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Operation and Service megaSun 5600

5.10 Cooling system and exhaust air

Principle of the

cooling system

The following pictures illustrate the cooling system of the
sunbed.
Ambient air (if there is no air-conditioning) or cooled air mixed
with ambient air (if there is air-conditioning) (Illustr. 5-22 and
Illustr. 5-23) is blown by the body ventilator through ten nozzles
into the tanning room of the sunbed (blue).
Through the upper

lter, the fan draws in air to cool the tubes

and burners in the upper part; through the front

lter cooling air

is drawn in for the lower part (tubes). The exhaust air is then
blown off through the exhaust

Illustr. 5-20 Body cooling (blue) and unit
cooling (green),

lter mats (orange) and

exhaust air (red)

Illustr. 5-21 Exhaust fan (mounting
picture)

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Summary of Contents for megaSun 5600

Page 1: ...megaSun 5600 BA5600EN_G 0707 ...

Page 2: ... Super Power Super Power CPI 35 6 5 megaSun 5600 Ultra Power Ultra Power CPI 35 7 Wiring diagram 36 7 1 Mains voltage 36 7 2 megaVoice without music option 37 7 3 Internal music signal MP3 player 37 7 4 External music signal without channel selection 38 7 5 External music signal 100V without channel selection 38 7 6 External music signal with channel selection 39 7 7 External Channel Selection 40 ...

Page 3: ...erate the shoulder tanner without lamp unit Attention High light intensity do not look into the radiators Technical Parameters Mains voltage The data indicated in the tanning schemes are based on the assumption that both tubes and burners are replaced at regular intervals Section 5 4 When replacing tubes remember to reset the CPI control system Section 8 2 and the counter of the tube service hours...

Page 4: ...mps of the shoulder tanner 5 5 800 For CPI apparatuses with burners in Eco mode or for CPI apparatuses without burners in Power mode Change tubes Reset counters 8 2 2 Reset counter of service hours 1000 For CPI apparatuses without burners in Eco mode with megaSun CPI tubes in Power mode Change tubes Reset counters 8 2 2 Reset counter of service hours 5 4 Replace aquaCool nozzles 5 15 1200 For CPI ...

Page 5: ...ronic ballasts megaVoice Acoustic user guidance MP3 sound box With a 256MB memory for music Music system Audio amplifier and audio switch Channel select next track of the external music source Waste air tube Ø 300 mm 3 m Central exhaust air element Warm air recirculation legTanner x traTan Shoulder tanner Operation and Service megaSun 5600 3 Optional Equipment the music system should be present ...

Page 6: ...ning lamps are turned on automatically If the touch key Start is pressed during this warm up time the lamps turn on immediately The facial tanners are always turned on only after a certain delay Some of the basic features are set in service level I such as colour stimulation aroma therapy time control etc Studio staff will set these options according to the customers wishes Illustr 4 1 The main di...

Page 7: ...uch key to switch on the apparatus during the warm up time If the tanning session has been interrupted by means of the Stop key it can be continued after touching the Start key once again provided the coin operated counter has not run down yet The numerical display shows the tanning time When the tanning time is over the running text will appear again Stop By pressing this touch field for at least...

Page 8: ...bove the double arrow symbol The following menus are available which will be explained in more detail below Music channel Air Condition Colour stimulation Aroma Acoustic user guidance By calling up these additional menu functions you can see which functions are activated after switching on the apparatus Special customer requests can be pre selected in the service menu see Section 8 2 ff Extended m...

Page 9: ...tch the facial tanners on again or you can increase their output When the system has been switched off there will be a time lag before you can switch it on again due to the necessary cooling of the burners Here you can activate the aquaCool water atomisation func tion plus button symbol flashes or deactivate it minus button symbol does not flash Default setting at start as defined on service level...

Page 10: ... fan is then switched off The body fan can be switched on again at any time simply by touching the field Channel selection With the help of this system you can choose the audio source e g change the CD or go to the next piece of music MP3 The MP3 player is equipped with a 256MB chip which can take the volume of the 3 music CDs The studio operator himself can choose the music and with the computer ...

Page 11: ...ditioning has been switched off it can only be switched on again after an interval of 3 minutes A small star is displayed to confirm this If the request to switch on the system is made earlier it will be registered big star and when the interval of 3 minutes is over it will be executed automatically Exception In case that the system has been switched off by means of the coin controlled system it c...

Page 12: ...out at the foot of the bed The air stream leads the fragrance over the body to the face so that it can be perceived intensively aroma and aquaCool are activated one after the other aroma aquaCool aroma and start again and again in an in terval of 1 minute Tip pureAir and aroma exclude each other As long as aroma is given off pureAir will be switched off megaVoice The Voice function can be switched...

Page 13: ...orative may be switched on or off if the timer signal is not active by pressing the key sequence of the body fan You have to press the individual buttons within a period of 1 sec Please also bear in mind the possibility of defining two different illumination cycles for each day of the week see 8 2 2 Error message Abluft exhaust air This error message is shown in the display and can be acknowledged...

Page 14: ... for any damages caused by chemically active agents such as inappropriate cleaning agents To clean the varnished and plastic surfaces use a damp soapy cloth It must be avoided at any rate that cleaning fluid runs into the apparatus Clean only with a damp not wet washleather and a plexiglass cleaner antistatic The cleaning agent must be applied onto the cleaning cloth and not directly onto the chro...

Page 15: ...y Operation and Service megaSun 5600 5 2 Dismantling the acrylic panes Dismantling the pane in canopy and lateral part The following tables explain how to dismantle the acrylic panes Illustr 5 2 Release the four screws of the canopy pane Illustr 5 3 Release the four screws of the lateral pane Base and duct pane The following table shows how to clean the base and duct pane The electronic parts inst...

Page 16: ... of the base pane 5 If there is a duct pane in the bed you can take it out for cleaning purposes Carefully put the duct pane back into its correct position for the proper cooling of the base pane Proceed in the same way with the shoulder tanner Illustr 5 6 6 Clean the upper surface of the base pane and fasten it with the two screws Operation and Service megaSun 5600 Illustr 5 4 Pan head screw Illu...

Page 17: ...n additional safety function Behind each of the filter panes there is a safety switch that switches off the burner in the case of a missing or broken pane Do not operate the tanning system with a defective filter pane Carry out regular visual inspections Filter panes have to be replaced only by those of the same type The filter panes may be dismantled and replaced by trained expert staff only Filt...

Page 18: ...e tubes or face and shoulder tanners Cleaning intervals Unit lighting To make sure that the tanning effect is maintained we recommend you to clean the tubes and UV radiators with warm water and a chamois after approx every 200 hours of use Do not use any aggressive or alcoholic cleaning agents The coloured filter Sec 5 7 Unit lighting has to be replaced at the latest when replacing the tanning tub...

Page 19: ...rds Then take hold of the socket of the burner on the opposite side and pull it out in an inclined upward movement Burner and socket represent one single component Illustr 5 5 5 5 When installing the new burner be careful not to touch the glass with your bare hands This would cause stains that burn in during operation If you happen to touch the glass use alcohol to clean it carefully Press one sid...

Page 20: ...Disconnect the reflec tors at the respective ignition unit from the electrical system Illustr 5 5 5 Spread the clamp and take off the burner including socket Illustr 5 5 6 Insert the new burner and ensure a snug fit Illustr 5 5 7 Insert the reflector Illustr 5 5 8 Reflector correctly posi tioned under the chrome cover Flat projection Operation and Service megaSun 5600 ...

Page 21: ...cial tanner Burners Only trained expert staff is allowed to install or remove burners Illustr 5 12 Pushing the burner sidewards Illustr 5 13 Pulling the burner out towards the front Installing the burners During service dirt accumulation and an incorrect positioning may lead to damages of lamps and sockets Therefore when inserting the burners please make sure that the contact surfaces of both sock...

Page 22: ...he left Now you can replace the tube Illustr 5 14 3 Close the base pane Operation and Service megaSun 5600 5 7 Unit lighting Coloured filter Replacing the lighting system in the canopy The coloured filter has to be replaced at the latest when repla cing the tanning tubes Both in the canopy and in the lateral section there is a coloured lighting tube installed behind the tanning tubes see Table Rep...

Page 23: ... reflector may be exchanged too 5 Insert the new reflector and lamp and mount the covers in reverse mode Operation and Service megaSun 5600 Canopy lighting megaSun 5600 Below the canopy casing you will find two energy saving lamps and a dual ballast To replace the lamps touch it at the lamp socket Illustr 5 15 Energy saving lamps in the canopy and its ballast ...

Page 24: ...gers of the air conditioning unit as well to see if they are dirty Section 5 10 Dirty heat exchangers considerably reduce the capacity of the air conditioning unit Vacuum clean the heat exchangers if necessary Filter mat in the canopy This filter mat can be easily replaced at the rear side of the canopy Illustr 5 16 Replacing the filter mat Filter mat in the base section The filter mat is located ...

Page 25: ...5 Check the canopy drive the canopy remains firm in any position 6 Close the lateral pane Operation and Service megaSun 5600 5 9 Canopy drive Regular maintenance Tightening the springs In order to guarantee a trouble free operation of the canopy drive check and service the spring ropes each time the tubes are replaced see table step 1 2 If the canopy does no longer remain firmly in the upper posit...

Page 26: ...ustr 5 22 and Illustr 5 23 is blown by the body ventilator through ten nozzles into the tanning room of the sunbed blue Through the upper filter the fan draws in air to cool the tubes and burners in the upper part through the front filter cooling air is drawn in for the lower part tubes The exhaust air is then blown off through the exhaust flue green Illustr 5 20 Body cooling blue and unit cooling...

Page 27: ...nal both base pane and canopy are cooled Ambient air is drawn in through the filter cooled in the air conditioning unit and led through an air hose to the space between duct pane and base pane At the foot of the bed this air is mixed with cabin air and blown through a fan into the tanning space of the system three nozzles Illustr 5 24 Cooling principle of base section Air nozzles Filter Air condi ...

Page 28: ...ke sure that the base pane is adequately cooled Operation and Service megaSun 5600 Maintenance of the exhaust air system and the air conditioning A clean and trouble free exhaust air system prevents the apparatus from overheating The maximum hose length of 6 m must not be exceeded unless there is an additional ventilator 5 11 Air conditioning unit Air hose Fan Condensation hose leads outside to th...

Page 29: ...a substantial contribution to the safety of the system and to a long period of trouble free operation The condensate tank has to be checked every day and to be emptied if necessary Air condition device Condensat tube Condensat pump Tub 5 13 Changing aroma box aquaCool canister aquaCool If the canister is empty it will be displayed after the tanning session or by a icon on display the aquaCool func...

Page 30: ...r the I C BUS adaption for the connection of an external music signal with volume regulation and the connections to the MP3 players The memory card for the MP3 player can be changed after opening the base pane see illustration on the following page MP3 player Illustr 5 26 Installation below the base pane Illustr 5 27 MP3 player with music card Illustr 5 28 Construction elements Illustr 5 29 MP3 fo...

Page 31: ...emory card insert and press until it is looked Operation and Service megaSun 5600 5 15 Replacing the aquaCool nozzles After 1000 hours of operation the aquaCool nozzles have to be replaced in order to ensure that aquaCool stays fully operative and efficient The installation instructions will be enclosed in your spare parts consignment ...

Page 32: ...er the tanning session Length x width x height 2360 x 1260 x 1400 mm when closed 2360 x 1260 x 1800 mm when opened Central exhaust air duct Diameter Height top edge 300 mm 1600 mm Exhaust air hose Ø 300 mm Weight with air conditioning unit 670 kg Connection box 140mm x 120mm x 70mm with PG 21 Power supply 400 V 3N 50Hz Fuses Circuit breaker 3 pins 3 x 20 A RCD for megaSun 5600 Super Circuit breake...

Page 33: ...megaSun Ultra Power R 100 Longlife powered by CPI Tubes base section UV3 18x megaSun R 100 III UV4 18x megaSun Super R 100W UV3 18x megaSun R 100 III UV4 18x megaSun Ultra Power R 100 Longlife powered by CPI Shoulder tanners 2x 250 W megaSun 250 Rated capacity W w air conditioner w o air condition 8910 7650 10110 8850 1260 1600 Ø300 Operation and Service megaSun 5600 6 2 Views Illustr 6 1 Front vi...

Page 34: ... air conditioner 10870 9610 12070 10810 Ultra Power Ultra Power CPI Exhaust air appr 2250m h free blow Air velocity appr 10 m sec Lamps UV3 4x 400 W megaSun 600 UV4 4x 500 W megaSun 600 Filter panes KBL 3020019100 Tubes canopy and lateral sections UV3 26x megaSun R 160W III UV4 26x megaSun Super R 160 UV3 26x megaSun R 160W III UV4 26x megaSun Ultra Power R 160 Longlife powered by CPI UV4 legTanne...

Page 35: ... unit has to be connected to the 400 V mains the connection is to be protected by fuses For details on the fuses please refer to the section Technical data An FI protective switch is required in any case KBL Solarien AG recommend the following type KBL 3200 0770 00 Should any interference occur due to the operation of your tan ning unit with the mains e g with ripple control systems TRA consult yo...

Page 36: ...7 2 megaVoice without music option Music amplifier 3220 2885 00 Via an interface card the MP3 player megaVoice is connected to the music amplifier which leads to the loudspeakers connected in parallel equal phased 7 3 Internal music signal MP3 player MP3 player and megaVoice are connected to the Audio switch which leads the music signal to the amplifier and then to the loudspeakers connected in pa...

Page 37: ...ic signal without channel selection To connect the music signal use a 2 pole shielded cable the shield has to be earthed at the signal source The cable is connected to the marked clamps of the Audio switch The potentiometer is used to set the signal The loudspeakers are connected in parallel equal phased 7 5 External music signal 100V without channel selection 100V Music signal Transformer 9100 01...

Page 38: ...hannel selection 100V Signal If the external music signal is a 100V signal the transmitter is introduced into the signal path in front of the Audio switch see 7 4 To connect the music signal use a 2 pole shielded cable the shield has to be earthed at the signal source The cable is connected to the marked clamps of the Audio switch The potentiometer is used to set the signal The loudspeakers are co...

Page 39: ...ng of the channel selection on the audio equipment s side Wiring on the audio system of the studio PE 1 2 3 4 5 Volume Control voltage Puls Coding channel selection channel selection Volume PE 1 2 3 4 5 Control voltage BCD Coding channel selection channel selection Wiring on the audio system of the studio ...

Page 40: ...Wire No Cable Ölflex 7 x 1 mm2 Wire No megaSunm 5600 Operation and Service megaSun 5600 7 8 External Timer Timer The timer has to be connected as follows The individual specifications and wiring diagrams of the different types of timers have to be observed A door contact is necessary for the option cabin fragrance ...

Page 41: ...in token box system In case there is an error message you need to reset this message by touching the Stop sensor field Illustr 8 1 Touch keys 1 0 for service operations Service level I In order to get access to level I first enter the sequence 1 6 1 and then PIN 1 1 1 1 Service level II This level comprises service pages that may be used by Technical Service staff only Starting from level I menu P...

Page 42: ...PI RESET Timer A on Timer A off Timer B on Timer B off PIN II Enter the correct PIN Service level II Gate ON OFF B Timer AR Cont 99 AAC Aroma Solar ON OFF Booth ON OFF B Inter 00 h Aqua ON OFF AQ Time Cycle Color R G B Operation and Service megaSun 5600 8 2 Service level I 8 2 1 Structure of the menu on service level I ...

Page 43: ...ing menus 8 2 2 The menus on service level I Operation Info In this menu the service hours of the sunbed WORK and the burning time of the tubes TUBE are displayed With the START key you open the sub menus With the STOP key you go back one level higher If you have changed a value and you will safe it press START Selection of menus by pressing keys 5 and 0 ...

Page 44: ...n and Service megaSun 5600 CPI In this menu the service hours of the sunbed WORK and the burning time of the tubes TUBE are displayed Timer This function allows you to specify two times for switching on and two times for switching off the decorative lighting for any day of the week If you do not need the switching time you can delete it by pressing key 1 The hours are set using keys 2 4 and the mi...

Page 45: ...her menus by pressing the keys 0 and 5 Aroma This is a sub menu of AAC and it has also 6 sub menus SOLAR ON OFF A fragrance is or is not sprayed off on the sunbed BOOTH ON OFF A fragrance is or is not sprayed off in the booth B INTER xx h Selection of the cycles per hour when the fragrance is sprayed off It can be adjusted to times between 00 h and 24 h GATE ON OFF A fragrance is sprayed off in th...

Page 46: ...ected as in all the other menus by pressing the keys 0 and 5 The function is switched on by the key or off by in the same manner increased or decreased Aqua This is a sub menu of AAC Water is misted up by means of nozzles making the tanning session more refreshing AQUA ON OFF This function can be switched on by pressing the key 4 above OFF and switched off by pressing the key 8 below ON AQ TIME Th...

Page 47: ... e g G this letter here G will stop flashing and this colour Green has been selected When all keys have been pressed all the letters will flash i e the colour stimulation has been inactivated It is only possible to choose one colour by pressing the corresponding key Cycle It is a sub menu of AAC The duration of the breaks of aroma and aqua can be set between 1 5 minutes The details are set by pres...

Page 48: ...or of the user guidance system when the fan is not running NONSTOP when the signal is ON the music signal is permanently amplified otherwise the music transmission ends with the tanning cycle CH The channel selection may be changed from channel and volume selection to BCD selection of a music source It is possible to select up to 4 music sources The volu me is adjusted at the music amplifier The m...

Page 49: ... service level II Configuration C M A B Adjust of the tube hours Time stamp 1st download Time stamp last download Conguration Aroma Aqua Test Release Zero or start value Display Time Display Date Aroma aquaCool aquaExtra Software release UV type device Configuration ACS Aircon OFFSET A Start ...

Page 50: ...as soon as the tanning session is started OFF The air conditioning unit starts operating only if it is activated by the studio guest OFFSET Only applicable for tanning units equipped with ACS NOTE Contact your KBL Technical Service before making any changes within this menu item Increasing the offset value results in the fan starting at a higher speed The offset value may have to be adjusted e g i...

Page 51: ...sing the or key above or below the symbol Any modications are accepted by pressing the START key AR AQ Tube hours In this menu you can set the service hours of the tubes in steps of 5 hours This display has to be reset to zero after each tube replacement Attention Always carry out a reset after each tube replacement Time stamps Here you can store the time stamps of the rst and last download of the...

Page 52: ...rs 4 8 This is analogue to the display after the rst start The version depends on the sunbed without easyCare here 5 3 or with easycare here 1 8 Test You can also test the three functions Aroma aquaCool and aquaExtra without a tanning program After selecting a function press key 1 to start the test aquaExtra is switched on by the key 4 and off by the key 9 The cycle time is 5 min It is use to chec...

Page 53: ...ne Screw the lid on again Keep clean the end of the tubes when changing the tank use a plastic bag Only use the specic water by KBL aquacool Otherwise the nozzles may clog up which might produce infections 5 Put the constructional elements back into their original place in the sunbed 6 Acknowledge the error message in service level I by calling up the displays shown on the right and by pressing ke...

Page 54: ...ked with colour points Blue compressed air for aquaCool Red reflux aquaCool Green flow pipe aquaCool Yellow aroma Colour code Abb 8 2 Compressor Abb 8 3 aquaCool Abb 8 4 aroma Abb 8 5 Canopy underside Abb 8 6 Canopy upper side Abb 8 7 Ionizor and aroma pipes Abb 8 8 Pipes at the nozzles ...

Page 55: ...ard and the revolution control Reason defective or not connected I C revolution control E02 BUS TMP Reason defective or not connected I C temperature sensor Solution press the START key The blower is running with max revolution during the temperature controll BUS Error Daten line of the Bus I C Bus is disturbed 230 V is missing at MP3 Player or Audio Switch Bus connector at MP3 Player in wrong pos...

Page 56: ... UV exposure Cataracts may develop after many repeated exposures 5 Special care is necessary in cases of pronounced individual sensitivity to UV radiation and in cases where certain medicines or cosmetics are applied 6 It cannot be said in any case that the use of a sunbed reduces the risk of getting sunburn 7 The apparatus must not be operated when the timer or the lter panes are defective 8 The ...

Page 57: ...rds it 10 Tanning apparatuses of UV Type 4 Attention To be used only after prior consultation of a doctor Operation and Service megaSun 5600 9 2 Super UV Type 3 inductive Tanning session Skin type II Skin type III Skin type IV Time in min 1 7 7 7 2 8 8 9 3 8 10 11 4 9 11 13 5 10 13 16 6 11 14 18 7 12 16 20 8 13 18 22 9 14 19 24 10 15 21 26 11 16 22 28 12 17 24 30 The interval between two tanning s...

Page 58: ...al between two tanning sessions has to be at least 48 hours Max number of tanning sessions per year 15 kJ m 60 43 33 9 3 Super UV Type 3 CPI Tanning session Skin type II Skin type III Skin type IV Time in min 1 7 7 7 2 8 8 9 3 9 10 11 4 10 11 13 5 10 13 16 6 11 14 18 7 12 16 20 8 13 18 22 9 14 19 24 10 15 21 26 11 16 22 29 12 17 24 31 The interval between two tanning sessions has to be at least 48...

Page 59: ...be at least 48 hours Max number of tanning sessions per year 15 kJ m 60 43 33 Operation and Service megaSun 5600 9 6 Super Power UV Type 3 inductive Tanning session Skin type II Skin type III Skin type IV Time in min 1 6 6 6 2 7 7 8 3 7 9 10 4 8 10 11 5 9 11 14 6 10 13 16 7 10 14 17 8 11 15 19 9 12 17 21 10 13 18 23 11 14 20 25 12 15 21 27 The interval between two tanning sessions has to be at lea...

Page 60: ...val between two tanning sessions has to be at least 48 hours Max number of tanning sessions per year 15 kJ m 60 43 33 9 7 Super Power UV Type 3 CPI Tanning session Skin type II Skin type III Skin type IV Time in min 1 7 7 7 2 8 8 8 3 8 9 10 4 9 11 12 5 10 12 15 6 11 14 17 7 11 15 19 8 12 17 21 9 13 18 23 10 14 20 25 11 15 21 27 12 16 23 29 The interval between two tanning sessions has to be at lea...

Page 61: ...10 9 14 13 18 16 The interval between two tanning sessions has to be at least 48 hours Max number of tanning sessions per year 15 kJ m 60 43 33 with legTanner 9 10 Ultra Power UV Type 3 inductive Tanning session Skin type II Skin type III Skin type IV Time in min 1 6 6 6 2 7 7 8 3 7 9 10 4 8 10 11 5 9 11 14 6 10 13 16 7 10 14 17 8 11 15 19 9 12 17 21 10 13 18 23 11 14 20 25 12 15 21 27 The interva...

Page 62: ...val between two tanning sessions has to be at least 48 hours Max number of tanning sessions per year 15 kJ m 60 43 33 9 11 Ultra Power UV Type 3 CPI Tanning session Skin type II Skin type III Skin type IV Time in min 1 7 7 7 2 8 8 8 3 8 9 10 4 9 11 12 5 10 12 15 6 11 14 17 7 11 15 19 8 12 17 21 9 13 18 23 10 14 20 25 11 15 21 27 12 16 23 29 The interval between two tanning sessions has to be at le...

Page 63: ... 1 4 4 4 4 4 4 2 5 4 5 5 5 5 3 5 5 6 5 6 6 4 6 5 7 6 8 7 5 6 5 8 7 9 8 6 7 6 9 8 10 10 7 7 6 9 9 12 11 8 8 7 10 9 13 12 9 8 8 11 10 14 11 10 9 8 12 11 15 14 11 9 9 13 12 17 15 12 10 9 14 13 18 16 The interval between two tanning sessions has to be at least 48 hours Max number of tanning sessions per year 15 kJ m 60 43 33 with legTanner ...

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