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Table of contents

PRODUCT SAFETY INFORMATION

• 

Read the instructions carefully before using the machine. The machine may only be used 

as described in this manual.

• 

It is prohibited to start fire near the machine.

• 

Fire extinguisher class ABC should always be kept easily accessible near the machine.

• 

Warning! Keep in mind when using this equipment that it can create sparks that can ig-

nite fire around dry vegetation.

• 

Never leave the machine with the engine running. Always switch off the engine and pull 

out the plug when leaving the equipment - even for a short while.

• 

The machine may only run on 3-phase 400V grounded jack with 32A fuse. The outlet must 

be installed by a qualified electrician.

• 

For your and others’ safety, make sure that the machine is connected to a grounded sock-

et.

• 

Keep the work area free from bystanders, moving parts increase the risk of accidents.

• 

Avoid using / storing the machine where it get exposed to rain or moisture.

• 

Make sure the work area is well-lit.

• 

Do not use electrical machines near flammable gases or liquids.

• 

Children should never stay in the work area, never allow children to handle machine, 

tools or extension cables.

• 

The machine works best and safest when it is used in the capacity it is intended for, do not 

try by any means to increase the machine’s capacity.

• 

Stand firmly and do not stretch over the machine when it is running.

• 

Check the wires and extension cables at regular intervals, to ensure that it remain undam-

aged

• 

Unplug the power cord when the machine is not in use and when performing service.

• 

Make sure the power switch is turned off (OFF mode) before plugging the machine

• 

Do not move the machine whilst it is running.

• 

Never leave the machine unattended whilst it is running. During operation, only the op-

erator is allowed to be in the vicinity of the machine.

• 

Keep the workplace clean and free of obstacles to minimize the risk of accidents. Lying 

debris or other materials that may be in the way during operation may result in accidents.

• 

Only the operator may be near the machine during work. Risk zone 5 m around the ma-

chine. The machine is made for solitary work only

• 

Do not force the saw, push the cutting unit as slowly as possible to get the best results.

• 

Do not use the machine if large vibration occurs, stop the machine immediately and 

check the error, correct the fault before reusing the machine.

• 

Do not change engine settings unless engine manufacturer told so.

• 

Install the machine on a flat surface.

• 

Persons with pacemaker should consult their physician before using a machine. Electro-

magnetic fields near a pacemaker can cause pacemaker disorders or pacemakers fail to 

function. Caution is required when working near the magnetic field of the engine

• 

Be sure to keep the balance and stand still while driving to get better control of the equip-

ment in unexpected situations

• 

The engine must not be covered during operation. Keep the equipment surrounding  

clean and free from obstacles and other objects.

• 

Keep your hands and feet away from rotating parts, never bend over the saw belt!

INCASE OF EMERGENCIES

In case of an emergency please dial 112.

Keep cell phone or emergency phone available specially when working alone. First aid kit and 

fire extinguishers must be kept easily accessible during all work, maintenance and service.

Summary of Contents for 21-SV500E

Page 1: ...Read this manual carefully before using the product Translated from the original 21 SV500E SAWMILL ELECTRIC POWERED...

Page 2: ...13 Assembly sawmill 21 SV500E 14 Assembly feet and frame 15 Assembly cutting head unit and winch 16 Assembly measurement scale and water tank 17 Assembly rails 18 Stabilizers log support 18 Assembly l...

Page 3: ...with power transmission via belt quiet and eco friendly operation Make the bed completely level adjusting with the adjustable feet to give you a band saw with high dimensional accuracy and capacity t...

Page 4: ...deranycircumstancesbechangedwithoutthepermissionofthemanufacturer Unauthorized modifications and or accessories can result in life threatening or fatal injury to the operator or others Danger careful...

Page 5: ...ake sure the power switch is turned off OFF mode before plugging the machine Do not move the machine whilst it is running Never leave the machine unattended whilst it is running During operation only...

Page 6: ...ise unreadable order new labels SYMBOL Explanation Read the instruction manual Before starting the operation Turn off the engine and pull out the cord before when performing service or maintenance 5 m...

Page 7: ...ingle purpose products such as this product Never have junk lying in your area Keep working areas clean Always respect the risk zone Danger Children in the area should be supervised BEFORE USE Read th...

Page 8: ...hey can not come loose before use USE Only people who understand the safety information and instructions in this manual may op erate the equipment Be alert and careful when working with the machine an...

Page 9: ...ment crank use measurement scale SAWING 1 When the band saw has come up to the correct speed Move the saw carriage forward and cut off the sap wood Remove the sapwood and pull back the carriage to the...

Page 10: ...nt parts or spare parts with equivalent performance to reduce the risk of damage All repairs and connec tions with electricity must be performed by a qualified person Always follow the maintenance saf...

Page 11: ...owering of the carriage and the crankshaft with oil before each use Lubricate the tension handles with grease once a month Before storing the machine it might be good to perform service to make sure t...

Page 12: ...blade jumps off the band wheel 1 The saw blade tension is insufficient 2 Improper adjustment of the saw band guide 3 The belts are worn 4 The band saw blade is dull 5 Feed speed is too fast 1 Adjust t...

Page 13: ...ate 3 The log is loose 4 Teeth are filled with chips dirt 1 Replace band saw blade 2 Remove the belt the teeth must be facing the rails The mill vibrates too much 1 The log does not sit firmly on the...

Page 14: ...all packaging materials put the cutting head unit standing on a straight surface as figure shows below Ensure that it cannot tip 2 Mount 2 pcs of square tube into the unit right and left side Loosen...

Page 15: ...abilizers right left this side should face the rails 4 Mount the stabilizer s frame behind the cutting head unit and the stabilizers undeneath fig A install the winch above the cutting head unit fig B...

Page 16: ...hat it is straight Crank up the unit until theres tension on the wire Use a spirit level to check if the unit is straight and which side needs to be djusted if necessary Tighten all bolts and fastenin...

Page 17: ...w The copper pipe which is located on the ending of the water hose is mounted underneath the cutter head unit The copper pipe should point to the blade so that the water beam hits the blade during ope...

Page 18: ...ections and assemble them together as a trail for the cutting head unit Mount the stabi lizers in between the 2 sections do not tighten the bolts yet sew pictures below b Assemble the crank handle The...

Page 19: ...the metal stop at the ending of the rail d Mount the log support where it is appropriate The long log support is appropriate for big logs and the small ones for smaller logs e Lubricate threads and lo...

Page 20: ...rail Warning The saw mills cutting head is very heavy be cautious when lifting the unit This step is required to be done by at least 2 people i After installing the unit onto the rail push the unit f...

Page 21: ...mmended to worn when working with the saw belt 1 Remove the belt cover by removing 3 bolts mounted on the front use 13 mm wrench 2 Loosen hexagon bolts on the saw belt s band guide on both side of the...

Page 22: ...ion The sawblade rotates counterclockwise during operation Mount the sawblade on the blade wheels the lower part of the sawblade should be mounted between blade guide blocks tighten the sawblade 5 Pre...

Page 23: ...the wheel is skew according to Fig 1 Loosen the adjuster bolt then turn the tensioner until the tire is straight If the wheel is kew according to Fig 2 Tighten the adjuster bolt clockwise and turn th...

Page 24: ...t upwards until you reach the right height If the wheel is skewed shown in FIG 4 adjust the bolt downwards It is important that the upper and lower nuts are adjusted simulta neously The same number of...

Page 25: ...h the sawblade forward as this affects the sawblades movement Adjust so that the saw blade runs smoothly adjusts if necessary then tighten the bolts The distance between the band and the top and botto...

Page 26: ...26 Table of contents DRAWING I CUTTER HEAD FRAME...

Page 27: ...27 Table of contents DRAWING II HEIGHT ADJUSTER DRAWING III FEET OF CUTTER UNIT...

Page 28: ...28 Table of contents RAWING IV CUTTING HEAD UNIT...

Page 29: ...29 Table of contents RAWING V SAWBAND...

Page 30: ...30 Table of contents DRAWING VI RAIL...

Page 31: ...16 150 2 15 Top angle 2 48 Cable wire 2 16 Flat washer 10 106 49 Hex Bolt M12 55 1 17 Hex Blot M10 25 48 50 Handle cover 1 18 Fixing Block 2 51 Crank 1 19 Spring washer 10 58 52 Cyclinder Pin 6 28 1 2...

Page 32: ...g Switch 1 112 Button 1 80 Hex bolt M8 120 half thread 1 113 Hinge Shaft 4 81 Washer 8 1 114 Split Pin 4 82 Nut M8 1 115 Cover Plate Left 1 83 Screwed retaining ring M8 1 116 Cover Plate Right 1 84 He...

Page 33: ...145 SpindleTube 1 146 Rotater 2 147 Flange Bolt M10 25 42 148 Wire of Distribution Box 1 149 Circuit Breaker NC1 1810 1 150 Timer 1 151 Circuit Breaker NC1 1801 2 152 Motor fixing stand 1 153 Hex Bol...

Page 34: ...age Marker Weight Scale Standard Shandong Honest M a c h i n e r y C o L t d Circuit Diagram of Electrical Saw Mill L1 L2 L3 N M KM3 KM2 KM1 SB1 SB2 KM1 KM1 KM2 KM3 KT 1 3 4 KT KM3 KT KM2 5 6 7 8 0 U...

Page 35: ...er number Adress Invoice number E mail Phone no Signiture Date When was the product delivered When was the product taken into operation Did the product functioned as it should upon the first operation...

Page 36: ...oses seals oils and mechanical belts CUSTOMER SERVICE You are always welcome to give your feedbacks reviews or ask us about our equipment and products Kellfri AB is constantly working on further devel...

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