KEM TRICOR TCE80 -E Series Manual Download Page 39

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Installation

3.3 Ex

Installation

WARNING!

In hazardous locations all installations must only be carried out by qualified personnel!
Switch off all power supplies before installing or uninstalling the unit in hazardous locations!

3.3.1 Locating the Compact Version

The TCM***-**-****-E*** -Ex is explosion proof with EX d for the electronics and Ex i for the meter.

The inputs and outputs are not power limited and must not be used to drive intrinsically save circuits

WARNING!

Never open any cover of the electronics in hazardous locations with any supply or I/O circuits alive!

3.3.2 Locating the Remote Version with TCE80**-E-****-Ex

NOTE

For use in hazardous locations the TCM as well as the TCE must be Ex versions!

The TCM***-**-****-****-Ex is intrinsically safe when driven by the corresponding TCE80xx-Ex.

The TCE80**-E-****-Ex is explosion proof “EX d”. It contains the safety barriers for the TCM.

The inputs and outputs of the TCE are not power limited and must not be used to drive intrinsically save circuits

The TCE80**-E-****-Ex can be located inside and outside the hazardous area.

WARNING!

Never open any cover of the TCE80**-W-****-Ex in hazardous locations with any supply or I/O circuits
alive!

3.3.3 Locating the Remote Version with TCE80**-L-****-Ex

NOTE

For use in hazardous locations the TCM as well as the TCE must be Ex versions!

The TCM***-**-****-****-Ex is intrinsically safe when driven by the corresponding TCE80xx-Ex.

The TCE80**-L-****-Ex is not explosion proof and only provides the intrinsically safe connections to the TCM.

The inputs and outputs of the TCE are not power limited and must not be used to drive intrinsically save circuits

The TCE80**-L-****-Ex must be located outside the hazardous area.

3.3.4 Electrical

connections

Compact and Wall Mount Version

The supply terminals and the digital I/O terminals are rated for U

= 250V whereas the analog output and

interface terminals are rated for U

= 30V DC.

For making the required connections proceed as follows:

Prepare the cable and the TCE as described in chapter 3.2.

Connect the cable as described in chapter 3.2.2 ff. and in chapter 3.3.5 to 3.3.7.

Summary of Contents for TRICOR TCE80 -E Series

Page 1: ...Certified according to DIN ISO 9001 Manual TRICOR Coriolis Mass Flow Meter ...

Page 2: ...SW Version Main V2 0x Display V2 0x Manual Revision 2 1 ...

Page 3: ... 3 1 MECHANICAL 28 3 1 1 Installation Guidelines 28 3 1 2 Horizontal Installation 29 3 1 3 Vertical Installation 29 3 1 4 Installation in a Drop Line 30 3 1 5 Critical Installations 30 3 1 6 Mechanical Installation of the electronics remote versions 31 3 2 ELECTRICAL INSTALLATION 32 3 2 1 Connecting TCE and TCM 33 3 2 2 Electrical Installation of Wall Mount and Compact Version 33 3 2 3 Electrical ...

Page 4: ...E OPERATION 70 5 1 RS485 70 5 1 1 Electrical connection of RS 485 70 5 1 2 Ex installation of RS485 70 5 1 3 RS485 Interface Protocol 70 5 2 HART 71 5 2 1 Electrical connection for HART 71 5 2 2 Ex installation for HART 71 5 2 3 HART Interface Protocol 71 5 3 FOUNDATION FIELDBUS 72 5 3 1 Electrical connection of Foundation Fieldbus 72 5 3 2 Ex installation of Foundation Fieldbus 72 5 3 3 FF Interf...

Page 5: ...AL DATA 84 7 3 1 Technical Data TCM Transducer 84 7 3 2 Ex Data TCM Transducer 85 7 3 3 Technical Data TCE 8000 Transmitter 86 7 3 4 Ex Data TCE Transmitter 88 7 3 5 Dimensional Drawings mm 89 7 4 WEEE AND ROHS 95 7 5 LIST OF FIGURES 95 7 6 LIST OF TABLES 96 7 7 ADDRESSES 97 ...

Page 6: ...s Flow Meters are available as compact version with onsite display and as meter with remote display for wall or panel mount All versions are available as standard version as well as Ex certified for hazardous locations The meters provide the following features A graphic display Menu driven control with soft keys for easy operation also without manual 2 freely programmable 4 20 mA outputs 1 freely ...

Page 7: ...General Information 7 Fig 1 Compact version Fig 2 Separate versions wall mount left and panel mount right ...

Page 8: ...nt rating not higher than the current carrying capacity of the cable used is required Before installing the flow meter and transmitter the user is responsible to ensure that all wetted parts are compatible with the fluid or gas to be measured The user has to adhere to the instructions for installing electrical devices and corresponding instructions The devices described in this manual may only be ...

Page 9: ...orrect usage of the equipment If the notes are not observed a malfunction of the equipment is possible WARNING Warnings provide very important information for the correct usage of the equipment Not observing the warnings may lead to danger for the equipment and to danger for health and life of the user ...

Page 10: ...unction box L wide panel mounted housing separate cable required Ex code Options 4 digits X000 Interface S RS 485 only A Hart RS 485 B Foundation Fieldbus RS485 C HART Foundation Fieldbus RS485 D Foundation Fieldbus only E Hart Foundation Fieldbus Z not used 0X00 Power Supply B 24V DC 90 264V AC Housing S only D 24V DC M mains 90 264V AC 00X0 options S none 000X Cable length Housing E S 3m other l...

Page 11: ...ard 000X Flange to flange length contact KEM for code code Electronics terminal 4 digits X000 Electronics A junction box C On site electronics E Big on site electronics Ex CX00 Interface S RS 485 only A Hart RS 485 B Foundation Fieldbus and RS 485 C HART and Foundation Fieldbus and RS 485 D Foundation Fieldbus only E Hart and Foundation Fieldbus Z not used C0X0 Supply voltage D 24V DC M 90 264V AC...

Page 12: ...delay is measured and used to calculate the mass flow through the tubes By measuring the resonant frequency of the tubes the mass of the medium and given a constant volume inside the tubes the specific gravity of the medium can be calculated As both effects are temperature dependent the temperature is measured via a precise sensor for correcting the temperature effects of flow and density measurem...

Page 13: ...hat you have received the following items When you ordered a compact version TCMxxxx with mounted electronics User s manual When you ordered a remote version TCMxxxx without electronics TCE80xx Connecting cable with TCE80xx E just fixed to the TCE User s manual ...

Page 14: ...ed when an error occurs 4 Display 5 Pushbutton Info normal selects the error menu SETUP softkey 6 Pushbutton Display normal toggles the display SETUP softkey 7 Pushbutton Reset normal resets the batch counter SETUP softkey 8 Front cover 9 Set screw for front cover varying position 10 Screw for protective ground Wall mount version only not shown on the pictures Cable to the meter TCMnnnn length as ...

Page 15: ...settings 2 LED OK flashes green when there is no error 3 LED ERR flashes red when an error occurs 4 Display 5 Pushbutton Info normal selects the status menu SETUP softkey 6 Pushbutton Display normal toggles the display SETUP softkey 7 Pushbutton Reset normal resets the batch counter SETUP softkey For the rear view see chapter 2 3 1 2 3 4 5 6 7 ...

Page 16: ... settings 2 LED OK flashes green when there is no error 3 LED ERR flashes red when an error occurs 4 Display 5 Pushbutton Info normal selects the status menu SETUP softkey 6 Pushbutton Display normal toggles the display SETUP softkey 7 Pushbutton Reset normal resets the batch counter SETUP softkey For the rear view see chapter 2 3 1 2 3 4 5 6 7 ...

Page 17: ...cking screw for screw type terminals 2 Cable gland for cable to the TCE 3 Fluid output flange thread as ordered 4 Screw for protective ground TCM0325 through 3100 only 5 Fluid input flange thread as ordered 6 M6 mounting threads back side option TCM0300 through 3000 only 3 4 1 2 5 6 ...

Page 18: ...d housing Fig 8 Electrical terminals TCE80xx W and compact version 1 Terminal screw for protective ground 2 Switch for terminating resistor for the RS485 interface 3 Terminal block for interface RS485 and or FF 4 Terminal block power supply 5 Terminal block for I O signals 1 4 2 3 5 ...

Page 19: ...TL OUT Control output 7 CTL IN Control input 8 GND Ground for pins 5 through 7 20 COMMON Common for pins 21 and 22 21 RS485 RS485 negative line 22 RS485 RS485 positive line 31 FF Foundation fieldbus negative rail 32 FF Foundation fieldbus positive rail 24V DC Supply 50 24 VDC Positive supply voltage 24 VDC 51 24 VDC Supply ground 52 PE Protective Ground 100 240V AC Supply 90 L Life AC voltage 91 N...

Page 20: ...ew for protective ground 2 Blind cover for cable opening various numbers and positions 3 Cable gland various numbers and positions 4 Terminal block for digital I O signals UM 250V DC 5 Terminal block power supply UM 250V DC 6 Terminal block for Interface UM 30V DC 7 Terminal block for analog I O signals UM 30V DC 4 7 6 5 1 3 3 2 2 1 ...

Page 21: ...E 21 RS485 RS485 negative line 22 RS485 RS485 positive line With option FF 31 FF Foundation fieldbus negative rail 32 FF Foundation fieldbus positive rail Terminals with UM 250V DC 5 F out Frequency pulse output 6 CTL OUT Control output 7 CTL IN Control input 8 GND Ground for pins 5 through 7 24V DC Supply 50 24 VDC Positive supply voltage 24 VDC 51 24 VDC Supply ground 52 PE Protective Ground 100...

Page 22: ...he 120Ω terminal resistance for RS 485 2 Cage clamp terminals for interface RS 485 3 Cage clamp terminals for interface foundation field bus 4 Connector to the meter D Sub 9 female 5 Cage clamp terminals for power supply 6 Cage clamp terminals for digital I O signals 7 Cage clamp terminals for analog I O signals 7 6 5 4 3 2 1 ...

Page 23: ...output 6 CTL OUT Control output 7 CTL IN Control input 8 GND Ground for pins 5 through 7 20 COMMON Common for pins 21 and 22 21 RS485 RS485 negative line 22 RS485 RS485 positive line 30 COMMON Common for pins 31 and 32 31 FF Foundation fieldbus negative rail 32 FF Foundation fieldbus positive rail 50 24 VDC Positive supply voltage 24 VDC 51 24 VDC Supply ground 52 PE Protective Ground 90 L Life AC...

Page 24: ...e 120Ω terminal resistance for RS 485 2 Terminal blocks for interface UM 30V DC 3 Terminal blocks for analog I O signals UM 30V DC 4 Terminal block for power supply UM 250V DC 5 Terminal block for digital I O signals UM 250V DC 6 Sliding switch for activating the relay output Option 7 Terminal block for relay UM 250V DC 2 3 1 5 7 6 4 ...

Page 25: ...negative line 22 RS485 RS485 positive line 31 FF Foundation Fieldbus negative line 32 FF Foundation Fieldbus positive line Terminals with UM 250V DC 5 F out Frequency pulse output 6 STAT OUT Status output 7 CTL IN Control input 8 GND Ground for pins 5 through 7 40 REL NO Relay normally closed contact 41 REL COM Relay common 42 REL NC Relay normally open contact 50 24 VDC Positive supply voltage 24...

Page 26: ... 1 First Operation Make sure that all mechanical and electrical connections are made properly Switch on the power supply The LED OK will flash green After the power up sequence the display shows the preselected values ex factory normally flow and batch Switch on the flow The value indicated in the display should be positive In case of an error the LED ERR will flash red As soon as the unit has rea...

Page 27: ...the indicated number 2206 with the softkey up 6 to 2207 and confirm with P 4 Select the desired submenu with the softkeys and confirm with P 4 Every setting must be confirmed with P 4 for storing the setting or with E for exiting without storing For leaving the SETUP menu press E 7 in the main level 2 4 4 Using the magnet The Ex versions with the big blue Ex d housing come with a magnet for operat...

Page 28: ...ible hoses might be recommended Piston pumps and other pumps producing a strongly pulsating flow should be decoupled hydraulically via longer pipes flexible tubes or other measures Inhomogeneous media If a liquid might contain gas bubbles or solid particles care must be taken that the gas bubbles or the solid particles will not remain in the meter If a pure liquid or a liquid with possible gas bub...

Page 29: ...ration dampers might be recommended Fig 12 Recommended Horizontal Installation 3 1 3 Vertical Installation The diamond shaped TCM0325 through TCM3100 should not be mounted vertically at all All other meters can be mounted vertically This would be the recommended position if the medium might contain gas bubbles and solid particles It is recommended to mount the meter in an upstream position for avo...

Page 30: ...either during operation nor after closing the valve the meter will run empty Fig 14 Installation in a Drop Line 3 1 5 Critical Installations The meters must not be mounted at the highest point of the tubing if gas bubbles are to be expected A or at the lowest point if solid particles are to be expected B as in both cases also the right orientation might not help Also the meters must not be mounted...

Page 31: ...7 3 4 If the mounting point should be located behind the TCE80xx instead beside unscrew the 4 screws fixing the bracket to the housing fix the bracket to the wall and reaffix the housing to the bracket TCE80xx L TCE800 S The housing requires an opening in the panel of 92mm x 92mm TCE80xx S or138mm x 92mm TCE80xx L at a maximum panel thickness of 2mm Push the TCE80xx into the opening The springs wi...

Page 32: ...DC supply negative pole The AC supply terminals are electrically isolated from all inputs and outputs The ground potential GND is connected to protective ground via a 1kΩ For connecting the TCE shielded cables must be used The shield should be connected to the case If in bigger systems the shield must not present a DC connection for avoiding high ground loop currents make the ground connection of ...

Page 33: ...E A Ex the cable is not fixed to the TCE and must be connected separately Open the junction box of the TCE Feed the cable from the TCM into the cable gland of the TCE junction box Push the cable end sleeves into the terminals according to tab Tab 1 There is no tool required to connect the cables If cables without end sleeves are to be connected or if cables have to be removed open the terminal by ...

Page 34: ...3 Electrical Installation of Panel Mount Version Connect the TCM to the TCE see chapter 3 2 1 Prepare the cable for installation Separate the single conductors as required Strip the end and cover it with a cable end sleeve Connect a stranded wire to the shield Connect the shield to the PE terminal NOTE In bigger installations a separate PE connection with a high cross section 1 5mm is recommended ...

Page 35: ...mited to 5V 3 2 4 2 100 to 240V AC Mains Supply The AC version of the TCE requires a nominal power supply of 100 240V AC and operates over a range of 90 264V AC The power supply input of the TCE is protected by a 1A slow blow fuse As a protection against fire in case of a short in the supply cable the output of the power supply must be equipped with a fuse with a rating not higher than the current...

Page 36: ...rred to pin 51 91 Mains neutral 52 Protective ground The ground terminal 8 is not connected to terminal 91 3 2 4 3 DC and AC supply The TCE80xx S xBxx or TCE80xx L xBxx can be connected to a 24V DC and a mains supply simultaneously The unit will operate properly as long as one of the 2 supplies is present TCE8000 ...

Page 37: ...for digital I O pins The frequency and control outputs are active push pull outputs with an output resistance of 220Ω They can be loaded to the positive supply or to ground For a high output swing the load resistors Rload should not be lower than 1kΩ In case of a load resistor to ground the output voltages are Vhigh Vsupply Rload 220Ω Rload Vlow 1V In case of a load resistor to the positive supply...

Page 38: ...ween terminal 1 and 2 or 3 and 4 respectively is 8V The minimum load resistance is 0Ω the maximum is determined by the supply voltage At a given supply voltage the maximum load resistance can be calculated as Rload max Vsupply 8V 22mA For 24V minus 10 supply this gives a maximum value of 620Ω With a given load resistance the minimum supply voltage can be calculated as Vsupply min 8V Rload 22mA Fig...

Page 39: ... must not be used to drive intrinsically save circuits The TCE80 E Ex can be located inside and outside the hazardous area WARNING Never open any cover of the TCE80 W Ex in hazardous locations with any supply or I O circuits alive 3 3 3 Locating the Remote Version with TCE80 L Ex NOTE For use in hazardous locations the TCM as well as the TCE must be Ex versions The TCM Ex is intrinsically safe whe...

Page 40: ...x can be connected to a 24V DC and a mains supply simultaneously The unit will operate properly as long as one of the 2 supplies is present For the circuit diagrams and the general description refer to chapter 3 2 4 3 3 6 Digital Control Inputs and Outputs The digital I O terminals are designed for a rated voltage of 250V AC WARNING Applying 250AC to the digital I O terminals 5 6 7 8 will not affe...

Page 41: ...01 low power and TCE8011 high power are available SENSOR TYPE TCM28k This gives the sensor size At the time being Sensors from TCM0300 300kg h max to TCM65k 65 000kg h max are available SW MAIN Rev V2 00 This indicates the SW version of the main processor SW DISPLAY Rev V2 00 This indicates the SW version of the display processor READY If changes to the settings were made before the last power dow...

Page 42: ...essary settings can be made The control menu contains the 5 submenus ZERO OFFSET DISPLAY SETUP I O TEST and SERVICE For protecting the unit against unintentional changes by unauthorized personnel the menus ZERO OFFSET SETUP and I O TEST are protected by a user password and the menu SERVICE by a service password For the description of the control menu see chapter 4 5 4 1 1 Using the magnet In hazar...

Page 43: ... needs after a jump from x to 0 to go to x e x 2 72 A higher time constant means more stable reading but also a slower reaction to changing flows A rough relation between the time and the filtered flow value after a jump is Elapsed time Remaining error of the step 1 t 30 2 t 10 3 t 3 4 t 1 A linear filter as it is realized in the TCE8000 electronics just delays the flow reading and consequently th...

Page 44: ...deactivate the filter leading to noisy readings and noisy output signals For setting CUTOFF refer to chapter 4 5 6 4 4 2 6 Interaction of the parameters As each of the 3 parameters affects the calculation of the flow in a different way a bad combination of different parameters can lead to systematical errors FLOW FILTER and CUTOFF If the filter constant is set to a high value the calculated flow i...

Page 45: ...ling flow a systematic positive error is to be expected If the rising is slow and the falling fast the error will be negative WARNING If step response is used e g for good reaction to fast changing flow checking the accuracy for the given application is strongly recommended ...

Page 46: ...atching in local operation the TCE provides the possibility to reset the batch value by pressing the pushbutton Reset For protecting the unit against unintentional resetting of the batch value this function can be disabled Ex work the function is disabled For changing the setting refer to chapter 4 5 6 5 4 3 4 Error Menu For easy debugging in case of a malfunction of the system the TCE provides an...

Page 47: ...ollows Operate the unit for a while under normal operating conditions for making sure that the actual temperature of the unit equals the normal operating temperature Switch off the flow For best results use a valve in front and one behind the TCM If the valves are not close to the TCM and or only one valve is used wait long enough for being sure that there is no more flow through the TCM NOTE If t...

Page 48: ... Performs the indicated function Display Performs the indicated function Info Performs the indicated function In most cases exits the current menu point without altering the original value 4 5 2 Submenus in the Main Menu In the Main Menu the following submenus are addressable ZERO OFFSET Performing the automatic offset procedure This submenu is password protected DISPLAY Presetting the display Cha...

Page 49: ...ith P If a wrong code is entered the display shows ERROR for about 2s and then asks for a new input When the correct code is entered the display shows START OFFSET PROCEDURE SLOW FAST EXIT Press SLOW or FAST The display shows MAKE ZERO 10µs OLD ZERO 0 000µs NEW ZERO µs The time counter counts down to zero The display shows END OF ZERO POINT OLD ZERO 0 000µs NEW ZERO 0 123µs EXIT Press EXIT to retu...

Page 50: ... TEMP DISP Setting the temperature units DISP MODE Setting the content of the 2 display views the mode static or alternating and the backlight 4 5 4 1 FLOW DISPLAY menu In the submenu FLOW DISPLAY the flow dimensions the flow decimal point and the flow filter for the display can be set DISPLAY MENU FLOW DISPLAY UP DOWN EXIT P SET FLOW DISPLAY FLOW UNITS UP DOWN EXIT Use the keys UP and DOWN to sel...

Page 51: ...s Unit Description G gram KG kilogram LB pound OZ dry ounce T metric ton ST stone Volume Unit Description CC cubic centimeter L liter m3 cubic meter UGAL US gallon LOZ fluid ounce EGAL English gallon BBL English barrel Use the keys UP and DOWN to select the engineering unit and confirm with P or skip with EXIT FLOW DP SET FLOW DISPLAY FLOW DP UP DOWN EXIT P SELECT FLOW DP 000 0 G S LEFT EXIT Use t...

Page 52: ...sired submenu and confirm with P or skip with EXIT The following submenus are available TOTAL UNITS Setting the total units TOTAL DP Setting the total decimal point TOTAL UNITS SET TOTAL DISPLAY TOTAL UNITS UP DOWN EXIT P SELECT TOTAL UNITS KILO UP DOWN EXIT Depending on the selected meter mode mass flow meter or volume flow meter only mass or volume units can be selected The meter mode can only b...

Page 53: ...Description G CC gram per cubic centimeter g L gram per liter KG L kilogram per liter LB FT3 pound per cubic feet LB GAL pound per US gallon KG M3 kilogram per cubic meter BRIX Brix Use the keys UP and DOWN to select the engineering unit and confirm with P or skip with EXIT 4 5 4 4 TEMP DISP menu In the submenu TEMP DISP the temperature engineering unit can be set DISPLAY MENU TEMP DISP UP DOWN EX...

Page 54: ...MODE Setting fixed or alternating display DISPLAY 1 SET DISPLAY MODE DISPLAY 1 UP DOWN EXIT P SET DISPLAY 1 MODE DUAL LINE UP DOWN EXIT Use the keys UP and DOWN to select dual line or single line and confirm with P or skip with EXIT The display shows SELECT LINE1 VALUE RATE UP DOWN EXIT The following values can be selected Unit Description RATE Actual flow BATCH Batch count DENS Density TEMP Tempe...

Page 55: ...OWN EXIT Use the keys UP and DOWN to switch on or off the backlight and confirm with P or skip with EXIT TIME MODE SET DISPLAY MODE TIME MODE UP DOWN EXIT P SET TIME MODE FIXED UP DOWN EXIT In the fixed mode the display shows constantly the defined display view 1 or 2 With the pushbutton Display it is possible to switch over between display view 1 or 2 In the alternate mode the display switches ov...

Page 56: ...W FILTER Setting the filter time constant CUT OFF Setting the cutoff value STEP RESP Adjusting the settings for fast changing flow RESET KEY Enable disable the key Reset FLOW DIREC Setting up the unit for reverse flow K FACTOR Fine scaling the meter FAULT TIME Setting the error response time LANGUAGE Selecting the display language IN OUTPUTS FREQ OUT Configuring the frequency output CTRL OUT Confi...

Page 57: ...ODE UP DOWN EXIT P SELECT METER MODE MASS METER UP DOWN EXIT Use the keys UP and DOWN to select the desired submenu and confirm with P or skip with E If the mode is changed the display shows WARNING YES NO Then the following message scrolls through the display WARNING CHANGING THE METER MODE WILL RESET ALL UNITS AND THE TOTAL COUNTER DO YOU WANT TO PROCEED Confirm with YES or skip with NO The disp...

Page 58: ... 6 4 RESP STEP menu In the submenu RESP STEP the reaction to fast changing flows can be set If the difference between the measured flow and the filtered flow is smaller than the step response value the flow filter remains active If the difference is higher than step response the filter is cleared and filled with the new value The recommended value for constant or slowly changing flow is 99 the def...

Page 59: ...in that way that the normal flow is against the direction of the arrow the sign of the flow can be inverted by setting flow direction to reverse PARAMETER MENU FLOW DIREC UP DOWN EXIT P FLOW DIRECTION FORWARD UP DOWN EXIT Use the keys UP and DOWN to select the positive flow direction and confirm with P or skip with E The display returns to the setup menu 4 5 6 7 K FACTOR menu In the submenu K FACT...

Page 60: ... the keys LEFT and UP to select the desired value and confirm with P or skip with E The display returns to the setup menu 4 5 6 9 LANGUAGE menu In the submenu LANGUAGE the language used in the display can be selected At the time being English and Russian can be selected If Russian is selected only the main menu is in Russian language the control menu remains in English PARAMETER MENU LANGUAGE UP D...

Page 61: ...ll not be counted twice if in between a flow backwards occur The maximum output frequency which can be generated in this mode is about 50Hz IN OUTPUTS MENU FREQ OUT UP DOWN EXIT P FREQ OUT MENU FREQUENCY UP DOWN EXIT Use the keys UP and DOWN to select the desired mode and confirm with P or skip with E FREQUENCY FREQ OUT MENU FREQUENCY UP DOWN EXIT P FULL SCALE FLOW 8000 0G S RIGHT UP EXIT Use the ...

Page 62: ...et batch FAULT In case of an error the control output goes high For setting the on and off delay time refer to chapter 4 5 6 8 FLOW DIREC The control output is low if a positive flow is measured and high if a negative flow is measured IN OUTPUTS MENU CTRL OUT UP DOWN EXIT P CTRL OUT MENU BATCH UP DOWN EXIT Use the keys UP and DOWN to select the desired mode and confirm with P or skip with E If FAU...

Page 63: ... 30 C or to show negative values as well e g flow from 10kg min to 20kg min IN OUTPUTS MENU ANALOG OUT UP DOWN EXIT P ANALOGQ OUT MENU CURRENT 1 UP DOWN EXIT Use the keys UP and DOWN to select the desired output channel and confirm with P or skip with E The display shows SELECT OUTPUT MODE FLOW UP DOWN EXIT Use the keys UP and DOWN to select the desired output value and confirm with P or skip with...

Page 64: ...rm with P or skip with E If EXT ZERO is selected and one of the outputs is set to batch output the display shows CHANGE FREQ OUT MODE TO SELECT THIS OK Confirm with OK and configure the output correspondingly if required 4 5 7 5 INTERFACE menu In the submenu INTERFACE the interface can be configured Depending on the configuration one or more of the following interfaces can be selected RS485 HART F...

Page 65: ... E 4 5 8 1 SAVE DATA menu In the submenu SAVE DATA the current settings can be stored in the backup memory At each power on the TCE8000 compares the content of the setup memory and the backup memory If the data in those 2 memories are different the TCE8000 gives out a warning For avoiding that warning it is recommended to make a backup as soon as the new settings are proven to be okay DATA CONFIG ...

Page 66: ... DATA UP DOWN EXIT P RECALL BACKUP DATA START EXIT Start the recall process with START or skip with EXIT If START is pressed the display shows for some seconds MEMORY ACCESS After that for about 2 seconds READY The display returns to the DATA CONFIG menu 4 5 9 SETUP RESET TOTAL menu In the submenu SETUP RESET TOTAL the total counter can be reset to zero SETUP MENU RESET TOTAL UP DOWN EXIT P WARNIN...

Page 67: ...able frequency can be applied to the output CTRL OUT The output level can be set ANALOG OUT A freely settable current can be applied to the outputs CTRL IN The current level at the input is indicated When the I O TEST menu is left all outputs return to normal operation 4 5 10 1 FREQ OUT menu In the submenu FREQ OUT a freely settable frequency between 1Hz and 9999Hz can be applied to the output I O...

Page 68: ... EXIT P ANALOG OUT TEST OUTPUT 1 UP DOWN EXIT Use the keys UP and DOWN to select the desired output and confirm with P or skip with E The display shows ENTER CURRENT 1 00 0 mA RIGHT UP EXIT Use the keys RIGHT and UP to select the desired value and confirm with P or skip with EXIT If P was pressed the current is applied to the output and the display shows ENTER NEW VALUE YES EXIT Press YES to enter...

Page 69: ...Manual Operation 69 4 5 11 SERVICE Menu The SERVICE menu is used to calibrate the meter and to recall the original factory settings For a description of the menu refer to chapter 6 4 ...

Page 70: ...al 52 with the Ex versions NOTE The operating range of the data terminals 21 and 22 is 7V to 12V referred to the reference pin 20 Voltages outside that range could damage the TCE8000 5 1 2 Ex installation of RS485 The RS 485 terminals are designed for an operating voltage of 7V to 12V and a rated voltage of 30V AC For connecting the interface refer to chapter 5 1 1 and 3 3 WARNING Applying more th...

Page 71: ...o the manual of your HART communicator for the proper connection 5 2 2 Ex installation for HART Refer to chapter 3 3 7 WARNING Applying more than 30V DC to the analog output terminals will damage the TCE and destroy the protection of the TCM WARNING If more than 30V have been applied to any of the analog output terminals the unit must be returned to KEM for repair as the safety barrier might be de...

Page 72: ...of Foundation Fieldbus The FF terminals are designed for a rated voltage of 30V AC For connecting the interface refer to chapter 5 3 1 and 3 3 WARNING Applying more than 30V DC respect to PE to any of the FF terminals will damage the TCE and destroy the protection of the TCM WARNING If more than 30V have been applied to any of the FF terminals the unit must be returned to KEM for repair as the saf...

Page 73: ...splay no LED lighting All cables properly connected Connect the missing cables Power supply switched on Switch on the power supply Display positioned properly compact and wall mount only Remove the display and reset it properly Internal fuse of the TCE blown For checking and changing the fuses refer to chapter 6 3 Output frequency too high or unstable Most probably EMC problems Shield and ground p...

Page 74: ...e TCE80 S Switch off the power supply Remove the 4 screws in the back panel and pull out the back panel carefully Below the ribbon cable connector you find the following fuse in the fuse holder Littelfuse NANO 2 375mA slow blow ordering code 0452 375 NOTE For your own safety replace the fuse only by the same type and rating Replace the fuse and reclose the unit 6 3 3 Changing the fuses with the Ex...

Page 75: ...cated number with LEFT and UP to 2208 and confirm with P If a wrong code is entered the display shows ERROR for about 2s and then asks for a new input When the correct code is entered the display shows SERVICE MENU CALIBRATION UP DOWN EXIT Press P The display shows CALIBRATION MENU METER VAR UP DOWN EXIT The following submenus are available TEMP CALIB Calibrating the temperature measurement AIR CA...

Page 76: ... empty tubes filled with air In the automatic mode the unit performs an automatic calibration assuming that the tubes are filled with normal air In the manual mode the three parameters temperature tube frequency and reference density can be altered individually This is necessary if the air calibration is performed with a gas with a density different than air In that case make first the automatic c...

Page 77: ...UAL UP DOWN EXIT P ENTER AIR TEMP 23 0 C RIGHT UP EXIT Use the keys RIGHT and UP to set the reference temperature and confirm with P or skip with EXIT The display shows ENTER AIR FREQ 141 52 Hz RIGHT UP EXIT This value must only be entered if you have the data from a calibration sheet of the KCM Skip with EXIT The display shows ENTER AIR DENSITY 1 407 G L RIGHT UP EXIT Use the keys RIGHT and UP to...

Page 78: ... calibration and then override in the manual calibration the density value by the density of the medium used for calibration Before starting an automatic calibration make sure that the TCM is completely filled with the test medium Any pollution air bubbles solid particles or rests of other liquids will spoil the calibration CALIBRATION MENU WATER CALIB UP DOWN EXIT P WATER CALIBRATION MENU AUTOMAT...

Page 79: ...ence density and confirm with P or skip with EXIT The display returns to the WATER CALIBRATION menu 6 4 4 Flow Calibration NOTE Make sure that the temperature reading is calibrated before starting the flow calibration The flow can be calibrated by comparing the flow or batch reading of the TCE8000 with the reading of a more precise and calibrated reference meter CALIBRATION MENU METER VAR UP DOWN ...

Page 80: ... 3 seconds The display shows MAIN MENU ZERO OFFSET UP DOWN EXIT Use the key UP or DOWN to select MAIN MENU SERVICE UP DOWN EXIT Press P The display shows ENTER CODE 2206 LEFT UP EXIT Change the indicated number with LEFT and UP to 2208 and confirm with P If a wrong code is entered the display shows ERROR for about 2s and then asks for a new input When the correct code is entered the display shows ...

Page 81: ...intenance 81 Start the recall process with START or skip with EXIT If START is pressed the display shows for some seconds MEMORY ACCESS After that for about 2 seconds READY The display returns to the RECALL FACT menu ...

Page 82: ...ance criterion B IEC 61000 4 3 2008 Radiated RF Electromagnetic Field Immunity Performance criterion B IEC 61000 4 4 A1 2009 Electrical Fast Transient Burst Immunity Performance criterion B IEC 61000 4 5 20072 Power Line Surge Immunity Performance criterion B IEC 61000 4 6 2009 Conducted RF Immunity Performance criterion B IEC 61000 4 11 20052 Voltage Dips and Interruptions Immunity Performance cr...

Page 83: ...g and test equipment Canadian Certification CAN CSA C22 2 no 61010 1 4 2008 Safety requirements for electrical equipment for measurement control and laboratory use Additional Compliance IEC61010 1 2002 Safety requirements for electrical equipment for measurement control and laboratory use Equipment Type Test and measuring Safety Class Class 1 as defined in IEC 61010 1 Annex H grounded product ATEX...

Page 84: ...nnections female thread 1 2 adaptors for flanges diary and tri clamp flanges EN1092 ANSI B16 5 DIN2512 Max pressure 200 bar 350 bar 100 bar Max pressure Option 350 bar Pressure Drop at max flow H20 see diagram Operating Density range 500 2500 kg m Process temperature 20 100 C standard 100 150 C upon request Ambient temperature 20 70 C Storage temperature 40 100 C El connections remote screw type t...

Page 85: ...0 Pmax W 0 5 0 75 1 4 Ri Ohm 55 116 116 L mH 2 77 1 85 7 0 C nF 1 1 1 Sensor coil Vmax V 35 35 35 Imax mA 100 100 100 Pmax W 0 5 0 75 0 75 Ri Ohm 55 116 116 L mH 2 77 1 85 1 85 C nF 1 1 1 Pt1000 Vmax V 12 Imax mA 60 Pmax W 0 2 Ri Ohm 900 L mH 0 1 C nF 1 Temperature Medium temp standard 70 C T4 100 C T3 Medium temp high temp 70 C T4 135 C T3 150 C T2 ...

Page 86: ... W Exd housing Dimensions see drawing Connections internal cage clamp terminals via cable gland Material aluminum diecast Protection class IP 65 Weight approx 2 kg Temperature operating 20 up to 70 C storage and transport 40 up to 80 C Panel mounted housing Dimensions 96 x 144 x 100mm h w d Connections rear cage clamp terminals Material Noryl Protection class front IP 60 rear IP 30 Weight approx 5...

Page 87: ...e job total density or temperature Pulse Output Frequency range 0 5 10 000 Hz Output signal active push pull output of flow rate and or cycle output Digital I O Status output type push pull Low high level 1V 23V 24Vsupply 10kΩ load Allowed load current 20mA max Output signal Programmable Control input type Active high Threshold voltage 6 5V Input current 0 1mA 6 5V 0 2mA 24V Vin Input signal Progr...

Page 88: ...1 TCE8011 TCE8021 Driver coil hot side Vmax V 7 14 14 Imax mA 100 100 100 Pmax W 0 42 1 12 1 12 Driver coil cold side Vmax V 1 Imax mA 100 Pmax W 0 1 Sensor coil Vmax V 1 8 Imax mA 23 Pmax W 0 08 Pt1000 driver Vmax V 5 Imax mA 58 Pmax W 0 25 0 028W R Pt1000 900 Ohm ...

Page 89: ...Listings 89 7 3 5 Dimensional Drawings mm Compact versions Fig 20 Dimensions TCM0325 C through TCM3100 C Fig 21 Dimensions TCM0325 E through TCM3100 E ...

Page 90: ...Listings 90 Fig 22 Dimensions TCM5500 C through TCM65k C Fig 23 Dimensions TCM5500 E through TCM65k E ...

Page 91: ... TCM1550 350 258 18 280 140 G TCM3100 350 258 18 280 140 G Type A B C H L G TCM5500 197 61 204 260 460 TCM7900 197 61 204 260 460 TCM28k 218 80 253 315 625 TCM65k 360 151 387 480 830 See order code or ask KEM Electronics Dimensions Type D M N P R Housing C 110 205 118 188 218 Housing E 130 240 111 217 243 ...

Page 92: ...Listings 92 Remote meter Fig 24 Dimensions TCM A Remote wall mounted electronics Fig 25 Dimensions TCE8000 W ...

Page 93: ...Listings 93 Fig 26 Dimensions TCE8000 E except A Fig 27 Dimensions TCE8000 E A ...

Page 94: ...ions TCE8000 S The required cutout for the panel is 92mm 0 8 0mm x 92mm 0 8 0mm The maximum thickness of the panel is 2mm Fig 29 Dimensions TCE8000 L The required cutout for the panel is 138mm 1 0 0mm x 92mm 0 8 0mm The maximum thickness of the panel is 2mm ...

Page 95: ...T VERSION 18 FIG 9 ELECTRICAL TERMINALS TCE80XX E EX AND COMPACT VERSION 20 FIG 10 ELECTRICAL TERMINALS TCE80XX S 22 FIG 11 ELECTRICAL TERMINALS TCE80XX L EX 24 FIG 12 RECOMMENDED HORIZONTAL INSTALLATION 29 FIG 13 VERTICAL INSTALLATION 29 FIG 14 INSTALLATION IN A DROP LINE 30 FIG 15 CRITICAL INSTALLATIONS 30 FIG 16 WIRING DIAGRAM FOR POWER CONNECTIONS DC OPERATION 35 FIG 17 WIRING DIAGRAM FOR POWE...

Page 96: ...Listings 96 7 6 List of tables TAB 1 CONNECTIONS TCMXXXX 33 TAB 2 ERROR CODES 46 TAB 3 LIST OF SERVICE PARAMETERS 47 TAB 4 LIST OF UNIT INFO 47 ...

Page 97: ...Listings 97 7 7 Addresses Headquarter KEM Küppers Elektromechanik GmbH Liebigstraße 5 DE 85757 Karlsfeld Germany Tel 49 8131 593910 info kem kueppers com www kem kueppers com ...

Page 98: ...Contact Copyright KEM Subject to change without notice ES Rev 002 23 01 2012 ...

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