background image

 5

 NOTE

All the pictures in this manual are for explanation purpose 
only. They may be slightly different from the air conditioner you 
purchased(depend on model).The actual shape shall prevail.

4.  INSTALL THE CONNECTING PIPE

Check whether the height drop between the indoor unit and 

outdoor unit, the length of refrigerant pipe, and the number of the 

bends meet the following requirements:

Fig.4-1

ODU

Air inlet

Mounting 

bracket

Air outlet

Refrigerant pipe 
connector

4.1  Refrigerant piping

 

CAUTION

Please pay attention to avoid the components while connect to 
the connecting pipes.
To prevent the refrigerant piping from oxidizing inside when 
welding, it is necessary to charge nitrogen, or oxide will chock 
the circulation system.

The indoor and outdoor connecting pipe interface and power line 

outlet

Vavious piping and viring patterns can be selected,such as out from 
the front ,the back the side ,and undersurface, etc. (The follow display 
the locations of several piping and wiring knock-off interfaces)

Table 4-1

Fat pipe

Front out pipe

Side out pipe

Back out pipe

Undersurface out pipe

 

CAUTION

Side out pipe: please remove the L-shape metal plate, otherwise can 
not wiring.
Back out pipe:please wipe off the piping support rubber blanket beside 
the inner outlet pipe cover of the machine while back side getting out 
pipes.
Front out pipe: cut the frontal hole of the pipe-outlet plate.The method 
of the out pipe in the same way of the back out pipe. Undersurface 
outlet pipe: the knock out should from inside to outside, and then 
piping and wiring through this.Pay attention to the piping the fat 
connecting pipe should out from the largest hole, otherwise the pipes 
will be rubbed. Please do the moth proofing for the knocked out hole, 
to avoid the pest processing into and destroy the components.

4.2  Leak Detection

Use soapy water or a leak detector to check whether air leaks at each 
joint.
A and B indicate check valves of ODU.
C and D indicate IDU connecting pipe ports.

Fig. 4-2

IDU check point

ODU check point

B

A

D

C

4.3  Heat Insulation

Carry out heat insulation treatment for the pipes at the gas and 
liquid sides respectively. Pipes on the liquid and air sides have a low 
temperature during cooling. Take sufcient insulation measures to 
prevent condensation (see the fgure on the right).

 

„

The gas-side pipe must be treated with the closed-cell foam 

insulation material, which reaches the non-fammable level of B1 

and heat resistance of over 120°C.

 

„

When the outer diameter of the copper pipe is not greater than 

Φ12.7 mm, the thickness of insulation layer should be greater than 

15 mm.

 

„

When the outer diameter of copper pipe is equal to or greater than 

Φ15.9 mm, the thickness of insulation layer should be greater than 

20 mm.

 

„

The attached insulation material for the part of the IDU where the 

pipe connects must undergo heat insulation treatment that aves no 

gaps.

Fig. 4-3

The unit body

Affiliated heat pump belt

Site pipe side

Cut from upward

Summary of Contents for KMF-120 DVN4

Page 1: ...chasing our air conditioner Before using your air conditioner please read this manual carefully and keep it for future reference Mini Amazon III KMF 80 DVN4 KMF 100 DVN4 KMF 120 DVN4 KMF 140 DVN4 KMF 160 DVN4 INSTALLATION MANUAL ...

Page 2: ...nnection device which has at least 3mm separation distance in all pole and a residual current device RCD with the rating of above 10mA shall be incorporated in the fixed wiring according to the national rule The power cord type designation is H05RN R H07RN F or above Ask an authorized dealer or qualified installation professional to install maintain the air conditioner Inappropriate installation m...

Page 3: ...kW 2 8 Network matching wires 2 9 Connecting pipe 16kW 1 10 L shaped pipe 14kW 1 NOTE z Check if any accessory in the above figure is missing All the accessories must be kept properly z All the fittings should be Kaysun fittings z Wired Remote controller purchase separately z Outlet sealant purchase separately z All the figures in the manual explain only the general appearance and dimensions of th...

Page 4: ...ne may be caused There is combustible gas leakage There is much oil including engine oil ingredient There is salty air surrounding near the coast There is caustic gas the sulfide for example existing in the air near a hotspring A place the heat air expelled out from the outdoor unit can reach your neighbor s window A place that the noise interferes your neighbors every day life A place that is too...

Page 5: ...nlet surface Air inlet surface Maintenance cable and pipeline surface 2000 500 3000 3000 300 600 2000 300 3 3 Moving and installation Since the gravity center of the unit is not at its physical center so please be careful when lifting it with a sling Never hold the inlet of the outdoor unit to prevent it from deforming Do not touch the fan with hands or other objects Do not lean it more than 45 an...

Page 6: ...utlet plate The method of the out pipe in the same way of the back out pipe Undersurface outlet pipe the knock out should from inside to outside and then piping and wiring through this Pay attention to the piping the fat connecting pipe should out from the largest hole otherwise the pipes will be rubbed Please do the moth proofing for the knocked out hole to avoid the pest processing into and dest...

Page 7: ...9 5 KCMI 112 160 A 230 Φ19 1 Φ9 5 KCMI 112 4 5 Confirmation for the diameters of outdoor unit connecting pipes R410A outdoor unit connecting pipes diameters Table 4 4 Total capa ctiy of The outdoor units Main pipe size when the total equivalent piping length of liquid air side is 90m Main pipe size when the total equivalent piping length of liquid air side is 90m air side mm liquid side mm The fir...

Page 8: ...ion please refers to Table4 6 Note The max length of the branch pipe should not longer than 15m z The main pipes of indoor unit and the indoor unit branch pipe components The downstream inner units of the main pipe L2 are N1 N2 and its total capacity is 28 2 56 the size of pipe L2 isΦ15 9 Φ9 5 and the branch pipe B should be KCMI 112 The downstream inner units of the main pipe L4 are N3 N4 and its...

Page 9: ...r Unit Outdoor Unit Drop Height H Outdoor Unit up 10m 8kW 25m 10 12kW 30m 14 16kW Outdoor Unit Down 10m 8kW 20m 10 12kW 20m 14 16kW Indoor Unit to Indoor Unit Drop Heihgt H 8m Note When the total equivalent piping length of liquid gas side is 90m it must increase the size of air side main pipe Besides according to the distance of refrigerant pipe and the over matched state of inner unit when the c...

Page 10: ...of the vacuum gauge rises If the reading rises there is residual water or gas leakage in the system The leakage must be checked and solved and the test should be performed again z Water may enter into pipes in the following conditions the installation is carried out in rainy seasons and the installation period is long the pipes are condensed inside rainwater enters the pipes z After the above vacu...

Page 11: ...198 198 198 198 Max V 264 264 264 264 264 MCA 21 25 28 75 35 40 40 TOCA 18 1A 24A 29A 33A 33A MFA 25 32 40 40 40 Compressor MSC Soft star Soft star Soft star Soft star Soft star RLA 9 45 9 45 15 5 15 5 15 5 OFM kW 0 08 0 17 0 17 0 17 0 17 FLA 1 0 1 52 1 52 1 52 1 52 indoor unit power of one system into the same branch circuit z Please put the connective wire system between indoor unit and outdoor ...

Page 12: ... for 8kW and reserved digital multimeter interface for 10kW 12kW 14kW and 16kW The arrangement of OAE XYE and PQE depends on the unit Note The wired controller and centralized controller in the dashed box are optional accessories If necessary please contact the local distributor for purchase Fig 5 4 IDU IDU IDU IDU ODU P Q E P Q E P Q E Build out resistor Remote controller Wired controller P Q E P...

Page 13: ...ble 5 3 Rated current of appliance A Nominal cross sectional area mm Flexible cords Cable for fixed wiring 3 0 5 and 0 75 1 to 2 5 3 and 6 0 75 and 1 1 to 2 5 6 and 10 1 and 1 5 1 to 2 5 10 and 16 1 5 and 2 5 1 5 to 4 16 and 25 2 5 and 4 2 5 to 6 25 and 32 4 and 6 4 to 10 32 and 50 6 and 10 6 to 16 50 and 63 10 and 16 10 to 25 5 2 2 The method of fixing the power cord and signal line 1 The method ...

Page 14: ... connected to the power for 12hr z Test running can not start until all the valves are affirmed open z Never make the forced running Or the protector sits back danger will occur 7 PRECAUTIONS ON REFRIGERANT LEAKAGE This air conditioner A C adopts inncouous and nonflammable refrigerant The locating room of the A C should big engough that any refrigerant leakage is unable to reach critical thickness...

Page 15: ...or equipment that contains fluorinated greenhouse gases in quantities of 50 tonnes of CO2 equivalent or more but of less than 500 tonnes of CO2 equipment at least every six months or where a leakage detection system is installed at least every 12 months 3 For equipment that contains fluorinated greenhouse gases in quantities of 500 tonnes of CO2 equivalent or more at least every three months or wh...

Page 16: ......

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