Kattsafe GUARDRAIL Installation Manual Download Page 6 | Manualshive

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GW5 Walkway with guardrail one side - levelled metal
deck mount

GW6 Walkway with guardrail both sides - metal deck mount

GW7 Walkway with guardrail both sides - levelled
metal deck mount

GW8 Walkway

GW9 Walkway - levelled

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Kattsafe / Guardrail / Installation manual

Copyright, trademarks and product codes are property of Kattsafe.
Patents and design registrations may apply to these products.

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Summary of Contents for GUARDRAIL

Page 1: ...INSTALLATIONMANUAL GUARDRAIL...

Page 2: ...designated access to roof mounted plant and equipment Installation manual Guardrail Product brochure Guardrail and walkway Find all related products and resources on our website kattsafe com au Insta...

Page 3: ...n Kattsafe recommendations fulfill current workplace requirements for the safety of building maintenance subcontractors employees and the general public For more information please contact Kattsafe ka...

Page 4: ...lip surface to walk on Pre fabricated modular guardrail The modular guardrail components and fixings allow for a fully adjustable system to fit varying applications and on site requirements Additional...

Page 5: ...ail metal deck mount GW31 Fold down guardrail concrete mount GW32 Fold down guardrail metal deck mount GW4 Walkway with guardrail one side metal deck mount 5 Kattsafe Guardrail Installation manual Cop...

Page 6: ...oth sides metal deck mount GW7 Walkway with guardrail both sides levelled metal deck mount GW8 Walkway GW9 Walkway levelled 6 Kattsafe Guardrail Installation manual Copyright trademarks and product co...

Page 7: ...rner Post kit Fixings Handrail and kneerail End caps Self closing gate adjustable 7 Kattsafe Guardrail Installation manual Copyright trademarks and product codes are property of Kattsafe Patents and d...

Page 8: ...nut setter Pitch meter Tape measure Drop saw Battery powered or hand operated Gesipa riveter Marking pen 8 Kattsafe Guardrail Installation manual Copyright trademarks and product codes are property o...

Page 9: ...t and take all reasonable precautions to eliminate or control potential hazards and risks during the installation of this product 6 Complete all necessary OH S documentation including a Job Safety Ana...

Page 10: ...rdrail is not designed to support rope access abseil systems which will need to be configured independently of the guardrail system 6 This system under normal use and environment has a life expectancy...

Page 11: ...etween guardrails intermediate rails or toeboards shall not be less than 550mm Minimum width of walkway must be 600mm Typical Guardrail Requirements From AS1657 2018 Standards Min 50mm Clearance Guard...

Page 12: ...ICATIONS 4117 19 8 2021 GW300 5 om AS1657 2018 Standards cation Types IN LINE WITH SLOPE Max 10 Direction of Travel Walkway 0 10 Degrees Max 20 15 G Rail Req Direction of Travel Cleats Walkway 11 20 D...

Page 13: ...2 CS 2000 2000 Preferred Max 2200 if more than 2 posts POST SPACING 2 POSTS POST SPACING 2 POSTS HANDRAIL CANTILEVER MAX OVERHANG 300 Max 400 if more than 2 posts Max 450 Max 560 Max 450 100 Max 10mm...

Page 14: ...TTEN PERMISSIONFOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa com au 1029 MOUNTAIN HWY BORONIA VIC 3155 T 61 1300 301 755 E sales sayfa com au F 61 1300 881 092 E sayfa com au DRG No DATE Code...

Page 15: ...rew GW379 Kneerail End Cap GW378 Handrail End Cap HIS PROPERTY REMAINS THE PROPERTY OF SAYFA GROUP AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSIONFOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayf...

Page 16: ...aseplate side mount 1080 GW351 20 SENTRY Guardrail Post SD910 10 Screw 10 16 x 16mm Tek S_S GW378 Handrail Endcap GW379 Kneerail End Cap Concrete Parapet Must be structurally sound and or verified by...

Page 17: ...RMISSIONFOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa com au 1029 MOUNTAIN HWY BORONIA VIC 3155 T 61 1300 301 755 E sales sayfa com au F 61 1300 881 092 E sayfa com au DRG No DATE Code REV DES...

Page 18: ...ite rivet THIS PROPERTY REMAINS THE PROPERTY OF SAYFA GROUP AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSIONFOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa com au 1029 MOUNTAIN HWY BORONIA VIC...

Page 19: ...k screw 5 SD913 5mm bulb tite rivet THIS PROPERTY REMAINS THE PROPERTY OF SAYFA GROUP AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSIONFOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa com au 1029...

Page 20: ...x 700 Max 1045 Walkway Nitrile Foam Seal Roof Deck Bulb tite Rivet Main Support Channel 625 Refer to POST SPACING 450 Max 700 Max 1045 THIS PROPERTY REMAINS THE PROPERTY OF SAYFA GROUP AND MAY NOT BE...

Page 21: ...ail both sides levelled metal deck mount Key Code item 1 SD910 10 10 16 x 16 SS tek screw 2 SD907 20 12 14 x 20 SS tek screw 3 SD907 48 12 14 x 48 SS tek screw 4 SD907 45 12 14 x 45 Galvanised tek scr...

Page 22: ...08 2019 GW382 GW383 2 GW382 Handrail Elbow GW383 Kneerail Elbow SD907 20 20mm Tek Screw SD907 20 20mm Tek Screw SENTRY Corner Elbow Installation Insert the corner elbow into the handrail extrusion an...

Page 23: ...yfa com au F 61 1300 881 092 E sayfa com au DESCRIPTION SENTRY Splice Join In AL782 Sentry Handrail Splice AL783 Sentry Kneerail Splice SD907 20 20mm Tek Screw THIS PROPERTY REMAINS THE PROPERTY OF SA...

Page 24: ...2 S S F GW387 Closure Bend 40 540 HIS PROPERTY REMAINS THE PROPERTY OF SAYFA GROUP AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSIONFOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa com au 1029 M...

Page 25: ...NOT BE CHANGED WITHOUT WRITTEN FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa com au 1029 MOUNTAIN HWY BORONIA VIC 3155 T 61 1300 301 755 E sales sayfa com au F 61 1300 881 092 E sayfa com au DRG...

Page 26: ...OUR WEBSITE AT sayfa com au 1029 MOUNTAIN HWY BORONIA VIC 3155 T 61 1300 301 755 E sales sayfa com au F 61 1300 881 092 E sayfa com au DRG No DATE Code REV DESCRIPTION Sentry Guardrail and Walkway Co...

Page 27: ...ELESCOPIC RAIL AT REQUIRED WIDTH ADJUSTABLE GATE TO BE APPLIED BETWEEN 600mm AND 850mm SELF CLOSING GATE ADJUSTABLE TELESCOPIC RAIL WARNING Always mount the Self Closing Gate to open towards the safe...

Page 28: ...18 1 800 504 Standard GW353 Base Kit 4 x 6mm Rivets Total Shortened base option 4 x 8mm Rivets Total 2 x 20mm Teks or Rivets 8mm Bulbtite Rivet 4 20mm Tek Screw 2 Post and Brace as per standard instal...

Page 29: ...IN RIB ROOF DECK 7879 16 8 2018 GW370 1 20mm Tek Screw EPDM Foam Seal C Channel Section Roof Deck Min 4 Fixings per post EPDM Seal Standard SENTRY GW353 Post Guardrail to be installed as per SENTRY In...

Page 30: ...mble the post bracket to the Base Channel Fix the bracket to the channel using 6 x 20mm Tek Screws Ensure the post is vertical before fixing off completely 3 INSTALLATION GUIDE SENTRY FOLD DOWN GUARDR...

Page 31: ...nment of the posts when folding the system down 4 16mm Tek Screws 20mm Tek Screws Brace Post INSTALLATION GUIDE SENTRY FOLD DOWN GUARDRAIL SYSTEM FOLD DOWN GUARD RAIL SYSTEM System can now be folded u...

Page 32: ...ARD RAIL SYSTEM www sayfa com au June 2015 CALL 1300 301 755 Corner Installation Detail P INSTALLATION GU SENTRY FOLD DOWN GUARDRAIL SYSTEM FOLD DOWN GUARD RAIL S www sayfa com au June 2015 CALL 1300...

Page 33: ...x 75 or 100 Screw Bolts Fold Down G Rail Base Nylon Washer MIN 150 After Drilling Fill hole with Polyurethane Sikaflex before inserting screwbolt INSTALLATION GUIDE SENTRY FOLD DOWN GUARDRAIL SYSTEM F...

Page 34: ...roof deck 50 x 50 x 3 Angle 20mm Tek Screw 45mm Tek Screw 16mm Joiner 16mm Tek Screw 65 x 16 RHS Slats 32 use 2 x RHS Slats as spacers 97 Centres 60 See notes over page 45mm Tek Screw 34 Kattsafe Guar...

Page 35: ...m has been engineered for wind speeds of up to 44m s For Guardrail longer than 5m the first 2m from each end requires stanchions to be at 1000mm centres 2000 If greater than 5m see note below 2000 100...

Page 36: ...15 Vertical Handrail Custom 2 GW384 GW384 Handrail Support Brace 4 GW374 1800 Handrail 1800 3 GW375 1800 Kneerail 1800 3 GW374 600 Handrail 600 2 GW375 600 Handrail 600 2 GW382 H R Elbow 4 GW383 K R E...

Page 37: ...PART View 2 CRITERIA CHECKED COMMENTS Minimum 2 fixings into Handrail Minimum 2 fixings into Kneerail Minimum Qty of fixings 4 x 5mm bulb tite rivets or 3 x 8mm bulb tite rivets For any guardrail cha...

Page 38: ...cture attachment must be checked by competent person Any signs of distortion or excessive load to the guardrail system must be inspected and recertified by competent person Must be read prior to check...

Page 39: ...t to the attention of the workplace manager Items ticked PASS YES means they conform with the required checking criteria and are suitable for normal use until the next recertification date System data...

Page 40: ...between posts of 2 0m spacing Compliance Kattsafe guardrail is designed and manufactured to conform with Australian Standards AS 1657 2018 AS NZS 1892 1996 and relevant statutory OHS Codes of Practice...

Page 41: ...ds travellers fall arrestors etc will void warranty Systems components used for purposes other than their intended use will void warranty General wear and tear is expected and will depend on the frequ...

Page 42: ...tralia 1300 301 755 sales kattsafe com au kattsafe com au Find all related products and resources on our website kattsafe com au Installation manual Walkway Installation manual Guardrail Product broch...

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