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12

A. Trouble shooting

The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you
use a qualified service company. Call 1-800-KEATING if you need assistance in locating a qualified service
company.

PROBLEM

PROBABLE CAUSE

SOLUTION

Constant pilot won’t light.

a. Gas isn’t turned on.

a. Turn manual gas valve on. If using 

flexible connector with quick disconnect, 
make sure quick disconnect is 
completely engaged.

b. Clogged constant pilot tubing.

b. Turn fryer and manual gas valve off.

Clean tubing.

c. Constant pilot valve isn’t 

c. Turn constant pilot valve on and adjust

turned on.

pilot flame height.

Runner pilot tube won’t

a. Gas isn’t turned on.

a. Turn manual gas valve on. If using 

light.

flexible connector with quick disconnect, 
make sure quick disconnect is 
completely engaged.

b. No electricity to fryer (BB & TS

b. Plug fryer into approved outlet.

models).

c. Hi-Limit has been activated

c. Push Hi-Limit reset button located under

control panel. See figure 2-4.

d. Clogged runner pilot orifice(s).

d. Turn fryer and manual gas valve off. Clean

orifice(s) and other parts as necessary.

e. Drain valve handle isn’t pushed

e. Push in and latch drain valve handle to

in completely (Central filter only).

activate rear drain safety switch.

Runner pilot won’t 

a. Low gas supply or pressure.

a. Verify if size of incoming gas line to fryer 

stay lit.

and manifold gas pressure are adequate.

b. Dirty runner pilot tube or pilot

b. Turn fryer and manual gas valve off.

orifice(s).

Clean orifice(s) and pilot tube.

c. Low pilot flame height.

c. Adjust pilot flame height. 

d. Flame switch control is faulty

d. If it takes more than 60 seconds for pilot

(BB & TS models).

to stay lit, replace flame switch control.

e. Hi-Limit has been activated

e. Push Hi-Limit reset button located under

control panel. See figure 2-4.

f. Exhaust problems or drafts in

f.

Install or adjust flue restrictors. If problem 

kitchen.

persists, contact your HVAC representative.

g. Thermopile or gas valve is faulty

g. Perform millivolt tests.

(AA & CMG models).

Replace faulty thermopile or gas valve. 

h. Delayed ignition.

h. See diagnosis below.

Delayed ignition.

a. Dirty runner pilot tube or pilot

a. Turn fryer and manual gas valve off.

orifice(s).

Clean orifice(s) and pilot tube.

b. Low pilot flame height.

b. Adjust pilot flame height. 

c. Exhaust problems or drafts

c. Install or adjust flue restrictors. If problem 

in kitchen.

persists, contact your HVAC representative.

d. Low gas supply or pressure.

d. Verify if size of incoming gas line to fryer 

and manifold gas pressure are adequate.

Burners won’t come on.

a. Thermostat is faulty.

a. Push and hold in Hi-Limit test button. If

burners come on, replace thermostat.

b. Fry/Off/Melt switch (BB & TS

b. Replace switch.

models) or On/Off switch
(AA & CMG models) is faulty.

c. Faulty gas valve.

c. Replace gas valve. 

Flames come out top

a. Excessive gas supply or pressure.

a. Adjust pressure, change burner orifices

of flue

or install in-line regulator.

b. Collapsed burner radiants.

b. Replace radiants.

c. Exhaust problems.

c. Install or adjust flue restrictors. If problem 

persists, contact your HVAC representative.

Summary of Contents for GAS FRYER

Page 1: ...INSTANT RECOVERY GAS FRYER SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1 800 KEATING www keatingofchicago com...

Page 2: ...nance 10 Oil Breakdown 10 Limited Calibration 10 Thermostat Bulb Positioning 11 Hi Limit Check 11 SECTION V SERVICE DIAGNOSIS General 11 Trouble Shooting Charts 12 13 SECTION VI PARTS LIST Ordering Pa...

Page 3: ...STALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VIC...

Page 4: ...ustibles You must maintain the following minimum clearances from combustible and noncombustible construction You must install this appliance at least 16 inches away from any open flame Adequate cleara...

Page 5: ...R OTHER REPRODUCTIVE HARM II INSTALLATION This fryer MUST be installed inspected calibrated and serviced by qualified and or certified and or licensed service personnel you may void your Keating warra...

Page 6: ...current ANSI Z21 41 CAN 1 6 9 standard for quick disconnect devices for use with gas fuel as applicable WARNING IF DISCONNECTION OF THE RESTRAINT IS NECESSARY IT MUST BE RECONNECTED WHEN THE FRYER IS...

Page 7: ...NDING PRONG FROM THIS PLUG GAS LEAK TESTING Prior to lighting your fryer 1 Make sure all thermostats switches and safety valves are in the OFF position 2 Turn main On Off manual gas valve to the ON po...

Page 8: ...gas supply to unit usually at rear by turning handle in line with gas piping or hose Also open manual valve red gas cock on gas piping inside unit where applicable 2 Light the constant pilot located...

Page 9: ...TING PROCEDURES USE ONLY KEATING APPROVED BASKETS IN YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR FRYER VESSEL CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO FRYER T...

Page 10: ...DRAINING WARNING ALWAYS SHUT THE FRYER OFF COMPLETELY BEFORE DRAINING THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE F...

Page 11: ...ent accidental spillage 5 Fill fryer vessel to Fill Level line with water WARNING UNDER NO CIRCUMSTANCES SHOULD THE FRYER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING TH...

Page 12: ...a clearly visible and accurate display and are very easy to use PROGRAMMING To program the timers the unit must be in the idle mode Press and hold the set button for approximately two seconds The disp...

Page 13: ...formance A Oil Breakdown As part of a Preventive Maintenance Program the oil in your fryer needs to be filtered regularly to avoid breakdown The initial investment in the frying system is less than th...

Page 14: ...back 3 Apply oil resistant flexible sealant onto compression fitting thread before installing fitting into fryer vessel 4 Position bent portion of bulb against far right heat transfer tube and instal...

Page 15: ...ot b Turn fryer and manual gas valve off orifice s Clean orifice s and pilot tube c Low pilot flame height c Adjust pilot flame height d Flame switch control is faulty d If it takes more than 60 secon...

Page 16: ...oil d Check with oil supplier for higher grade oil e Fryer is overheating and Hi Limit e Check thermostat calibration control has failed and bulb position See pages 10 11 and replace thermostat if ne...

Page 17: ...LVE ALL 004266 1 1 1 1 1 1 6 RUNNER PILOT AIR SHUTTER NIPPLE W NUT 015747 1 1 2 2 2 3 CLIP 004090 1 1 2 2 2 3 7 RUNNER PILOT ORIFICE CALL 1 800 KEATING 1 1 2 2 2 3 8 RUNNER PILOT ORIFICE HOLDER STRAIG...

Page 18: ...15 TS CONTROL PANEL AA CMG CONTROL PANEL BB CONTROL PANEL GAS FRYER ASSEMBLY...

Page 19: ...16 RUNNER PILOT ASSEMBLY See Page 16 for part numbers...

Page 20: ...L PLATE 1 030833 3 THERMOSTAT KNOB 1 004163 4 RETAINING SCREWS 3 004610 5 FRY ON OFF SWITCH PLATE 1 007997 6 TOGGLE SWITCH FRY ON OFF 1 004499 7 HI LIMIT TEST PLATE 1 004305 8 HI LIMIT TEST BUTTON 1 0...

Page 21: ...ITCH MAIN ON OFF BB TS 1 004499 9 HI LIMIT TEST BUTTON BB TS 1 004304 10 TIMER ELECTRONIC TS 2 023709 11 MELT CONTROL BB TS 1 004169 12 NUT WITH BOOT BB TS 1 009389 13 CONTROL PANEL HOODED BB TS 1 14...

Page 22: ...E SWITCH FRY OFF MELT 1 000521 8 TOGGLE SWITCH MAIN ON OFF 1 004499 9 HI LIMIT TEST BUTTON 1 004304 10 TIMER ELECTRONIC 2 023709 11 MELT CONTROL 1 004169 12 NUT WITH BOOT 1 009389 13 CONTROL PANEL HOO...

Page 23: ...ITCH BUZZER LIMIT 2 004592 8 MOTOR CCW LEFT Viewing front of fryer 1 000390 9 MOTOR CW RIGHT Viewing front of fryer 1 000391 10 BUZZER ON OFF SWITCH WITH PLATE 1 004499 11 BUZZER 1 004223 12 WIRE HARN...

Page 24: ...ROD 2 015817 ROLLER PIN 2 016393 ROLLER PIN LOCK 2 016392 5 LIFT ROD FOR SPLIT BASKETS 2 020086 6 BUSHING PUSH ROD 4 016405 7 BUSHING RETAINING RING 4 015831 8 FUSE HOLDER 2 004335 9 FUSE ACTUATOR GRO...

Page 25: ...of this manual and should be saved for troubleshooting and maintenance The wiring diagrams in this section cover standard fryers which may or may not match the diagrams sent with the fryer Non standa...

Page 26: ...23 BB WIRING DIAGRAM TS WIRING DIAGRAM...

Page 27: ...18 AND ABOVE TS WITH BASKET LIFT WIRING DIAGRAM 24 14 TS WITH BASKET LIFT WIRING DIAGRAM...

Page 28: ...TY AGAINST LATENT DEFECTS E XCLUSIONS The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting from improper installation or main...

Page 29: ...NUMBER __________________________ SERIAL NUMBER ____________________________________ FRYER FILTER SYSTEM GRIDDLE REMARKS __________________________________________ TOP SIDE COOKER HOT PLATE PASTA PLUS...

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