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KBR multimax 3D6

V3.00

EDEBD

A0210-3313-1_EN

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Summary of Contents for multimax 3D6

Page 1: ...EDEBDA0210 3313 1_EN User manual Technical parameters Your partner for network analysis Load management system 3D6 multimax System I English ...

Page 2: ... KBR Kompensationsanlagenbau GmbH Subject to typesetting and printing errors or technical changes 2 EDEBDA0210 3313 1_EN ...

Page 3: ...onsumption limits 11 2 12 Error message functions 12 2 13 Long term memory 12 3 Device overview 13 4 Installation 14 4 1 Device memory battery buffered 14 4 1 1 Inserting or replacing backup battery 14 4 2 Device installation 15 4 3 Connections 15 5 Control and display panel 17 5 0 Description of buttons and displays factory settings setting ranges 17 6 Overview of system parameters 24 7 Descripti...

Page 4: ...ctive measures overvoltage and lightning protection 55 11 Connection of additional modules 56 11 1 Functional description relay output module multisio 1D4 4RO ISO 56 11 2 Relay output module connection chart 56 11 3 Relay output module LED display 57 11 4 Function of scan button 57 11 5 Function of the DIP switches 58 11 6 DIP switch settings 59 11 7 Functional description digital input module mul...

Page 5: ... e g in the switchgear cabinet Even when the device is resold to third parties the manual remains part of the device Although we used the utmost care in assembling this user manual we would like to thank you in advance for notifying us about any errors or ambiguous descriptions you might notice 1 2 Intended use This device is intended for the optimization of energy consumption and to avoid expensi...

Page 6: ...aution means that minor injuries or damage may occur in case the appropriate safety measures are not taken Note is an important information on the product operation or the respective part of the user manual to which special reference is made Disclaimer The content of this user manual has been carefully reviewed in terms of the hardware and software described Certain deviations however cannot be ex...

Page 7: ...cifications on the manufacturer s label A wrong connection may destroy the device When connecting the device observe the connection chart see chapter Connection chart and make sure that no voltage is applied to the connection lines Only use proper wiring material and watch the correct polarity when wiring In order to ensure proper and safe operation of the product it must be trans ported stored in...

Page 8: ...iability and quality were used Each device is subject to long term testing before it is delivered Regarding product liability we refer to our general terms and conditions for electronic equipment which you can find at www kbr de The warranted properties of the device apply only if it is operated in accordance with its intended use 1 6 Disposal Defective outdated or no longer used devices must be p...

Page 9: ...t expensive power peaks 2 2 Energy optimization system with trend calculation multimax 3D6 acts as optimization calculator taking into account the assumed further energy consumption within the measurement period Careful adjust ments are made to the energy consumption to avoid unnecessary shut downs in consideration of the device properties 2 3 Switching the consumers using compensation power Negat...

Page 10: ...ia message modules By determining the state of the devices that can be optimized the optimization action can be controlled A message input can be associated to every output The multimax 3 load management system receives important information about the individual consumers via the message inputs It can be determined whether the consumer has been identified as requiring optimization by the input the...

Page 11: ...enerator counter The actual power for trend calculation is continuously deter mined via pulse period measurement and pulse count 2 9 Counter pulse monitoring In case the pulses are interrupted a central error message system can be activated by means of the error message contact 2 10 Measuring period synchronization by energy supplier pulse A measuring period synchronous pulse provides for synchron...

Page 12: ... failure Emergency switch off E24 counter pulse 3 failure Emergency switch off E25 counter pulse 4 failure Emergency switch off E26 counter pulse 5 failure After the error is cleared the message is automatically reset 2 13 Long term memory The energy control system has a battery buffered long term memory Measuring period values for 40 days 15 min measuring period Active energy memory for high and ...

Page 13: ...3 00 KBR multimax 3D6 EDEBDA0210 3313 1_EN 13 Device overview 3 Device overview From left to right Display with function keys multimax 3D6 basic module multisio relay module multisio digital input module ...

Page 14: ...ore the initial start up of the device please insert the backup battery first as described in the following as otherwise all stored data would be lost in case of a power failure 4 1 1 Inserting or replacing backup battery 1 Disconnect the device from the supply voltage 2 Lift the upper housing cover with a suitable tool e g a small screwdriver 3 When replacing a battery remove the empty battery fr...

Page 15: ...nput polarity must be observed contact your energy supplier In systems susceptible to lightning lightning protection must be provided for the control voltage bus line and pulse lines e g energy supplier pulse lines from the transformer station to the location of the energy control system 4 3 Connections To keep interfering pulses away from the inputs a shielded cable must be used for feeding energ...

Page 16: ...s open as long as the device is currentless and if there is an active mes sage Maximum switching capacity of 2A at 250V AC Terminals 80 and 81 Digital output Terminals 50 to 59 Digital inputs for example for pulse counter E1 E2 E3 E4 E5 80 81 50 51 52 53 54 55 56 57 58 59 Output Ausgang Inputs Eingänge Modul Module OUT multimax 40 41 44 42 43 45 30 31 1 2 PE Netz Power 92 91 90 B A T c k1 k2 k3 k4...

Page 17: ...nel shows the main menu selected considerably simplifying operation of the device The operator can immediately see which menu he is in 2 Unit display The DOT matrix display is normally used to show measured values In some submenus this display area is used to show additional information to assist operation 3 Hot key area The text line corresponds to the function keys lying below it and is used to ...

Page 18: ...lse NO contact Terminals 58 and 59 Outputs A01 Relay output Terminals 40 and 41 A02 Relay output Terminals 40 and 42 A03 Relay output Terminals 40 and 43 A04 Relay output Terminals 40 and 44 A48 Relay output prewarning contact NO contact Terminals 40 and 45 A49 Alarm relay NC contact currentless and opened in case of error Terminals 30 and 31 A50 Digital output Digital output Terminals 80 and 81 M...

Page 19: ...erse M00 4 Tariff switching input E 04 not inverse HT if active LT M00 5 Synchronous input E 05 not inverse Module number Output number M00 6 Relay output A 01 not inverse relay group 0 M00 7 Relay output A 02 not inverse relay group 0 M00 8 Relay output A 03 not inverse relay group 0 M00 9 Relay output A 04 not inverse relay group 0 M00 10 Relay output prewarning contact A 48 not inverse relay gr...

Page 20: ...ing off month year Target value tracking 0 to 100 external correction value yes no Energy type 0 to 99 Unit kW MW m3 h General parameters 3 hidden for TYPE one value Target value 2 0 to 50000 kW Address target value 2 selection E00 to E50 Address target value 3 selection E00 to E50 Limit max Pact 2 0 to 60000 kW Limit max Pact 3 0 to 60000 kW General parameters 4 Tariff switching bus internal inpu...

Page 21: ... Lead time 0 to 999 seconds Follow up time 0 to 999 seconds Minimum on time 0 to 24 hours Minimum on time 0 to 999 minutes Minimum off time 0 to 999 minutes Maximum down time 0 to 999 minutes Parameters of the prewarning contact TYPE negative compensation power higher than available breaking capacity Cumulated power higher than power warning threshold Trend power higher than power warning threshol...

Page 22: ...20 additional modules optionally Relay output module or digital scan mode Module bus scan timeout basic module 0 to 5 seconds Module bus timeout additional modules 0 to 5 seconds I O parameters Basic module Inputs 1 to 5 pulse counter tariff switching synchronous input digital input Outputs 1 to 6 relay output error message relay limit relay Output 7 digital output inverse yes no Clock time date D...

Page 23: ...message and alarm relay off Emergency shut down E23 Counter pulse 3 failure message message and alarm relay off Emergency shut down E24 Counter pulse 3 failure message message and alarm relay off Emergency shut down E25 Counter pulse 4 failure message message and alarm relay off Emergency shut down E26 Counter pulse 5 failure message message and alarm relay off Password Code digits four By the imm...

Page 24: ...gement I O parameters Time date Bus parameters Display parameters Alarm parameters Password The menu guidance of the multimax 3D6 is self explanatory The operator is guided and supported by the device through operating instruc tions displayed for the respective situation The following terms are available for programming Para Return for configuration EDIT Perform configuration Submenu or parameter ...

Page 25: ... switching option with several values When selecting Switching input meaning the target value switching via the signal of another input you can configure these inputs and the respective target values in the General parameters 3 area Target value 1 Numerical value in kW MW m3 h Enter the value agreed on with the energy supplier Degree of optimiza tion Numerical value in Enter the value of the appro...

Page 26: ...upplier paid anyway This can be configured for a month or for a year Afterwards the target value is set back to the configured value Target value tracking Numerical value in Maximum value of target value tracking ext Pcorr preset On Off On deactivates the individual target value setting if a target value is fed in by an external system Energy type Numerical value Energy form e g 00 Electro HT Unit...

Page 27: ...ax Pact2 Numerical value in kW MW m3 h Maximum permissible actual value max Pact3 Numerical value in kW MW m3 h Maximum permissible actual value General param eters 4 Programming Explanation TariffSwitching bus internal input Defines whether the tariff switch ing time is set via bus the input for tariff switching or defined internally If you select intrn the parameters Start LT and End LT are acti...

Page 28: ...han power warning threshold Trend power higher than power warning threshold Off output deactivated Warning threshold in of the active target value 30 to 150 seconds Hysteresis in kW 0 to 50000 kW Minimum on time in minutes 0 to 999 minutes Minimum off time in minutes 0 to 999 minutes Period time out in minutes 0 to 999 minutes Address prewarning contact A48 fixed prewarning relay TYPE Pcum Plimit ...

Page 29: ...Pcorr deviates by 0 Activation of the maximum prewarning contact is performed by allocation of the virtual output A48 to a relay output in the I O management Programming example Functional type Cumulated power higher than power warning threshold Prewarning contact active TYPE Pcum Pthreshold Warning threshold in of the active target value 90 percent Minimum on time in minutes 0 5 minutes Minimum o...

Page 30: ... measuring period time out That means that the prewarning contact is not active is deactivated if the contact was active at the end of the period before and there is no minimum on time The measuring period time out is always started at the beginning of a measuring period The minimum on time and the minimum off time take priority over the measuring period time out Programming example Functional typ...

Page 31: ... the prewarning contact s function is locked for 10 minutes measuring period time out That means that the prewarning contact is not active is deactivated if the minimum on time is still running The measuring period time out is always started at the beginning of a measuring period The minimum on time and the minimum off time take priority over the measuring period time out 8 Line parameters You can...

Page 32: ...An activated optimization line is in tegrated into the optimization cycle Mode Auto off on Defines if the consumer is integrat ed into optimization Auto always switched on or always switched off 3 Configure the address with Addr and Edit Para Line 1 2 Programming Explanation Addr output Numerical value A01 A32 fixed Address of the consumer A01 A04 at the basic device The subsequent num bers are al...

Page 33: ... in case of a malfunction The following malfunctions can trigger an emergency switch off the cumulated measuring period power is higher than the target value the limit value maximum actual power is exceeded Counter pulse failure counter 1 Counter pulse failure counter 2 Counter pulse failure counter 3 Counter pulse failure counter 4 Counter pulse failure counter 5 4 Configure the time dependent pa...

Page 34: ...sumer has to be switched on per day On min Off min Off max Numerical value in min Minimum maximum time which the consumer must be switched on or off in relation to a period Note The following consumer types are available Standard For this type of consumer the standard parameters are set Parameter example Power 18 kW Priority 01 Type standard for switch off opened active yes Mode Automatic Period t...

Page 35: ...inutes Period time out 0 minutes Lead time 0 seconds Follow up time 0 seconds Minimum on time day 0 hours Minimum on time 0 minutes Minimum off time 0 minutes Maximum off time 0 minutes Application examples Optimization in the heating up phase Optimization in the heating up phase yes yes Initial state Main switch address input Thermo switch address input Reason for switching the optimization line ...

Page 36: ...ason for switching the optimization line closed opened consumer has reached its temperature on optimization 1 That means The consumer is in the continued heating phase after the first opening of the thermo switch and may be switched off for optimization purposes No optimization in the heating up phase Main switch address input Thermo switch address input E06 E07 Optimization in the heating up phas...

Page 37: ...ced chopping For chopping a consumer only the times of Maximum on time Maximum off time are configured Under some circumstances waiting until these times have elapsed is not required if for max out the free power is already sufficient to stop chopping for max on optimization needs to be performed earlier Display for configured chopping operation Line state on The consumer is switched on all the ti...

Page 38: ...subtracts them from the total power e g if a counter meters self generated supply of energy 3 You can display the individual counter values via Pact This is only possible at this point 4 To configure counter pulse monitoring use Para Counter pulse monitoring Programming Explanation monitor from to Time Defines the time for checking if the counters emit pulses max distance Z1 2 Numerical value in s...

Page 39: ...e module in network operation This is especially useful in slow networks in order to prevent unnecessary error messages Flashing on off Makes the LEDs on the selected module flash one after the other to be able to allocate a connected module to its number Removal on off Logs an additional module off from the basic module 8 3 I O parameters In the I O parameters area you can define and configure in...

Page 40: ...ted to a termi nal The terminal is defined in the hardware inverse on off Defines if a relay reacts to positive or nega tive pulses Relay group Numerical value in sec Assigns the relay to a relay group switches independently of the multimax 8 4 Clock time date In the Clock time date area you can set the time and date as well as make settings for daylight saving time 1 Select Main menu Clock time d...

Page 41: ...elect Main menu Bus parameters Enter 2 If required start a bus scan via scan 3 Start the configuration with Edit Bus parameters Programming Explanation TYPE eBus is fixed Currently the KBR eBus is the only bus intended Address Numerical value 0 9999 Defines the bus address You can either enter a fixed bus address or detect and allocate the bus address in the SCAN mode separately for each device Ba...

Page 42: ... the percentage set Dimmer time Numerical value in min Decreases the display brightness to the value set for Dimmer brightness after the set time This makes sense if you want to keep working with the device for some time and then want to have it dimmed to save energy Press any key to have the dis play brightness return to the original value Version Combination of numbers letters Information on the...

Page 43: ...8 8 Password reset In the Password area you can define a password and this way lock the device against unauthorized entries or reset an existing password You can also restore the device default settings here 1 Select Main menu Password Enter The device displays Free meaning the standard value of 9999 was not changed and you do not need a password to make entries 2 Start the configuration with Edit...

Page 44: ...evice displays Free meaning the standard value of 9999 has been restored and you do not need a password to make entries Reset If you do not need your current settings any longer you can also restore the device default settings 1 Select Reset 2 Select Edit 3 Activate Reset to default settings 4 Confirm with Yes All your settings are lost and the device is reset ...

Page 45: ...Pcorr kW menu Cumulated power Remaining period time Beginning of measuring period Actual power Trend power If this value reaches the value of a configured consumer a consumer is switched off in case of a negative compensation value or switched on in case of a positive compensation value in accordance with the stage parameters Now in period current time Parameter main menu Ptarg End of period ...

Page 46: ... On tMinOn 04 Off tMinOff 05 On optimis 06 On menu 9 2 Potential 9 3 Line data State of the consumers Reason for switching Feedback from the consumer Power values of all consumers that can still be switched off Lines with this power have already been switched off Lines with this power are switched on Power of previous period exceeded target value reached fallen below Highest period value of the da...

Page 47: ... kW Pact Reset menu 9 4 I O status 9 5 Ptarg trackes Display of the set target val ues or tracked target values if limit tracking is activated Resets to configured target value Possible messages i no pulse at the pulse input low level I pulse at the pulse input high level o Passive output relay or pulse O Active output relay or pulse Status recording of inputs outputs switched not switched ...

Page 48: ...imax counter values HT kWh LT kWh act tariff HT Pact menu 9 6 Counter values 9 7 Current error messages Active error messages do not have to be acknowl edged and disappear as soon as the error is rectified Messages that need to be acknowledged delete e g limit violated power failure Energy meter total continuous ...

Page 49: ...gly transmission speed 38400 Bps Bus protocol KBR module bus Mechanical data except for multisio 1D4 4RO ISO Top hat rail device Housing dimen sions 90 x 36 x 61 mm H x W x D Mounting type Wall mounting on DIN rail 7 5 mm deep in accordance with DIN EN 50022 Suitable for distribution board mounting Weight approx 100g Technical data multisio 1D4 4RO ISO Top hat rail device Housing dimen sions 90 x ...

Page 50: ...001 IEC61000 6 2 10 2 Technical data of the multimax 3D6 basic module 10 2 1 Operating and display elements Operation Pushbutton for reset and scan mode accessible after removal of housing lid Control display 6 green LEDs 5 x input status 1 x operating status 10 2 2 Device memory Energy data and program memory 2 MB RAM battery buffered 256k Flash Memory type Ring buffer Long term memory for max 16...

Page 51: ...f measuring period pulse length 250ms 10 2 5 Electrical connection Connection elements Screw terminals Max permissible cross section of connecting cables 2 5 mm2 Input power supply Fuse protection F1 Recommendation 1A slow blowing fuse 4 A slow blowing KBR eBus connection Connection material For proper operation please only use shielded twisted pair cables e g I Y St Y 2x2x0 8 Pulse inputs Connect...

Page 52: ... Module bus interface Serial interface RS 485 RJ12 for ready made KBR sys tem cable modular cable Display and configura tion inter face Serial interface RS485 RJ12 Relay out puts Switching stages 5 relays Switching capacity 250V AC 2A per relay potential de pending on shared connection Alarm relay Switching capacity 250V AC 2A potential free 1 digital output SO compatible max 35V 50mA 10 2 7 Mecha...

Page 53: ...l safety Standards and amendments DIN EN 61010 1 Aug 2002 IEC1010 1 A2 Protection class I in accordance with DIN EN 61010 August 2002 Overvoltage category CAT III Relay CAT II Protection type IP20 in accordance with DIN EN 40050 part 9 1993 05 Electromag netic compat ibility DIN EN 61000 6 2 2000 03 IEC 61000 6 2 DIN EN 61000 6 3 2000 03 IEC 61000 6 3 2005 06 50 0 5 00 61 00 45 00 90 00 106 00 mul...

Page 54: ... data Flush mount ed device Housing dimen sions 96 x 96 x 46 mm H x W x D Assembly cut out 92 x 92 mm according to manufacturer s specifications Protection type Front IP 51 Weight approx 175g Standards and miscellaneous Ambient conditions Standards DIN EN 60721 3 3 A2 1997 07 3K5 3Z11 IEC721 3 3 3K5 3Z11 Operating tempera ture 5 C 55 C Humidity 5 95 non condensing Storage tempera ture 25 C 70 C El...

Page 55: ... to the computer via the KBR eBus TCP gateway All bus devices can be configured and displayed with the corresponding Windows software We will be glad to provide infor mation on which other devices you can connect to the KBR eBus as well as on the functionality of our software Information on the structure and technical parameters of the KBR eBus can be gathered from our installation guide for the K...

Page 56: ...tactors of consumers or other systems The module can be accessed by a master device multimax 3D6 multisio 5D6 or higher or a computer with visual energy via multisys 3D2 ESBS using the module bus interface The master device has to configure the module The operating voltage is supplied via the module bus interface 11 2 Relay output module connection chart Terminal assignment Terminal 40 Input relay...

Page 57: ...ltage 1 2 3 4 Power multisio Schriftarten Myriad Pro Black 12 Gerät Myriad Pro Semibold 6 1 2 3 Myriad Pro Semibold 6 Powe Größe Zuschneidung 40 0 x 65 0 mm H x B Material Beschaffenheit Klebefolie Schutzfolie hinten geschlitz siehe Bemaßung Folienfarben siehe Farbplalette oben Schriftart Logo Grafik Sonstige Schriften siehe Schriftarten oben Index Änderung Datum Name Strasser 31 08 10 Layout Fron...

Page 58: ...e output is in the normal operating mode If the DIP switch is set to on the respective output is in the manual operating mode Switch setting illustrated OFF white ON gray Normal operating mode In the normal operating mode the state created in the module is issued at the corresponding output Manual operating mode In the manual operating mode the state of DIP switches 1 to 4 is issued at the corresp...

Page 59: ... input module multisio 2D2 4DI The hardware of the multisio 2D2 4DI supports four digital outputs If the input is shorted out the module detects it as active An open input is detected as passive When connecting observe the correct polarity of electronic switches The 4 input LEDs indicate the state of the digital inputs the power LED indicates if there is operating voltage or not The digital inputs...

Page 60: ...input 4 Terminal 57 Digital input 4 IN OUT Module bus supply voltage 11 9 Digital input module LED display In KBR module bus scanning mode all 4 input LEDs are flashing In the module detection mode the input LEDs generate a running light The displays are LED1 for input 1 LED2 for input 2 LED3 for input 3 LED4 for input 4 Power LED on Operating voltage is applied The LEDs at the digital input modul...

Page 61: ...witches are assigned to the inputs as follows DIP switch 5 determines the operating mode of input 1 DIP switch 6 determines the operating mode of input 2 DIP switch 7 determines the operating mode of input 3 DIP switch 8 determines the operating mode of input 4 If the DIP switch is set to Off the respective input is in the normal operating mode If the DIP switch is set to On the respective output ...

Page 62: ...ssed as passive off If the DIP switch is set to On the input state is processed as active on 11 11 DIP switch settings Mode of operation DIP State DIP Explanation S5 Off Input 1 normal operating mode On S1 Off Input 1 manual operating mode passive off On Input 1 manual operating mode passive off S6 Off Input 2 normal operating mode On S2 Off Input 2 manual operating mode passive off On Input 2 man...

Page 63: ...V3 00 KBR multimax 3D6 EDEBDA0210 3313 1_EN 63 ...

Page 64: ...put target value 3 E 00 to E 50 Degree of optimization period duration Min Switching interval sec Period synchronization type external internal bus tariff switching Minimum monitoring yes no Target value tracking off month year Value target value tracking external compensation value not supported Energy type 0 to 99 0 current Unit kW MW m3 h Limit max Pact 1 kW Limit max Pact 2 kW Limit max Pact 3...

Page 65: ...r warning threshold Off output deactivated Warning threshold Hysteresis kW Minimum on time Minutes Minimum off time Minutes Period time out Minutes Output address prewarning contact fixed A48 Counter inputs Settings Input 1 E00 to E 50 Pulse value P kWh Voltage transformer transformation Current transformer transformation Input 2 E00 to E 50 Pulse value P kWh Voltage transformer transformation Cur...

Page 66: ...m relay off E 17 Pcum Ptarg message message and alarm relay off E 18 Limit Pact Max violated message message and alarm relay off E 19 Limit Pact Min violated Message message and alarm off E 22 Counter pulse 1 failure message message and alarm relay off E 22 Counter pulse 2 failure message message and alarm relay off E 22 Counter pulse 3 failure message message and alarm relay off E 22 Counter puls...

Page 67: ...mergency switch off in case of error yes no Period time out Minutes Lead time Seconds Follow up time Seconds Minimum on time per day Hours Minimum on time Minutes Minimum off time Minutes Maximum off time Minutes e g for chopping operation Additional parameters thermal consumers Input address main switch E 00 to E 50 Input address thermostat E 00 to E 50 Optimization in the heating up phase yes no...

Page 68: ...KBR multimax 3D6 V3 00 EDEBDA0210 3313 1_EN 68 Additional notes ...

Page 69: ...V3 00 KBR multimax 3D6 EDEBDA0210 3313 1_EN 69 Additional notes ...

Page 70: ...Stat No Consumer description Contact open on switch off P targ kW Line active Priority Contact for feedback Time out minutes shortest on time in minutes longest off time in minutes shortest off time in minutes Emergency switch off In case of malfunction 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ...

Page 71: ...No Consumer description Contact open on switch off P targ kW Line active Priority Contact for feedback Time out minutes shortest on time in minutes longest off time in minutes shortest off time in minutes Emergency switch off In case of malfunction 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ...

Page 72: ...EDEBDA0210 3313 1_EN Am Kiefernschlag 7 D 91126 Schwabach Germany Phone 49 0 9122 6373 0 Fax 49 0 9122 6373 83 E mail info kbr de www kbr de www visualenergy de KBR Kompensationsanlagenbau GmbH ...

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