R 10K J 1 16W R570 RK73HB1J224J CHIP R 220K J 1 16W R571 572 RK73HB1J334J CHIP R 330K J 1 16W R573 RK73HB1J105J CHIP R 1 0M J 1 16W R574 RK73HB1J104J CHIP R 100K J 1 16W R575 RK73HB1J473J CHIP R 47K J 1 16W R576 RK73HB1J103J CHIP R 10K J 1 16W R577 RK73HB1J472J CHIP R 4 7K J 1 16W R578 RK73HB1J473J CHIP R 47K J 1 16W R579 RK73HB1J...

Page 38: ...6 757 RK73HB1J000J CHIP R 0 0 J 1 16W R759 RK73HB1J000J CHIP R 0 0 J 1 16W R761 762 RK73HB1J474J CHIP R 470K J 1 16W R910 RK73HB1J474J CHIP R 470K J 1 16W R912 RK73HB1J103J CHIP R 10K J 1 16W R913 RK73HB1J682J CHIP R 6 8K J 1 16W R915 RK73HB1J564J CHIP R 560K J 1 16W R916 RK73HB1J473J CHIP R 47K J 1 16W S901 S64 0406 05 LEVER SWITCH S902 S70 0496 05 TACT SWITCH D101 RN142S DIODE D105 HZU5CLL ZENER...

Page 39: ...ISTOR Q209 EMD9 TRANSISTOR Q306 2SK879 F Y FET Q307 2SC4617 S TRANSISTOR Q308 SSM6L05FU F FET Q309 2SJ347F FET Q310 311 2SK508NV K52 FET Q312 314 2SC5108 Y F TRANSISTOR Q315 2SC4617 S TRANSISTOR Q316 SSM6L05FU F FET Q417 SSM3K15TE F FET Q502 2SC4617 S TRANSISTOR Q503 SSM3K15TE F FET Q504 2SC4738 GR F TRANSISTOR Q505 2SA1832 GR F TRANSISTOR Q506 2SJ243 A FET Q507 SSM3K15TE F FET Q508 2SJ347F FET Q5...

Page 40: ...09 2443 14 F N09 6574 05 G N14 0813 14 H N14 0814 14 J N14 0815 04 K N14 0817 14 M M2 x 4 N32 2004 48 N M2 x 5 N83 2005 48 O M2 x 6 N83 2006 43 Nx2 Nx2 Nx2 Nx2 N Nx3 N N N Nx2 Nx2 Nx2 N A Control PCB X53 702 Cx2 Cx2 Fx2 Fx2 B K M O O O Dx2 B G H J 700 701 TX RX PCB X57 A 4 Option PCB X57 C 4 Top PCB X57 B 4 E ANT PCB X57 D 4 XF201 Parts with the exploded numbers larger than 700 are not supplied If...

Page 41: ... 25 D N09 2442 15 E N09 2443 14 F N09 6574 05 G N14 0813 14 H N14 0814 14 J N14 0815 04 K N14 0817 14 M M2 x 4 N32 2004 48 N M2 x 5 N83 2005 48 O M2 x 6 N83 2006 43 Nx2 Nx2 Nx2 Nx2 N Nx3 N N N Nx2 Nx2 Nx2 N A Control PCB X53 702 Cx2 Cx2 Fx2 Fx2 B K M O O O Dx2 B G H J 700 701 TX RX PCB X57 A 4 Option PCB X57 C 4 Top PCB X57 B 4 E ANT PCB X57 D 4 XF201 Parts with the exploded numbers larger than 70...

Page 42: ...ead machine screw Belt clip N30 3008 60 x2 77 Belt clip J29 0730 05 A Dressed screw Cap N08 0531 14 38 Rubber sheet Cap G11 4340 04 10 Cap SP MIC B09 0682 13 67 Item carton case H52 2179 12 706 Pamphlet 19 Instruction manual ENG FRE B62 2155 00 705 704 Parts with the exploded numbers larger than 700 are not supplied ...

Page 43: ...broken The BGA parts are not broken The BGA parts are not broken Checking for an abnormal point 33M has an abnormal voltage ASIC Remove L16 to check the voltage of the 33M If the voltage becomes normal the ASIC is broken DSP Remove L9 to check the voltage of the 33M If the voltage becomes normal the DSP is broken 15M has an abnormal voltage ASIC Remove L17 to check the voltage of the 15M If the vo...

Page 44: ... confirmed When an abnormal value is confirmed When an abnormal value is confirmed When an abnormal value is confirmed or or When an error display appears on the LCD K2 K3 and K7 models only The LCD displays INIT ERROR1 An error occurs when the ASIC internal RAM reads or writes The ASIC may be broken The LCD displays INIT ERROR2 An error occurs when the DSP internal RAM reads or writes The DSP may...

Page 45: ...witched automatically by selecting test signaling When P25 mode is effective A is displayed on the LCD Key operation Key Function Display Selector Test frequency channel up down Channel No Concentric switch Channel spacing switching Position A Wide Position B Narrow Position C P25 Wide W Narrow N P25 A Lever switch RF output power switching K Low power High power Low power LO High power HI PTT Tra...

Page 46: ... 4 QT 151 4Hz QT 151 4Hz Analog 5 QT 210 7Hz QT 210 7Hz Analog 6 QT 254 1Hz QT 254 1Hz Analog 7 DQT 023N DQT 023N Analog 8 DQT 754I DQT 754I Analog 9 DTMF Code 159D DTMF Code 159D Analog 10 None DTMF Code 9 Analog 11 2 tone A 304 7Hz B 3106 0Hz 2 tone A 304 7Hz B 3106 0Hz Analog 12 Single Tone 979 9Hz Single Tone 979 9Hz Analog 13 None Single Tone 1000Hz Analog 14 None MSK PN9 Pattern Analog 15 MS...

Page 47: ...l adjustments and use the Concentric switch to switch between Wide Narrow P25 Position A Wide Position B Narrow Position C P25 LCD display in the panel tuning mode LO N NXT SET Balance 256 Adjustment value 1 256 Adjustment item W Wide N Narrow A P25 Key operation Key Function Selector Unused Concentric switch Channel spacing switching Position A Wide Position B Narrow Position C P25 Lever switch U...

Page 48: ...on FM Max Dev Wide Narrow 5 13 P25 High Deviation P25 Hi Dev P25 5 Symbol Rate Pattern 14 QT Fine Deviation QT Dev Wide Narrow 1 QT 151 4Hz 15 DQT Fine Deviation DQT Dev Wide Narrow 1 DQT 023N 16 DTMF Deviation DTMF Dev Wide Narrow 1 DTMF Code 9 17 Single Tone Deviation Tone Dev Wide Narrow 1 Single Tone 1000Hz 18 MSK Deviation MSK Dev Wide Narrow 1 MSK PN Pattern 19 VOX 1 VOX 1 1 20 VOX 10 VOX 10...

Page 49: ...eviation Wide Tone Dev Narrow Single Tone Deviation Narrow Tone Dev press and hold A A A Concentric SW A B Wide MSK Deviation Wide MSK Dev Narrow MSK Deviation Narrow MSK Dev A A Concentric SW A B press and hold A A Concentric SW A Concentric SW B Wide Squelch Tight Wide Squelch 9 Side 1 Concentric SW A B Narrow Squelch Tight Narrow Squelch 9 Side 1 press and hold A A A 3 reference level adjustmen...

Page 50: ... into the transceiver as a standard tone test pattern 6 Adjust the input signal level to achieve the standard bit error rate BER For example if the BER is 5 the display shows 050000 ADJUSTMENT C4FM P25 Deviation Adjustment 1 The transceiver adjusts the deviation between High De viation 1800Hz for the C4FM P25 2 The Symbol Rate Pattern is used when adjusting the High Deviation for the C4FM P25 Refe...

Page 51: ...y 5V to 10V approx 3A Useful if ammeter equipped The following parts are required for adjustment 1 Antenna connector adapter The antenna connector of this transceiver uses an SMA terminal Use an antenna connector adapter SMA f BNC f or SMA f N f for adjustment The adapter is not provided as an option so buy a commercially available one Note When the antenna connector adapter touches the knob draw ...

Page 52: ...as shown in the figure 3 Do not connect an instrument between red or black and GND Universal connector 1 SSW 3 SP 5 EMC 7 PTT 9 OPT 11 5M 13 RXD 2 SP 4 MSW 6 ME 8 PF 10 E 12 TXD 14 NC GND EXT ANT GND Panel tuning 11 GREEN 5M TUBE SCREW 8 YELLOW PF SW 2 RED RX AF OUTPUT 3 BLACK RX AF OUTPUT 10 BROWN GND 6 BROWN MIC GND 5 WHITE MIC INPUT 7 BLUE PTT SW GND ON RED 2 BLK 3 100μ 10V 100μ 10V 8Ω WHT 5 BR...

Page 53: ... cable Lever 2 Gently rise up the connector lever in the direction of the arrow with a flat head screwdriver or tweezers CN34 Note Gently push both sides of the connector lever when put in the flat cable Flat head screwdriver Flat cable Lever 3 Gently depress the connector lever in the direction of the arrow with a flat head screwdriver or tweezers CN902 CN903 Lever Flat cable Flat head screwdrive...

Page 54: ...e volume knob clockwise fully Press Apply button to store the adjustment value 4 Transmit Assist Voltage 1 Adj item TX As sist Adjust 2 Adj item L LC C CH H Adjust PTT ON Press B key to store the adjust ment value Manual Adjustment 1 Adj item Transmit Assist Voltage 2 Adj item Frequen cy Low Low Center High High PTT Press Trans mit button Press OK button to store the adjust ment value Power meter ...

Page 55: ...ge 2 01V 0 1V CV PC test mode Manual Adjustment When adjusting the assist voltage in PC tuning mode slide the bar to indicate VCO Lock Voltage within 2 0V 0 1V on Me ter window 5 Frequency Adjust ment 1 Panel test mode 1 CH Sig 1 1 Panel tuning mode 1 Adj item Frequen cy Adjust PTT ON Press B key to store the adjust ment value after adjustment 1 Adj item Frequen cy Adjustment PTT Press Trans mit b...

Page 56: ...tem Low Transmit Power 2 Adj item Frequen cy Low Low Center High High PTT Press Trans mit button Press OK button to store the adjust ment value 1 0W 0 2W 1 4A or less Item Condition Measurement Adjustment Specifications Remarks Panel tuning mode PC test mode Test equipment Unit Terminal Unit Parts Method 7 LCD Contrast 1 Adj item LCD Con trast Adjust Press B key to store the adjust ment value 1 Ad...

Page 57: ...nel ANT Panel Panel tuning mode C D PC test mode Write the value as followings 48 Reference value Adjust AG input to get a standard MOD 3 0kHz Mic sensitivity check 15mV 3 5mV 5 Max Deviation 2 Narrow Concentric SW B 1 Adj item N FM Max Dev Adjust Deviation meter LPF 15kHz HPF OFF 2 Adj item L LC C CH H PTT ON Adjust Press B key to store the adjust ment value 1 Adj item Max Deviation Narrow Deviat...

Page 58: ...ess OK button to store the adjust ment value Deviation meter Oscilloscope Panel ANT Panel Panel tuning mode C D PC test mode Write the value as followings 132 Reference value 0 75kHz 50Hz Narrow Concentric SW B 1 Adj item N QT Dev Adjust PTT ON Press B key to store the adjust ment value 1 Adj item QT Fine Deviation Narrow PTT Press Trans mit button Press OK button to store the adjust ment value Wr...

Page 59: ... value 1 Adj item Single Tone Deviation Wide Deviation meter LPF 15kHz HPF OFF PTT Press Trans mit button Press OK button to store the adjust ment value Deviation meter Oscilloscope Panel ANT Panel Panel tuning mode C D PC test mode Write the value as followings 135 Reference value 3 0kHz 50Hz Narrow Concentric SW B 1 Adj item N Tone Dev Adjust PTT ON Press B key to store the adjust ment value 1 A...

Page 60: ... Level writing 1 Adj item Battery Adjust PTT ON 1 Adj item Battery Warning Level PTT Press Trans mit button Power meter DVM Panel ANT BATT terminal Panel Panel tuning mode After pressing the PTT switch confirm that one predeter mined numeric in the range 1 to 256 appears and then press B key That numeric will be stored in memory PC test mode After pressing the PTT switch confirm that one predeter ...

Page 61: ...djust 2 Analog Deviation adjust Wide 3 MKS Deviation adjust Wide 1 Balance adjust 2 Analog Deviation adjust Narrow 3 MSK Deviation adjust Narrow P25 1 Balance adjust 2 P25 High Deviation adjust Receiver Section Item Condition Measurement Adjustment Specifications Remarks Panel tuning mode PC test mode Test equipment Unit Terminal Unit Parts Method 1 AF level setting Panel test mode 1 CH Sig 1 1 SS...

Page 62: ... get the highest peak points Furthermore change the adjustment values to get wave form as shown to the right REF 0 0 dBm CENTER 173 9 MHz RBW 300 kHz VBW 100 kHz SWP 50ms SPAN 100 0 MHz 10dB A_Write Norm B_Blank ATT 10dB CENTER 173 9 MHz 4 Adj item LC RX Front end Spectrum analyzer setting Center f 145 6MHz Press B to store the adjustment value after adjust ment 4 Adj item Frequen cy Low Spectrum ...

Page 63: ...st 2 Adj item L C H SSG output 12dB SINAD level 3dB MOD 1kHz 1 5kHz 1 Adj item RSSI Reference P25 2 Adj item Frequen cy Low Center High SSG output 12dB SINAD level 3dB MOD 1kHz 1 5kHz 5 Squelch Open Wide Concentric SW A 1 Adj item W Squelch 1 Adjust 2 Adj item L C H SSG output 12dB SINAD level 3dB MOD 1kHz 3kHz 1 Adj item Squelch Open Wide 2 Adj item Frequen cy Low Center High SSG output 12dB SINA...

Page 64: ... Narrow 2 Adj item Frequen cy Low Center High SSG output 12dB SINAD level 6dB MOD 1kHz 1 5kHz 7 RSSI 120dBm Wide Concentric SW A 1 Adj item W RSSI 120 Adjust 2 Adj item L C H SSG output 120dBm 0 22µV MOD 1kHz 3kHz 1 Adj item RSSI 120dBm Wide 2 Adj item Frequen cy Low Center High SSG output 120dBm 0 22µV MOD 1kHz 3kHz SSG AF VTVM Oscilloscope Panel ANT Universal connector Panel Panel tuning mode Af...

Page 65: ...ersal connector Panel Panel tuning mode After input signal from SSG press B key to store the adjustment value PC test mode After input signal from SSG press Apply button to store the adjust ment value Narrow Concentric SW B 1 Adj item N RSSI 70 Adjust 2 Adj item L C H SSG output 70dBm 70 7µV MOD 1kHz 1 5kHz 1 Adj item RSSI 70dBm Narrow 2 Adj item Frequen cy Low Center High SSG output 70dBm 70 7µV ...

Page 66: ...nal spaker 3 INT SP O BTL output for internal spaker 4 INT SP O BTL output for internal spaker 5 INT MIC I Internal MIC input 6 INT MIC Internal MIC GND Pin No Name I O Function CN35 1 NC No connection 2 L_MIC I Noise canceler MIC 3 MICE MIC GND 4 GND GND 5 CH_A I Rotary switch input 1 6 CH_B I Rotary switch input 2 7 CH_C I Rotary switch input 3 8 CH_D I Rotary switch input 4 9 31BU 3 1V 10 S31BU...

Page 67: ...or production 56 BCLKX2 for production 57 GND GND 58 BFSX2 for production 59 IFDET I IF input 60 GND GND Pin No Name I O Function 61 GND GND 62 GND GND 63 5TC O 5T output switch 64 5RC O 5R output switch 65 5UC I 5U Reg control input 66 SAVE O 5C Reg control output 67 S_DET I Battery select input 68 SBC O SB SW control output 69 BATT I Battery level 70 DSR I O DSR signal 71 5M 5 0V 72 33A 3 3V 73 ...

Page 68: ...INH 20 OPT2 21 TX0 22 RXEO 23 RXEI 24 TXI 25 C3 26 SB2 I Pin No Name I O Function CN502 for production 1 20 CN505 1 DSR I Data set ready 2 E GND 3 RXD I Serial data input 4 TXD O Serial data output 5 5M 5V 6 RTS1 I O Request to send AUX 7 REM I Programmable function key input 8 PTT I External PTT input 9 MICE External MIC GND 10 EMC I External MIC input 11 MSW CTS I EXT INT MIC switch input 12 SP ...

Page 69: ...ge output 40 EVCS I DAC CE 41 PLD O PLL lock detect output 42 PCS_RF I PLL enable input 43 DACRST I DAC reset Pin No Name I O Function 44 NC No connection 45 SDO0 I Serial bus clock 46 SCK0 I Serial bus data 47 BFSR2 O for production 48 HD7 O for production 49 INT3 I for production 50 BER_EN O for production 51 PSRPLL O for production 52 HD5 O for production 53 BCLKR2 O for production 54 BDR2 O fo...

Page 70: ...57 7650 10 B 4 Pin No Name I O Function CN902 1 36M 3 1V 2 S36M 3 1V 3 GND GND 4 VoL I Volume level input 5 33M 3 3V 6 CH_A I Rotary switch input 1 7 TGL2 I Concentric switch input 2 8 TGL1 I Concentric switch input 1 9 C GND 10 CH_B I Rotary switch input 2 11 CH_D I Rotary switch input 4 12 CH_C I Rotary switch input 3 CN903 1 GND GND 2 CH_A O Rotary switch output 1 3 CH_B O Rotary switch output ...

Page 71: ...nput Input voltage 0V 3 3V 9 OPT I O Aux I O port for EXT option Input L 0 66V H 2 65V Output L 0 6V lo 5mA H 4 0V lo 15uA 10 E GND 11 5M O 5V power supply output Output control is FPU programmable Max output current 140mA 12 TXD O Serial data output Baud rate 115200 bps max 13 RXD I Serial data input Baud rate 115200 bps max 14 NC Not used Option board unit X57 7650 10 C 4 Pin No Name I O Functio...

Page 72: ...4 0V io 10mA 9 DGND SCRAMBLER GND ANI board GND VGS 1 DGND 10 AGND SCRAMBLER GND ANI board GND VGS 1 AGND 11 AI VGS 1 I VGS 1 Audio input Zin 10kΩ 1Vp p max Input Voltage 0V 5 0V 12 AO VGS 1 O VGS 1 Audio output Zo 10kΩ load Z 25kΩ 13 AGND SCRAMBLER GND ANI board GND VGS 1 AGND 14 5A ANI board O 5V power supply 78mAmax VGS 1 5V power supply 78mAmax 15 STON ANI board I SIDE TONE INPUT 1kHz 5Vp p 16...

Page 73: ...GND 11 AI 12 AO 13 AGND SCRAMBLER GND ANI board GND 14 5A ANI board I 5V power supply 78mAmax 15 STON ANI board O SIDE TONE OUTPUT 1kHz 5Vp p 16 DI ANI ANI board O DATA SIGNAL OUTPUT Zin 22kΩ 1 1Vp p typ 17 TCONT ANI board O SPEAKER MUTE SIGNAL OUTPUT L Unmute L 0 8V H 4 2V 18 MAN DOWN ANI board I Man Down input L Active 19 INH ANI board O MIC MUTE SIGNAL OUTPUT L Mute 20 OPT2 SCRAMBLER I SCRAMBLE...

Page 74: ...N22 CN34 6 INT MIC INT MIC INT SP INT SP INT SP INT SP 1 R11 D A R12 R13 TK 5210 G PC BOARD CONTROL UNIT X53 4390 XX 10 K 11 K2 K7 12 K3 Component side view J79 0230 09 Ref No Address D2 8N D3 8O D4 8L D5 8K D6 9H D7 5H Ref No Address D8 7H D9 5N D10 5O D11 5L D12 5K ...

Page 75: ...14 D2 D3 D4 D5 D9 D10 D11 D12 D 3 6 9 2 5 8 0 1 4 7 C B A R6 R7 R8 R9 PC BOARD TK 5210 G CONTROL UNIT X53 4390 XX 10 K 11 K2 K7 12 K3 Component side view J79 0230 09 Component side Foil side Layer 1 Layer 2 Layer 3 Layer 4 Layer 5 Layer 6 Layer 7 Layer 8 ...

Page 76: ...25 C112 C115 IC6 3 4 1 5 R152 C118 C119 R156 R158 R159 R162 R164 TP1 R19 TP2 TP4 TP5 TP6 TP7 TP8 TP9 R170 R25 R26 R27 R29 Q6 3 4 1 6 C141 R33 R34 TP10 TP13 C161 R58 R66 R72 R95 R98 R99 C16 C17 IC12 4 4 5 1 8 5 1 8 IC15 C27 C40 TP1001 C87 C94 C96 R285 R120 R126 R127 R128 R130 R132 IC9 TP3 5 6 1 10 R20 C137 R32 TP11 C157 R195 R50 CN4 IC13 D25 Q1 B C E Q5 3 1 4 6 X1 CGND HD7 HD5 BDR2 BDX2 OINT TXD2 G...

Page 77: ...P1003 C72 C80 C88 C91 R292 R103 R105 R106 R107 R108 CN19 R111 CN23 CN24 R116 R117 D22 R121 R122 CN32 L5 CN37 L8 L9 CN43 CN44 CN45 CN47 L14 L15 L16 L17 L20 L21 IC5 2 3 1 4 R18 R172 C144 R36 C148 C149 R5 R188 R189 C150 C153 R190 C154 R45 TP12 R193 TP14 R197 R198 R199 R55 R56 R57 R59 R76 R77 R78 R81 R83 R84 R88 CN2 CN3 R92 R93 R96 4 5 1 8 R97 C12 C13 C14 R201 R202 R203 R204 IC11 C49 C66 CN31 R998 R99...

Page 78: ...niv SPuniv SPuniv UDET RTS0 PFKEY RXD0 RXD1 TXD0 PTT CTS0 RXD2 36MC OINT TXD2 GND GND 1 99 100 2 CN707 4 5 1 8 3 4 1 5 3 4 1 5 3 4 1 5 3 4 1 5 3 1 4 5 3 1 4 5M 5 3 4 1 6 3 3 4 1 5 4 1 6 3 1 4 5 3 4 1 5 4 5 1 8 3 3 4 1 5 4 1 6 4 3 3 4 1 5 5 1 1 5 6 6 4 1 3 6 4 1 3 6 4 1 3 10 11 15 16 20 C201 C203 R275 R282 R286 R287 Q308 Q309 Q315 IC201 Q705 Q706 C285 Q709 L313 C290 L702 L705 L323 IC250 R311 R315 R...

Page 79: ...4 C705 4 1 5 8 R361 C712 C717 C719 D101 C174 D313 C182 C183 C382 C384 C385 C386 R635 TP101 RF ANT R636 TP102 KMC SW TP103 ANT GND TP104 ANT GND TP106 RX BPF TP107 BPF GND C600 R265 R266 Q103 Q106 Q107 Q111 L103 L104 L106 L108 L110 L113 L114 L503 L504 L506 L121 L122 R107 R111 R113 R114 R117 R118 R119 R120 R122 R125 R128 R129 R131 R133 R135 CN505 R147 R149 C111 C113 C114 R152 R153 R157 C120 C122 C13...

Page 80: ...L211 L214 L216 L218 L219 C193 C195 C197 L220 L222 L224 R207 S 12 13 1 24 6 1 4 3 R212 R213 R214 R216 R217 R220 R221 R222 R224 R228 R229 R234 C206 C207 C212 C213 C221 C225 C228 C231 R272 C238 C243 C244 C246 D205 D206 D207 D208 D209 IC202 3 4 1 6 L116 L119 L126 R144 C145 C147 C150 C162 C163 D108 C168 L201 L202 L203 L204 L206 L207 C180 IC102 3 4 1 6 3 4 1 6 IC103 L210 L212 L213 C194 C196 R208 R209 R2...

Page 81: ... C334 C336 C340 C341 C345 C350 C356 C358 C359 D304 C366 C368 D308 D309 D310 C371 D311 C372 C375 C376 C378 R600 R604 R606 R608 C605 C606 R261 R269 R653 R654 R656 R657 R693 R694 R697 R699 R502 R505 R506 R507 R509 R515 R518 R519 R520 R522 R525 R526 R528 R529 R530 R531 R532 R533 R535 R538 C503 C504 C510 C511 C515 C518 R757 R574 R576 R592 D501 D511 D512 D518 D519 IC502 IC714 R602 R610 R615 R616 R618 R6...

Page 82: ...C CN38 NC D1 1 D0 CN1 TGL1 D3 KoPF CN34 GND 1 CH_B PF1 INT SP LCD GND 33M WR L_PTT PF3 LCDRST 33M TXLED WR 6 TGL2 D4 TGL0 GND 1 VoL POWER SW AF VOL 1 CH_B CH_D 33M 36M CH_A TOP PCB X57 765 B 4 CH_A CHANNEL SELECTOR TGL1 GND 17 BLED C 31BU TGL2 VoL GND CONCENT SW KIN TGL2 CH_D GND TGL0 ORG S36M TGL1 12 CH_C CN903 CH_B CH_C S31BUS TXLED 33M 1 CN902 NC MIC D7 NC NC NC NC NC NC V1 V2 V3 V4 LCDCNT NC ...

Page 83: ... 5M B B B B SCTAMI SPuniv SPuniv UDET PFKEY RXD1 PTT RXD2 OINT GND 1 TX RX PCB X57 765 A 4 99 100 CONCENTRIC SW 2 1 TCONT OPT5 DI ANI OPT5 SB2 TXO SB C3 DGND RXEI NC RXEO OPT4 CN501 TXD1 AGND AI TXI CN923 TCONT OPT1 OPT4 STON AGND TXI OPT2 1 NC 5A 1 INH DGND 26 NC TXD1 INH OPT3 RXEI 26 C3 Ao DI ANI OPT3 STON TXO RXD1 NC OPTION PCB X57 765 C 4 AGND AGND MANDOWN OPT2 MAN DOWN NC USEL 5A RXEO RXD1 OP...

Page 84: ... R212 R211 R210 R209 R208 R207 19 R206 AVR for BACKLIGHT LED D1 Q1 2 20 oE 15 16 17 B4 B3 B2 B1 18 12 13 14 B7 B6 B5 B8 2 L24 D7 1 A1 DIR C154 5V to 3 3V LEVEL CONVERTOR C143 6 D5 D4 D3 5 4 A5 A4 A3 D6 A2 3 IC19 D2 D1 D0 9 8 7 A8 A7 A6 GND CS4 IC19 C147 9 10 11 12 13 C146 18 14 15 16 17 C144 24 21 22 23 19 20 28 29 25 26 27 R204 GND 33M D7 GND NC 33M D1 D5 D4 D3 D6 D2 WR LCDRST A0 33M D0 BUS BUFFE...

Page 85: ...k 100k R51 BCLKR0 BFSX2 MCDICN BCLKX2 MCCSXCN N7 M7 N6 M6 L6 K6 N5 HINT BCLKX2 CVSS7 BFSX2 BFSX0 CVDD4 R62 100k R42 100 C34 0 1u L8 M8 N8 K7 L7 DVSS6 DVDD4 HRDY HD0 BDX0 C36 0 1u R61 100k R41 100 R60 100k R40 100 BCLKX0 HD0 X2_CLKIN C12 0 1u D10 D9 D10 C9 D10 D12 HD4 B9 A9 CN3 D12 D11 D11 D6 D7 C10 B10 D6 D7 D9 A10 D9 D8 D8 A13 A19 A20 CVSS9 A12 B11 DVDD5 A11 D0 D0 E11 D11 D12 D13 E10 B12 B13 C11 ...

Page 86: ...E READ DT15 B15 D16 DT11 C15 D15 DT13 DT12 32K D8 D7 D6 D9 D2 D5 D4 D3 E18 E17 F16 DT6 DT7 DT8 D17 DT9 D18 F18 F17 G16 DT3 DT4 DT5 DT2 PTT RESET 32K 33MAS for ADJUSTMENT FLDM CN22 for BOOT DGND CN43 PCS_Pot PCS_RF W_ N CV 0 R88 ADC4 SPCK1 SPCS01 SPCS11 SPCS02 SPCS10 SPCS12 SPI1 SPo1 U4 T4 V6 U7 T8 V7 T5 G3 U6 AD12_IREFF 31BU 33MDSP L7 22 R81 X2_CLKIN M17 IC8 C137 0 1u 0 01u 470k IC6 TC7SH08FU F IN...

Page 87: ...ST3 RSTo TEST0 BSCAN0 BSCAN1 for BOOT H17 E16 L17 N16 L15 RST P18 R17 G18 0 01u C161 ASSIST THP RSSI VADAC AFC C66 R295 22k 10u C68 C67 6800p 0 1u IFDET 100k 100k R105 3p C72 IFADCP IFADCN ADC2 SQDAC ADC0 DAC0 ADC3 FCDADC G1 IFR BooT C2 F1 F2 E1 G2 IFVR D2 E2 E3 D1 R113 ASIC IC10 NC29 NC30 T1 N4 NC22 NC26 NC25 NC24 NC23 NC28 NC27 T17 T16 R13 F15 C18 C16 D6 NC17 NC16 NC15 NC21 NC20 NC19 NC18 D4 B16...

Page 88: ... A1 A2 INT VDD 0 1u 100k R151 24 23 I2CCK I2CSDA 19 20 21 22 I O EXPANDER VSS 8 7 Io0 6 Io0 7 PCA9535BS 11 10 Io1 1 Io1 2 9 Io1 0 R159 100k 13 Io1 4 Io1 7 Io1 6 Io1 5 14 18 17 16 15 A0 Io1 3 LED_G LED_R 5AC R170 470k LED_G LED_R SSM6L05FU F Q11 R164 470k R158 470k Q10 SSM6L05FU F 470k R162 R156 DC SWITCH BLED TXLED CH_D Q10 11 Q7 SSM6N16FE F R144 100k 470k R154 470k PSW BINT Q8 SSM6N16FE F R143 10...

Page 89: ...3M TGL0 CH_C KIN BLED TXLED ORG VoL TGL2 TGL1 GND 46 R253 SDO0 R257 INT3 100 BER_EN 100 R233 PSRPLL HD5 SDO0 100 SCK0 100 HD7 BFSR2 R255 100 INT3 50 100 R258 R259 PSRPLL BER_EN HD5 49 51 52 100 100 R254 R256 SCK0 BFSR2 HD7 47 45 48 C155 1000p EVCS R249 100 PCS_RF PLD 100 R251 PCS_Pot DACRST 100 R245 APCSW VCOSW2 100 R247 CV 100 R250 100 R252 PLD DACRST PCS_RF PCS_Pot 42 43 41 44 R246 100 R248 CV V...

Page 90: ...ONESW C829 47p C846 47p C828 47p C827 47p C826 47p C825 47p C824 47p C837 47p MM W_ N BEEP VOX TONE VADAC AMT C839 47p C838 47p C832 47p C831 47p C830 47p MOD RSSI THP SCSW L710 C845 47p C844 47p C843 47p C842 47p C841 47p C840 47p MICmain MIC RXAF AF AFC I2CCK I2CSDA oUT NJM2130F3 ZB IC712 1 2 3 IN V IN 5 4 V 470k R910 33M TP11 33C TP1 TP3 DACRST 5RC TP6 33A TP9 TP12 15M 33M C763 100p C766 0 1u R...

Page 91: ... EXT VoUT FB VSS 7 3 6 R731 22k C751 470p R729 12k C748 180p Q709 SSM6L05FU F SSM5H01TU F Q705 XC9101D09AKR IC708 C758 1u C755 1u C753 1u C750 22p R730 330k R761 470k R762 470k 15V Y 4 7u C752 C761 4 7u C762 4 7u R726 C737 82p R722 330k 470k R723 120k C733 0 1u 33u10 C730 C754 4 7u XC6204B332M NC VOUT 4 5 CE VSS VIN 3 2 1 IC705 D704 1SS388F C732 1u C735 0 01u R720 47k L702 C740 1u B 33M VSS 3 2 1 ...

Page 92: ... C600 100p D515 1k R645 C581 470p PTT 1k R649 1SS416 D505 C585 100p R647 470 C583 6800p R636 470 470 R635 C570 470p UDET CPU TXDM Y RXDM Y 1 2 3 4 5 6 7 8 9 10 NC A1 A2 A3 A4 A5 A6 A7 A8 GND 20 19 18 17 16 15 14 13 12 11 VCC oE B1 B2 B3 B4 B5 B6 B7 B8 RXD2 TXD2 DSR RXD0 CTS0 I2CSDA I2CCK TC7MBD3245AFK IC501 R507 10k 100k R574 10k R576 R522 10 RXD1 TXD1 DSR_univ RXD0_univ CTS0_univ I2CSDA_5V I2CCK_...

Page 93: ...00 14 13 12 15 L302 47k R753 0 1u C305 1k R303 470p C329 0 1u C304 X301 VCXO C393 1000p R360 47 C331 1000p 5 20 ADF4111BCP7 IC303 19 18 17 16 VP RSET DVDD1 DVDD2 4 3 1 2 AGND2 RFINB RFINA AGND1 CPGND CP 6 10 R313 8 7 10 9 AVDD2 DGND2 DGND1 REFIN 1000p C397 AVDD1 LOOP FILTER 0 01u C318 560 100 1u TLV2381IDBV Q315 R306 R361 47k C312 C387 1u 2SC4617 S VDD IN 4 5 0 1u R311 47k C330 R316 10M L322 L321 ...

Page 94: ... 470p C243 0 1u C244 0 1u C245 0 R294 0 01u C246 C248 27p C250 L216 L217 560n 0 01u C253 0 01u C255 8p C260 470p C261 12p R237 C487 L218 680n L219 180n 2SK1215 E E Q204 L220 47 R239 0 01u C256 220 R240 TUNE1 5R Q202 J FP R213 10k C212 1000p R214 120 C213 1000p R216 C225 6p 5R 47k R201 0 01u C254 0 R241 8 2k R242 47p C259 47p C296 82p C264 68p C265 47p C295 22p C263 0 01u C262 47 R244 47 R238 680k ...

Page 95: ... EMD9 470k R153 1000p Q417 DTA144EEB R134 C132 1000p C130 oUT B VCC IN2 IN2 8 7 5 6 Q106 1M 180k R136 1000p 10k R133 D105 Q107 HZU5CLL 2 2k R137 4 7u C138 CN101 ANT THP APCSW B 5M 5T 5M 5R 33C RSSI 33CSW ASQDET PLD IFDET W_ N VREF 33C SWITCH APC SWITCH APC SWITCH APC 3 3V LEVEL FM IC MULTIPLEXER SQL AMP NOISE DETECT IF AMP SWITCH W N Q209 PROTECTION VOLTAGE PLD D501 IC204 5R ANT GND Y TP104 TP103 ...

Page 96: ...S3 LCDRST B SBC Q13 2SA1955A F Q14 SSM3K15TE F Q16 2SA1955A F Q15 SSM3K15TE F SCTAMI BINT 33M Q7 SSM6N16FE F Q12 EMD12 SBC 36MC D13 1SS388F D25 1SS301F PSW 33M Q8 SSM6N16FE F SB CN35 main FPC CN 9pin 10pin Volume SW 31BU B BLC Q1 2SB798 DL DK Q2 2SC4617 S D6 8 LCD BACK LIGHT D2 5 D9 12 LED BACK LIGHT I2CCK I2CSDA KEY PF1 3 KoPF KEYI0 4 KEYO0 3 AF block L_MIC CN40 100pin CN CN34 SP MIC CN Q3 2SB113...

Page 97: ...IC513 TC75W51FK F IC513 TC75W51FK F LPF IC512 TC75W51FK F IC512 TC75W51FK F LPF CN707 100pin CN502 20pin CN501 26pin CN505 univ SCSS BFSX2 BER_EN I2CCK_5V I2CSDA_5V OPT 1 8 11 26P_RD 26P_TD SCTXD TXD0 TXD0_univ RTS_univ RXD1 RTS0 VOX Q507 SSM3K15TE F Q508 2SJ347F MIC main CTS0_univ MM EXMIC TXO AO OPT6 SCSW TONE TONESW TXI AI MIC RXAF RXEI RXEO OPT9 AI VADAC BEEP STSW SCSW MOD DAC0 DAC5 IC500 TC75...

Page 98: ...02A IC708 XC9101D09AKR Q705 SSM5H01TU F IC709 XC9235A15CM1 IC710 XC6204B332M IC713 LM2682MMX Switched Capacitor Voltage Doubling Inverter IC714 LM73CIMKX 0 TEMP IC Battery terminal Q707 2SJ648 A Q708 SSM3K15TE F B SB Q703 SSM3K15TE F Q704 TPC6108 F SBC 5UC 5MCS 5M SBC 5TC 5RC Q700 SSM6L05FU F Q701 SSM6L05FU F 5T 5R 5C SAVE IC712 NJM2130F3 ZB LCDCNT 36MC 36MC 33C 33M 15M 33A 15V DAC6 ...

Page 99: ...Q105 RD07MVS1 T122 Q103 RD01MUS1 T113 Q102 2SC5455 A Q101 2SC5108 Y F IC104 TC75W51FK F APC DET Q417 SSM3K15TE F Q111 EMD9 Vg APC APCSW APCSW Q104 SSM3K15TE F IC101 TA75W01FUF Q106 DTA144EEB Q107 SSM3K15TE F APC 5T D101 210 RN142S Q314 2SC5108 Y F Q313 2SC5108 Y F Q312 2SC5108 Y F Q310 2SK508NV K52 RXVCO Q311 2SK508NV K52 TXVCO IC304 UPB1509GV Prescaler 1 2 X301 VCXO TX RX RXVCO TX VCO TX L2SF TCX...

Page 100: ...IC9 CF400 AF 1kHz RF Center Frequency x2 RF Center Frequency 184 551mVrms 163 104 74 6 1 7Vrms 1 7Vrms IC304 C427 External MIC Internal MIC ASIC DAC IC502 IC512 IC10 IC515 IC513 SCSW 15mVrms 15mVrms IC13 Q508 IC516 13 5mVrms 123mVrms 169 5mVrms 554mVrms 184mVrms VCO RF Center Freacency 1st IF 58 05MHz 2nd IF 450kHz IC207 2nd IF 450kHz LEVEL DIAGRAM To make measurements in the AF section connect th...

Page 101: ...ls 150kΩ 20kΩ 0 5 KNB 33L Li ion Battery Pack 7 4V 2000mAh External View Schematic Diagram S T S Discharging terminals Charging terminals 47kΩ 10kΩ 0 5 KNB 54N Ni MH Battery Pack 7 2V 2500mAh External View Schematic Diagram S T S Discharging terminals Charging terminals 150kΩ 20kΩ 0 5 KSC 32 Rapid Charger External View KBP 6 Battery Case External View ...

Page 102: ... Alkaline x 6 Batteries 8 hours 5 hours Operating Temperature Range 22 F to 140 F 30 C to 60 C Frequency Stability 22 F to 140 F 2 0 ppm Antenna Impedance 50Ω Dimensions W x H x D 2 28 x 6 10 x 1 80 in 58 x 155 x 45 7 mm with KNB 32N or KNB 54N battery Projections not included 2 28 x 6 10 x 1 54 in 58 x 155 x 39 2 mm with KNB 33L battery 2 36 x 6 10 x 1 84 in 60 x 155 x 46 7 mm with KBP 6 battery ...

Page 103: ...8 0 1 4 7 C B A R12 R13 R6 R7 R8 R9 TK 5210 G PC BOARD PC BOARD TK 5210 G CONTROL UNIT X53 4390 XX 10 K 11 K2 K7 12 K3 Component side view J79 0230 09 CONTROL UNIT X53 4390 XX 10 K 11 K2 K7 12 K3 Component side view J79 0230 09 Component side Foil side Layer 1 Layer 2 Layer 3 Layer 4 Layer 5 Layer 6 Layer 7 Layer 8 Ref No Address D2 8N D3 8O D4 8L D5 8K D6 9H D7 5H Ref No Address D8 7H D9 5N D10 5...

Page 104: ... C27 C40 TP1001 C87 C94 C96 R285 R120 R126 R127 R128 R130 R132 IC9 TP3 5 6 1 10 R20 C137 R32 TP11 C157 R195 R50 CN4 IC13 IC18 4 5 1 8 IC19 R215 C30 C38 C51 C54 TP101 TP102 C68 C69 TP1002 TP1003 C72 C80 C88 C91 R292 R103 R105 R106 R107 R108 CN19 R111 CN23 CN24 R116 R117 D22 D25 R121 R122 CN32 L5 CN37 L8 L9 CN43 CN44 CN45 CN47 L14 L15 L16 L17 L20 L21 IC5 2 3 1 4 R18 Q1 B C E R172 Q5 3 1 4 6 C144 R36...

Page 105: ...31 C201 C203 R275 R279 C242 R280 F701 R282 R286 R287 Q101 Q307 Q308 Q309 L101 Q315 IC201 Q705 C282 Q706 Q707 Q708 C285 Q709 L313 L124 C290 L702 L705 L323 L327 R102 R104 R105 R106 R108 R109 CF204 IC250 R311 R315 R316 R318 R319 R702 R703 R704 R705 R707 R708 R321 R709 R325 R328 C101 C102 C104 R334 C105 R335 C106 R336 TH102 C107 C108 R720 R724 R727 R340 R729 C309 R351 R353 R356 C704 C705 TP1 33C TP2 E...

Page 106: ...5 D206 D207 D208 D209 IC202 3 4 1 6 L116 L119 L126 R144 C145 C147 C150 C162 C163 D108 C168 L201 L202 L203 L204 L206 L207 C180 IC102 3 4 1 6 3 4 1 6 IC103 L210 L212 L213 C194 C196 R208 R209 R247 R259 C232 R276 C240 R289 R290 C257 C259 R295 C263 C264 C266 C267 C268 C270 C273 C274 C281 C292 C293 CF201 C715 Q205 Q209 L221 R252 R256 R258 R268 C237 C255 C260 C261 C275 C278 C279 C288 C289 C487 Q204 L217 ...

Page 107: ... VREF DC AMP 4 5 VSS SSM3K15TE F 0 1u C521 AO TXo C3 STSW 0 1u C527 0 01u 47k R593 R590 1k 0 1u C520 TONE TONESW STON AI RXEI BEEP RXEo C522 R550 1u 56k RXAF 2 4 3 R572 R558 C540 100k Q503 R913 4 7k R554 6 8k 330k 10k R560 0 01u R557 560k C533 0 01u R570 220k 330k R571 0 01u C539 8 1 R584 1k VCC CH0 CH1 A 6 5 7 CoMMoN GND VEE INH C543 5 A 47k R589 47k R575 IC508 TC7W53FK F SIDE TONE MUTE 0 01u C54...

Page 108: ...4 GND 1 CH_B PF1 INT SP LCD GND 33M WR L_PTT PF3 LCDRST 33M TXLED WR 6 TGL2 D4 TGL0 GND 100 1 VoL POWER SW AF VOL 1 CH_B CH_D 33M 36M CH_A TOP PCB X57 765 B 4 CH_A CHANNEL SELECTOR TGL1 GND 17 BLED C 31BU TGL2 VoL GND CONCENTRIC SW KIN TGL2 CH_D GND TGL0 ORG S36M TGL1 12 CH_C CN903 CH_B CH_C S31BUS TXLED 33M 1 CN902 NC MIC 2 1 D7 NC NC NC NC NC NC V1 V2 V3 V4 LCDCNT NC TCONT OPT5 DI ANI OPT5 SB2 T...

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Kenwood TK-5210, Service Manual

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