KE2 AdaptiveControl Quick Start Manual Download Page 12

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Q.1.35 January 2016

Page 12

© Copyright 2016 KE2 Therm Solutions, Inc., Washington, Missouri 63090

Coil Sensor

  The coil sensor location is of the utmost importance for the 

proper operation of the controller.  It is essential that the sen-

sor is in the coldest location on the coil at the end of the de-

frost cycle, to ensure a complete defrost. See preliminary steps 

A-D on page 3 to determine the coldest location on the coil.

Once you have determined the proper sensor location as described 

in preliminary steps A-D on page 3, the sensor can be installed.

Alternate method - As the defrost termination sensor, it is important 

to ensure the sensor does not terminate defrost before all frost has 

been removed from the coil. In some installations, inserting the sen-

sor into the coil may position it too close to the defrost heat source. 

An alternate method of positioning places the sensor vertically be-

tween the coil fins. This shows the coil sensor properly secured.

Extending sensor wires

  After the sensors are mounted, they are routed back to the control-

ler.  If the wires must be extended, use 18 gauge twisted shielded 

pair.  Maximum length for 18 gauge: 100ft.

  When running the wires back to the controller care must be tak-

en to avoid interference being introduced into the sensor wires.  

Interference can be introduced when sensor wires are located 

near high voltage lines.  High voltage is defined by Underwriter’s 

Laboratories as above 30V.  The higher voltage the more likely it is 

to introduce interference, and the more important to avoid. 

  If crossing a high voltage line is necessary, the sensor wiring should 

be run at right angles to prevent noise.

1.5”

Thermistor

Epoxy 

.5”

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23

24

Installing the Sensor Properly

Note, the most active portion of the sensor is the first 1/2” of the 

1-1/2” long stainless steel probe. Figures 23 and 24 show two meth-

ods for installing the sensor in the coil. The method shown in 23 will 

work in most applications, however in some cases inserting the sen-

sor into the coil may position it too close to the defrost heat source. In 

these instances, the method shown in Figure 24 can be used.

22

Figure 23A shows the sensor touching two circuit tubes. When in-

serting the sensor into the coil, the tip should touch one of the cir-

cuit tubes. It should not be located adjacent to the electric heating 

elements.  It should be about half the distance between the heat-

ers if possible. In Figure 23B the probe is inserted into the fins ap-

proximately 1/16” deeper than the stainless shielding. Pinch the fins 

gently together, securing the sensor in place. This provides thermal 

ballast to ensure a complete defrost.

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KE2 Adaptive

Control

Quick Start Guide

Summary of Contents for AdaptiveControl

Page 1: ...rovided Conduit to go between the controller and the evaporator 2 Conduit connectors straight or elbow as required 8 High voltage wires matched to the load of the heaters fans liquid line solenoid and...

Page 2: ...Vapor Mix Restrictor TEV or EEV Warm Liquid ColdVapor HotVapor Warm Air Cold Air Evaporator Compressor Condenser SaturationTemp F from receiver pressure LiquidTemp atValve F Subcooling Suction Pressu...

Page 3: ...lect two places that are the last to defrost preferably at each end of the evaporator More often than not on coils the location of the sensor is a short distance from the end approximately 1 to 1 1 2...

Page 4: ...e Control Cutalengthofconduittogofromthecontrollertotheevaporator Measure the distance between the controller and evaporator to account for the extra length necessary to properly route conduit Determi...

Page 5: ...end of the conduit to the controller 5 5 115V 208 240V Wiring the controller Locate the Voltage Selector Switch It is a 2 position switch with red indicator The selected voltage will be displayed on...

Page 6: ...lug the connectors to the COM and NO positions of the Liquid Line Solenoid Compressor Relay Liquid Line Solenoid LLS Comp Relay Using KE2 Wire Harness The yellow wires are used for Liquid Line Solenoi...

Page 7: ...he controller to the plastic posts Connecting sensor wires to controller The temperature sensors are designed to be attached to the con troller using 2 position screw terminals The terminals are locat...

Page 8: ...controller 15 Evaporator wiring Fans Strip the ends of the wires con nected to the KE2 Adaptive Control used to control the evapo rator fans The fan wires from the controller can be attached to the te...

Page 9: ...ect L2 Neutral to the remain ing defrost leads The defrost safety should not be re moved from the circuit Its purpose is to prevent the heaters from over heating and causing damage 18 Copyright 2016 K...

Page 10: ...ary 2016 Page 10 Copyright 2016 KE2 Therm Solutions Inc Washington Missouri 63090 Figure 8 Wiring Schematic Ladder Diagram Figure 8 Wiring Schematic Using KE2Terminal Board KE2 AdaptiveControl Quick S...

Page 11: ...ew included The end with multiple loops is designed to hold the sensor Locate the best place to install the sensor The sensor should be located between 6 and 12 inches away from the face of the evapor...

Page 12: ...erference being introduced into the sensor wires Interference can be introduced when sensor wires are located near high voltage lines High voltage is defined by Underwriter s Laboratories as above 30V...

Page 13: ...venient loca tion where it can be easily located for future service 27 Setting the dip switch to activate on board buzzer To disable the audible alarm buzzer feature of the KE2 Adaptive Control the di...

Page 14: ...d dFt diF OFFt Runt FrEF AU1 StA1 AU2 StA2 tS2 tOd d1 d2 d3 d4 d5 d6 d7 d8 d9 d10 d11 d12 dtSP drnt fdSP Fndt FndF Pdt HAO LAO tAd Adr Unt CLAL Schedule Defrost w Custom Defrost Per Day tS dtyP dFit d...

Page 15: ...0V 208 240V StorageTemp 40 to 120 F 40 to 49 C OperatingTemp 40 to 120 F 40 to 49 C Display 4 digit 7 segment LED IP Rating IP65 Inputs 4 3 colored 15 temp sensors KE2 SKU 21151 2 dual purpose tempera...

Page 16: ...ive cycles ECdF Excessive Defrost Controller has performed 11 consecutive defrost cycles without terminating on temperature PF Power Failure Indicates power has been off and just turned on only when d...

Page 17: ...00 diS 23 59 diS d2 Start time of Defrost 2 0 00 diS 23 59 diS d3 Start time of Defrost 3 0 00 diS 23 59 diS d4 Start time of Defrost 4 0 00 diS 23 59 diS d5 Start time of Defrost 5 0 00 diS 23 59 diS...

Page 18: ...lock d12 Defrost 12 Setpoint Start time of Defrost 12 when in defrosts per day dPd is custom CUSt based on 24 hour clock dAUt Defrost Auto Variable Defrost is in Automatic mode i e normal operation dE...

Page 19: ...arm Offset LAO for the amount of time in theTempera ture Alarm Delay tAd NOAL No Alarm Alarm System is clear of alarms OFF System Off System State The system is currently not running OFFt Minimum Comp...

Page 20: ...ay then press Use the up arrow and down ar row to set the time STEP 7 Press the button to save settings and return to the main screen room temp will be displayed Custom Defrost Setup The following ste...

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