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Keating Of Chicago SERIES 2006, User Manual

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Keating Of Chicago SERIES 2006 User Manual Download Page 28

26

14, 18, 20 BB 2006 208-240V & 480V 3 PHASE WITH REAR DRAIN
AND SAFE & EASY

®

FILTER

BL

1

BL

2

WH

3

7

8

9

WH

BL

BL

13

14

15

WH

RD

4

5

6

RD

10

11

22

12

A2

A2

T2

A1

T1

L1

T3

L2

L3

RD

NC

NC

17

18

23

27

OR

WH

2

1

2

1

2

1

2

2

1

1

2

1

BL

BL

WH

RD

29

RD

WH

16

A2

A2

T2

A1

T1

L1

T3

L2

L3

NC

NC

WH

RD

WH

RD

WH

OR

BL

20

19

BL

RD

24VAC

RD

GY

BU

75VA

BR

WH 21

BL

28

WH

OR

RD

30

31

BU

BR

25

24

26

7

BR

A1

B4

A3

A2

B5

B6

A1

A3

A2

B4

B5

B6

8

YL

3

4

5

6

BL

OR

BU

RD

WH

2

BR

1

M

F

HOT

2

1

LOAD

3

NEUT

35

RD

REED SWITCH

MAGNETIC

N.C.

BL

BL

RD

BR

34

33

4

3

C

78

NO

6

5

NC

2

1

F

M

1

C

2

NC

NO

4

36

BR

GR

WH

BL

GR

WH

BL

32

WH

F

M

DB

GRD

#1 - WHITE 120V

TRANSFORMER CONNECTION

#2 - ORANGE 240V

#6 - GRAY 480V

CHART

NOTCH

#4 - BLACK COM

#5 - RED 208V

CB

CR2

CR1

CB

CHART

CONNECTION

1

1

3

3

2

2

4

4

TR

5

6

5

6

SEE

TRANSFORMER

P - "POWER" SWITCH

COMPONENT CODES:

HL - HIGH LIMIT SWITCH

CR - CONTACTOR 24VAC

GRD - GROUNDING LUG

CB - CIRCUIT BREAKER

TH - THERMOSTAT

FM - FAT MELT TIMER SWITCH

TR - TRANSFORMER

DB - POWER DISTRUBITION BLOCK

MF- "MELT FRY" SWITCH

PO - "POWER ON" LIGHT (CLEAR)
R - RELAY  24VAC
RDS - REAR DRAIN VALVE SWITCH

9

7

6

5

4

8

3

2

1

3

1

2

4

5

6

7

8

9

P

PO

MF

TH

PANEL

PANEL

INSERT

TRAY

CONTROL

CONTROL

FM

RDS

2

2

1

1

REAR DRAIN

R

HL

RD - RED

BU - BLUE

OR - ORANGE

GR - GREEN

BR - BROWN

BL - BLACK

WIRE COLOR CODES:

YL - YELLOW

WH - WHITE

HEATING ELEMENTS

FILTER

FRONT COVER

RECEPTACLE

115/120 VAC

60 HZ.

POWER CONNECTION BOX

NOTES: 1. FILTER RECEPTACLE & POWER CORD APPLIES

ARE 10 AWG FOR 208/240 VOLT UNITS AND

3. ALL OTHER WIRES ARE 18 AWG.

2. WIRES #1 TO #6 ARE 10 AWG, WIRES #7 TO #18

ARE 12 AWG FOR 480 VOLT UNITS.

ONLY TO UNITS WITH FILTER.

BL

1

BL

2

BL

3

9

10

11

WH

BL

BL

17

18

19

WH

WH

5

6

7

RD

13

14

28

15

RD

22

23

29

33

OR

WH

2

1

2

1

2

1

2

2

1

1

2

1

BL

BL

WH

RD

35

RD

WH

21

A2

A2

T2

A1

T1

L1

T3

L2

L3

BL

WH

BL

WH

27

WH

BL

34

WH

OR

RD

36

37

BU

BR

31

30

32

7

BR

A1

B4

A3

A2

B5

B6

A1

A3

A2

B4

B5

B6

8

YL

3

4

5

6

BL

OR

BU

RD

WH

2

BR

1

M

F

HOT

2

1

LOAD

3

NEUT

1

C

2

NC

NO

4

20

WH

RD

24

WH

4

12

8

RD

16

2

1

2

1

RD

WH

WH

OR

BL

25

BL

24VAC

RD

GY

BU

75VA

BR

F

M

26

RD

T4

L4

A2

A2

T2

A1

T1

L1

T3

L2

L3

T4

L4

DB

GRD

CB

CR1

CB

P - "POWER" SWITCH

COMPONENT CODES:

HL - HIGH LIMIT SWITCH

CR - CONTACTOR 24VAC

GRD - GROUNDING LUG

CB - CIRCUIT BREAKER

TH - THERMOSTAT

FM - FAT MELT TIMER SWITCH

TR - TRANSFORMER

DB - POWER DISTRUBITION BLOCK

MF- "MELT FRY" SWITCH

PO - "POWER ON" LIGHT (CLEAR)

9

7

6

5

4

8

3

2

1

3

1

2

4

5

6

7

8

9

P

PO

MF

TH

PANEL

PANEL

INSERT

TRAY

CONTROL

CONTROL

FM

HL

RD - RED

BU - BLUE

OR - ORANGE

GR - GREEN

BR - BROWN

BL - BLACK

WIRE COLOR CODES:

YL - YELLOW

WH - WHITE

HEATING ELEMENTS

POWER CONNECTION BOX

ARE 10 AWG FOR 208/240 VOLT UNITS AND

2. ALL OTHER WIRES ARE 18 AWG.

NOTES: 1. WIRES #1 TO #8 ARE 10 AWG, WIRES #9 TO #24

ARE 12 AWG FOR 480 VOLT UNITS.

#1 - WHITE 120V

TRANSFORMER

#2 - ORANGE 240V

#6 - GRAY 480V

NOTCH

#4 - BLACK COM
#5 - RED 208V

CONNECTION CHART

1

1

3

3

2

2

4

4

TR

5

6

5

6

CHART

CONNECTION

SEE

TRANSFORMER

CR2

24 BB 2006 208-240V & 480V 3 PHASE FRONT DRAIN

Summary of Contents for SERIES 2006

Page 1: ...ASSEMBLY 13 BB CONTROL PANEL PARTS LIST 14 TS CONTROL PANEL PARTS LIST 15 17 CPU CONTROL PANEL PARTS LIST 18 19 BASKET LIFT HOUSING AND ROLLER GUIDE PARTS LIST 20 21 WIRING DIAGRAMS SINGLE BASKET LIF...

Page 2: ...ecifications may be changed without notice IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE...

Page 3: ...on The 14TS Model can cook up to 90 lbs of frozen fries or 75 lbs of chicken per hour TS Basket Lift Model TS Basket Lift Model Fryers come with all the same features as the TS Model The Basket Lift m...

Page 4: ...or damage must be noted on the freight bill or express receipt and signed by the carrier s agent Failure to adequately describe such external evidence of loss or damage may result in the carrier refu...

Page 5: ...h a three wire terminal block for customer connections The terminal block is located behind the fryer door on the right side behind a panel held in place by two screws Compare the fryer terminal conne...

Page 6: ...e fryer make certain the fryer vessel is sanitized dry and the drain valve is completely closed Refer to figure 3 3 on page 6 for location of drain valve v a l v e BE SURE THE HEATING ELEMENTS ARE COM...

Page 7: ...D IN OPERATING PROCEDURES USE ONLY KEATING APPROVED BASKETS IN YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR FRYER VESSEL CARE SHOULD BE TAKEN WHEN LOWERING BASKETS IN...

Page 8: ...ll automatically lower into fryer vessel 9 When cooking cycle is complete an audible alarm will sound and the basket s will raise automatically Allow oil to drain before removing baskets D CPU Model S...

Page 9: ...void damaging the fryer do not power wash spray or hose it down while cleaning Figure 3 5 Keating Klenzer and Sea Powder 1 Put on safety attire See page 6 Draining 2 Turn the fryer off 3 Drain oil fro...

Page 10: ...med The display will show the current setting for that cook time Use the up or down button to increment or decrement the setting When the setting is correct press and hold the set button again for app...

Page 11: ...yer to cycle three times 3 Place an accurate thermometer in the oil 4 If temperature of fryer is found to be more or less than 15 F off remove the thermostat knob There are 4 screws holding the dial p...

Page 12: ...y h Contactor is faulty i Thermostat is faulty a Connect fryer to an approved source of power b Connect 120V terminal block to an approved source of power c Reset circuit breakers d Push in Hi Limit R...

Page 13: ...s breaking down and foaming d Water in cold zone a Don t overfill baskets b Fill fryer up to Max Level line as oil expands when heated c Replace oil d Stir oil with a paddle until water boils off Filt...

Page 14: ...arranty for complete service and ordering information The model serial plate is attached to the inside of the front door The serial and model numbers are necessary when ordering NOTE On Drop In fryers...

Page 15: ...TION MODELS PART 220V ELEMENT PART 440V ELEMENT 10 11 14 18 20 24 34 24 1 HEATING ELEMENT 2500 W BB 004347 3 BB 006342 3 3800 W TS 005623 004348 3 4350 W BB 004349 004350 3 6000 W BB 004353 004352 3 3...

Page 16: ...CONTACTOR 4 POLE 40 AMP 053383 2 208 480 8 TRANSFORMER STEP DOWN 056037 1 1 1 1 1 1 9 FAT MELT INFINITE CONTROL 037470 1 1 1 1 1 1 10 HIGH LIMIT RESETTABLE 060806 1 1 1 1 1 1 11 CIRCUIT BREAKER 16 AMP...

Page 17: ...480v CONTACTOR 3 POLE 50 AMP 033899 2 4 4 CONTACTOR 4 POLE 30 AMP 053385 2 480v 2 480v CONTACTOR 4 POLE 40 AMP 053383 2 2 11 TRANSFORMER STEP DOWN 24VAC 75VA 056037 1 1 1 1 1 1 12 HIGH LIMIT RESETTAB...

Page 18: ...1 CONTACTOR 3 POLE 30 AMP 033896 2 208 480v 2 480v 4 480v CONTACTOR 3 POLE 50 AMP 033899 2 4 CONTACTOR 4 POLE 30 AMP 053385 2 480v 2 480v CONTACTOR 4 POLE 40 AMP 053383 2 2 12 TRANSFORMER STEP DOWN 24...

Page 19: ...4 480v CONTACTOR 3 POLE 50 AMP 033899 4 CONTACTOR 4 POLE 30 AMP 053385 CONTACTOR 4 POLE 40 AMP 053383 12 TRANSFORMER STEP DOWN 24VAC 75VA 056037 1 13 HIGH LIMIT RESETTABLE 060806 1 14 CIRCUIT BREAKER...

Page 20: ...ER STEP DOWN 24VAC 75VA 056037 1 5 CIRCUIT BREAKER 40AMP 1 POLE 208 240V 033881 12 6 HIGH LIMIT RESETTABLE 060806 1 7 RELAY DPDT 24 VAC 030844 1 8 RELAY DPDT 24 VDC 017673 1 9 MAGNETIC REED SWITCH REA...

Page 21: ...BREAKER 3 AMP 1 POLE 250V 053338 1 11 HIGH LIMIT MANUAL RESET 060806 1 12 RELAY DPDT 24VAC 030844 2 13 RELAY DPDT 24VDC 017673 2 14 COMPUTER PROBE 004776 1 15 TRANSFORMER STEP DOWN 24VAC 75VA 056037...

Page 22: ...4510 13 SHAFT ACTUATOR LOWER BL S S 1 054522 14 CONNECTOR 2 CIRCUIT PLUG 1 032208 CONNECTOR CONTACT PIN MALE 2 028309 15 PIN BASKET LIFT NON ROTATIONAL 1 054760 This circuit breaker can be found under...

Page 23: ...HOLE 2 000470 5 BUSHING STRAIN RELIEF 3 4 HOLE 1 033800 Circuit breaker is located under the control panel Basket Lift Power Supply Box 2007 CPU Non CPU TO LEFT BASKET TO RIGHT BASKET TO CONTROL PANE...

Page 24: ...d maintaining the fryer The wiring diagrams in this section cover standard fryers which may or may not match the diagram sent with the fryer CPU models on pages 34 35 SINGLE BASKET LIFT POWER SUPPLY B...

Page 25: ...AC INSERT PANEL CONTROL CONTROL PANEL 70 WH LEFT BASKET RIGHT BASKET 24VAC HOT A2 A2 WH 57 RD 60 58 MIF MP H WH 61 52 RD BL 59 BR 50 BU 51 TH 53 OR 54 YL 55 RD 56 BL HLT BL CB 10 11 BB 2006 208 240V 4...

Page 26: ...PHASE WITH REAR DRAIN BL 1 BL 2 3 7 8 9 WH BL BL 10 11 12 RD 4 5 6 RD 19 A2 A2 T2 A1 T1 L1 T3 L2 L3 RD NC NC 14 15 20 24 OR WH 2 1 2 1 2 1 BL BL 26 RD 13 A2 A2 T2 A1 T1 L1 T3 L2 L3 NC NC RD WH OR BL 1...

Page 27: ...OM 5 RED 208V CB CR2 CR1 CB CHART CONNECTION 1 1 3 3 2 2 4 4 TR 5 6 5 6 SEE TRANSFORMER P POWER SWITCH COMPONENT CODES HL HIGH LIMIT SWITCH CR CONTACTOR 24VAC GRD GROUNDING LUG CB CIRCUIT BREAKER TH T...

Page 28: ...VAC 60 HZ POWER CONNECTION BOX NOTES 1 FILTER RECEPTACLE POWER CORD APPLIES ARE 10 AWG FOR 208 240 VOLT UNITS AND 3 ALL OTHER WIRES ARE 18 AWG 2 WIRES 1 TO 6 ARE 10 AWG WIRES 7 TO 18 ARE 12 AWG FOR 48...

Page 29: ...3 PHASE FRONT DRAIN 27 24 BB 2006 208 240V 480V 3 PHASE WITH REAR DRAIN AND SAFE EASY FILTER BL 1 BL 2 BL 3 9 10 11 WH BL BL 17 18 19 WH WH 5 6 7 RD 13 14 28 15 RD 22 23 29 33 OR WH 2 1 2 1 2 1 2 2 1...

Page 30: ...BROWN BL BLACK WIRE COLOR CODES WH WHITE OR ORANGE RD RED YL YELLOW GR GREEN NOTES 1 FILTER RECEPTACLE POWER CORD APPLIES ARE 10 AWG FOR 208 240 VOLT UNITS AND 3 ALL OTHER WIRES ARE 18 AWG 2 WIRES 1 T...

Page 31: ...CTION SEE TRANSFORMER 14 TS 2006 208 240V 480V 3 PHASE FRONT DRAIN 29 10 11 TS 2006 208 240V 480V 3 PHASE WITH REAR DRAIN BL 24 33 YL OR YL 27 28 BU RD 31 30 WH BR 22 23 3 4 5 6 BL BR OR 10 7 9 11 BU...

Page 32: ...HOWS 240 VAC SUPPLY VOLTAGE FOR THE PRIMARY SIDE OF THE TRANSFORMER FOR THE BASKET LIFT POWER SUPPLY BOX LEFT BASKET LIFT RIGHT BASKET LIFT BASKET LIFT POWER SUPPLY BOX 1 WHITE 120V TRANSFORMER 2 ORAN...

Page 33: ...BL 2 3 7 BL BL 13 14 WH 5 6 RD 8 9 RD 17 23 29 OR WH 2 1 2 1 2 1 2 2 1 1 2 1 BL BL WH RD HOT 2 1 LOAD 3 NEUT 32 RD 2 C 8 7 4 NO 6 NC 1 3 5 24 WH 28 OR WH 16 1 C 2 NC NO 4 24VAC 75VA 21 WH BU BR GR WH...

Page 34: ...UPPLY BOX LEFT BASKET LIFT RIGHT BASKET LIFT BASKET LIFT POWER SUPPLY BOX 1 WHITE 120V TRANSFORMER 2 ORANGE 240V 6 GRAY 480V NOTCH 4 BLACK COM 5 RED 208V CONNECTION CHART 18 20 TS 2006 208 240V 480V 3...

Page 35: ...D 10 11 12 RD 22 23 29 35 OR WH 2 1 2 1 2 1 2 2 1 1 2 1 BL BL WH RD HOT 2 1 LOAD 3 NEUT 38 RD 2 C 8 7 4 NO 6 NC 1 3 5 30 WH 34 OR WH 21 1 C 2 NC NO 4 24VAC 75VA 27 WH BU BR GR WH BL GR WH BL 46 RD BL...

Page 36: ...6 CR 1 CR 2 CR 3 CR 4 CB CB CB FILTER FRONT COVER RECEPTACLE 115 120 VAC 60 HZ 2 2 1 1 RDS REAR DRAIN R 2 CHART CONNECTION SEE TRANSFORMER 34 24 TS 2006 208 240V 480V 3 PHASE WITH REAR DRAIN AND SAFE...

Page 37: ...DES WH WHITE OR ORANGE RD RED YL YELLOW GR GREEN NOTES 1 FILTER RECEPTACLE POWER CORD APPLIES ARE 10 AWG FOR 208 240 VOLT UNITS AND 3 ALL OTHER WIRES ARE 18 AWG 2 WIRES 1 TO 12 ARE 10 AWG WIRES 13 TO...

Page 38: ...36 34x24 CPU 2007 208 240V 480V 3 PHASE WITH REAR DRAIN AND SAFE EASY FILTER...

Page 39: ...S VOLTS kW SINGLE L1 L2 L3 PHASE 208 21 5 68 68 45 103 220 24 0 72 72 47 109 240 28 6 79 79 52 119 480 28 6 39 39 26 60 AMPS PER LINE THREE PHASE 4 ELEMENTS 6000 W EACH 24 BB A M P S VOLTS kW SINGLE...

Page 40: ...NGLE L1 L2 L3 PHASE 208 26 8 68 89 68 129 220 30 0 72 95 72 136 240 35 7 79 103 79 149 480 35 7 39 52 39 74 AMPS PER LINE THREE PHASE 5 ELEMENTS 6000 W EACH 24 TS A M P S VOLTS kW SINGLE L1 L2 L3 PHAS...

Page 41: ......

Page 42: ..._________________________________________ ADDRESS __________________________________________________________________________________________________________________________ CITY ______________________...

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