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General Information

 

 
 

TO THE DEALER 
 

Assembly  and  delivery  of  this  product  is  the  responsibility  of  the  Kello-Bilt  dealer.    Read  manual 
instructions  and  safety  rules.    Make  sure  all  items  on  the  Dealers  Pre-Delivery  and  Delivery 
Checklists in the Operators Manual are completed before releasing the equipment to the owner. 
 
 
 

TO THE OWNER

 

 
Read  this  manual  before  operating  your  Kello-Bilt  equipment.    The  information  presented  will 
prepare you to do a better job.  Keep this manual handy for ready reference.  Require all operators 
read  this  manual  carefully  and  become  acquainted  with  all  the  adjustment  and  operating 
procedures before using the equipment.  Replacement manuals can be obtained from your selling 
dealer. 
 
The  equipment  you  have  purchased  has  been  carefully  engineered  and  manufactured  to  provide 
dependable  and  satisfactory  use.    Like  all  mechanical  products,  it  requires  cleaning  and  upkeep.  
Lubricate the unit as specified.  Many of the features of this equipment necessary for it to perform 
its intended task are inherently dangerous, so please observe all safety information in this manual 
and safety decals on the equipment. 
 
For service, your authorized Kello-Bilt dealer has trained mechanics, genuine original manufacturer 
service parts and the necessary tools and equipment to handle your needs. 
 
Use  only  genuine  original  manufacturer  service  parts.    Substitute  parts  will  void  the  warranty  and 
may  not  meet  standards  required  for  safe  and  satisfactory  operation.    Record  the  model  number 
and serial number of your equipment in the spaces provided. 
 
 

 

Date of Purchase _______________________ 
 
 
 
 
Model _________________________________ 
 
 
 
 
Serial Number  ___________________________________ 

 
 
Provide this information to your dealer to make a warranty claim or obtain correct repair parts. 
 
 

 
 
 
 

 
 

Summary of Contents for 225

Page 1: ......

Page 2: ...numbers to help in tracing the machine should it be stolen Your Kello Bilt dealer also needs these numbers when you order parts File the identification numbers in a secure place away from the machine...

Page 3: ...aintenance Safety 17 Lubricate the Disk 18 Check the Oil Bath Bearings 19 Adjusting the Scrapers 19 Repack and Pre Load Wheel Hub Bearings 20 Fluid and Fastener Specifications Disc Gang Assembly Axles...

Page 4: ...earing Assembly 2 125 Axle 42 Disc Blades 43 Hydraulic Cylinder Canadian Tool Die 44 Hydraulic Cylinder RAM Industries 45 6 Bolt Hub 46 Tire and Wheel Assembly 47 Light Kit 48 Decals Reflectors and Lo...

Page 5: ...e Arm 5 Jack 6 Hose Holder Manual Cannister 7 Bridle 8 Transport Stay Storage Location 9 Transport Control Arm 10 Leveling Control Arm 11 Hydraulic Hose Kit 12 Hydraulic Cylinder 13 Hub Assembly 14 Ti...

Page 6: ...11 Hydraulic Hose Kit 12 Hydraulic Cylinder 13 Hub Assembly 14 Tire and Wheel Assembly 9 Transport Control Arm 10 Leveling Control Arm 15 Transport Assembly 16 Main Frame 17 Front Gang Bar c w Scrape...

Page 7: ...provide dependable and satisfactory use Like all mechanical products it requires cleaning and upkeep Lubricate the unit as specified Many of the features of this equipment necessary for it to perform...

Page 8: ...y to the customer upon delivery of the disc Check off each item as it is fully explained Advise customer the life expectancy and performance of this like any other machine is dependent on regular lubr...

Page 9: ...oper and regular lubrication and safety precautions Advise the customer of optional attachments that are available Date Checked_________________________ Signature______________________________________...

Page 10: ...del Number Decal Yellow Reflector Strip WARNING Avoid serious injury from injection of pressurized CAUTION To Avoid Serious Injury DANGER To avoid injury or death do not adjust WARNING Do not exceed i...

Page 11: ...machine Protect Against Noise Prolonged exposure to loud noise can cause hearing impairment or loss Wear suitable hearing protection to prevent damage to your hearing Store Equipment Safely Securely s...

Page 12: ...ve key before working around hitch Transporting the Disc Clean both quick disconnects D and tractor couplers before connecting Shut off the tractor and move the hydraulic levers back and forth to reli...

Page 13: ...disc is level lock the nuts together on the eyebolt shaft This adjustment remains unchanged as long as there is no change in the tractor hitch height WARNING To avoid serious injury to self or others...

Page 14: ...uncontrollably and make it difficult to control the tractor Remove debris and loose soil from the disc before traveling on public roads Falling debris and soil can be a hazard to following and approa...

Page 15: ...to their direction of movement and because these blades are working in new ground compared to the rear discs which are working in ground already partially tilled by the front blades a single offset di...

Page 16: ...next 10 hrs of use CHANGE THE GANG ANGLES The position indicated as the optimal gang angle is the setting which yields the best performance while minimizing blade wear The second setting is intended t...

Page 17: ...bolts to 400 ft lbs ADJUST THE LEVELING CONTROL ARM The leveling control arm is used to transfer pressure to the rear of the disc in order to increase penetration of the rear disc blades Pressure is i...

Page 18: ...e the skin causing serious personal injury If injured by escaping hydraulic fluid obtain medical treatment immediately Handle the gang assemblies with care The disk blades are sharp and can cut or sli...

Page 19: ...icated otherwise these fittings should be greased daily or after every 10 hours of operation Use a pressure lubrication gun and apply a sufficient amount of No 2 multi purpose lithium grease or equiva...

Page 20: ...of the bearing Loose gang axles can allow the bearing flanges to move outwards and thereby allow the seals to separate Be sure to keep gang axles tight Because the seals are made of metal they can exp...

Page 21: ...nd nut with kerosene or other appropriate solvent 6 Clean the inside of the hub and inspect the bearing cups and the seal If they show excessive wear or are damaged replace both the cups and cones and...

Page 22: ...after to the following settings The torque values in table are for plated unlubricated bolts and nuts Grade 5 Grade 8 OIL BATH BEARING OIL The oil bath bearing contains back to back tapered roller bea...

Page 23: ...g assembly from the disc To minimize the possibility of thread damage clean out the cavity between the inside of the nut and the flat milled surface at the end of the axle After using compressed air o...

Page 24: ...ghten the nut and reinstall the nut locks Place the assembly under the disc and bolt to the gang bar bearing standards Occasionally turn the gang while tightening the bolts to check the gang turns fre...

Page 25: ...lift boomlift or similar type of equipment which is capable of lifting the disc weldments A minimum 8000 lb outdoor application forklift with fork extensions is a good choice A tractor to move the dis...

Page 26: ...in to prevent damage to the paint 3 Run a chain or strap from the top of the bridle mast to the first frame cross member to keep the bridle from falling forward while working on the disc 4 Use a forkl...

Page 27: ...inder ports to prevent an airlock when the rod piston moves in the cylinder barrel 9 By raising and lowering the back of the frame the rod end of the cylinder can be pinned to the transport Once the c...

Page 28: ...hould hang from the bridle unsupported 14 Again using a forklift or other suitable lifting device attach the sidearm to the bridle with a 1 X 6 bolt inserted up from the bottom Do not tighten at this...

Page 29: ...is then slid over the eyebolt and attached to the clevis on the underside of the transport Once installed tighten the nuts against the tube 18 Install the levelling assembly between the mast and the f...

Page 30: ...pulling the disk forward lift it up and over the gang bar assembly Drop the jack and un chain from the hitch 22 Using a single strap or chain of sufficient strength wraped around the center balance po...

Page 31: ...wrapped around the gang bar at its center point of balance to lift the bar up to the frame This may require fork extensions or a boomlift Once a single bolt and nut is installed do not tighten the gan...

Page 32: ...he safety chain on the front of the hitch Install the hose holder on hitch and clamp the hoses to the holder If not already attached hitch the disc to the tractor Couple the hydraulic hoses to the tra...

Page 33: ...ide of the disc blade If necessary tilt the axle and disc blade and place a spacer eg a length of 1 X 4 wood between the nut and the floor or ground This ensures the top threaded end of the axle will...

Page 34: ...parts please have the Model Number and Serial Number of your disc available when ordering parts In the event the serial number plate is missing the following information can help to identify your disc...

Page 35: ...lt 3 8 Lock Nut 1 2 X 1 1 2 UNC Hex Bolt Pin c w Hair Pin 1 2 Lock Washer 1 2 Hex Nut Transport Stay Removable Hitch Tongue Hitch Jack Operator s Manual Canister Screw Band Worm Gear Clamp Safety Chai...

Page 36: ...p 3 8 X 2 UNC Bolt 3 8 Lock Nut 1 2 X 1 1 2 UNC Hex Bolt Pin c w Hair Pin 1 2 Lock Washer 1 2 Hex Nut Transport Stay Removable Hitch Tongue Hitch Jack Operator s Manual Canister Screw Band Worm Gear C...

Page 37: ...ontrol Arm Pin Cotter Pin Split Bushing Hose Clamp 3 8 Hex Lock Nut Grease Zerk 7 8 UNC Grade 8 Hex Bolt 7 8 Flat Washer Square Spacer Washer 7 8 Lock Spring Washer 7 8 UNC Grade 8 Hex Nut K12050 K130...

Page 38: ...t Transport Pin Cylinder Pin Control Arm Pin Cotter Pin Split Bushing Hose Clamp 3 8 Hex Lock Nut Grease Zerk 7 8 UNC Grade 8 Hex Bolt 7 8 Flat Washer Square Spacer Washer 7 8 Lock Spring Washer 7 8 U...

Page 39: ...l Eyebolt Leveling Control Arm Leveling Control Eyebolt Compression Spring 1 Flat Washer Slider Pin Pin Cotter Pin Square Washer Grease Zerk K13200 K13240 K13110 K13150 5004979 FW100 3050004 3027209 3...

Page 40: ...ontrol Eyebolt Leveling Control Arm Leveling Control Eyebolt Compression Spring 1 Flat Washer Slider Pin Pin Cotter Pin Square Washer Grease Zerk K13200W K13240 K13110W K13150 5004979 FW100 3050004 30...

Page 41: ...eft Hand Scraper 1 2 UNC U Bolt 1 2 UNC Hex Nut 1 2 Lock Washer 1 1 2 4 4 225 1926B 28B 225 2326B 28B 225 2726B 28B 225 3326B 28B 225 3726B 28B MODEL 6 FRONT GANG BAR 7 REAR GANG BAR 2 1 8 Axle 304311...

Page 42: ...oncave Axle Washer Convex Axle Washer Spacer Spool Oil Bath Bearing Assembly Bearing Wear Plate Axle Nut Lock 3 4 X 1 3 4 UNC Hex Bolt 3 4 Lock Washer 7 8 X 4 1 2 UNC Hex Bolt 7 8 UNC Hex Nut 7 8 Flat...

Page 43: ...ng Axial Bearing Cup and Cone Bearing Housing Wear Plate 1 1 2 2 1 2 1 1 REF NO PART NUMBER DESCRIPTION NO REQ D Oil Bath Bearing Assembly 511048212 2 1 8 Axle 10 11 Gasket 0 4mm Preload Shim Check Pl...

Page 44: ...2 3 4 Smooth Shallow Concavity 28 X 5 16 602037152SLC 3 1 8 3043183SLC 3 1 8 22 X 1 4 602029186 3043186 24 X 5 16 602030378 3043185 26 X 5 16 602033060 3 3 4 3043184 3 3 4 Notched Standard Concavity 2...

Page 45: ...1 1 1 2 1 1 1 1 1 2 1 1 REF NO NO REQ D PART NUMBER DESCRIPTION per assembly 8 Hydraulic Cylinder 5004971 44 16 3 8 11 4 3043581 3043581CP Pin Click Pin 10 13 O Ring 1 O Ring white CTD Canadian Tool...

Page 46: ...90 deg Elbow Fitting 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 4 REF NO NO REQ D PART NUMBER DESCRIPTION per assembly 8 Hydraulic Cylinder R4507782 45 16 3 8 11 4 3043581 3043581CP Pin Click Pin 10 13 Back up R...

Page 47: ...50 NC050 Hub Spindle Outer Cup Outer Cone Inner Cone Inner Cup Seal Dust Cap 1 Hardened Flat Washer 1 Slotted Hex Nut Cotter Key Wheel Bolt 1 2 X 4 UNC Hex Bolt 1 2 Lock Washers 1 2 UNC Hex Nut 1 1 1...

Page 48: ...1 2 3 4 5004994 5002632G 5002632VS WB12 Implement Tire 6 Bolt Steel Wheel Valve Stem Wheel Bolt 1 1 1 6 REF NO NO REQ D PART NUMBER DESCRIPTION Tire and Wheel Assembly 47 1 2 3 4...

Page 49: ...n Lock Nut Left Light Set Right Light Set Module No 10 24 Machine Nut No 10 24 Machine Screw Primary Cable Models 8 10 12 Primary Cable Models 14 16 Left Intermediate Cable Fits Models 8 10 12 Left In...

Page 50: ...Red Reflector 2 5 RFLOR Orange Reflector 2 6 DWPHF WARNING Avoid serious injury from injection of pressurized7 1 7 DCASI CAUTION To Avoid Serious Injury 7 1 8 DDDNA DANGER To avoid injury or death do...

Page 51: ...lers 9 5L 15 Highway Service implement tires on 6 bolt wheels and hubs Major fasteners minimum Grade 8 plated Two fabricated steel gang axle wrenches Hitch jack safety chain and transport stay Safety...

Page 52: ...isture infiltration It is recommended to park with the disc in the raised position coat the exposed hydraulic cylinder rod with grease install the transport stay and relieve the hydraulic pressure Pla...

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