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9.800-079.0  •  Rev. 4/08

13

  

PRESSURE 

W

ASHER

 

OPERA

T

OR’S MANU

AL
  

rupture disk:

If  pressure  from  pump  or  thermal  expansion  should 
exceed  safe  limits,  the  rupture  disk  will  burst  allow-
ing  high  pressure  to  be  discharged  through  hose  to 
ground. When disk ruptures it will need to be replaced. 
The replacement rupture disk should be torqued to 35 
ft. lbs.

fuel:

Use clean fuel oil that is not contaminated with water 
and debris. Replace fuel filter and drain tank every 100 
hours of operation.

Use  No.  1  or  No.    Heating  Oil  (ASTM  D306)  only.   
Never
 use gasoline in your burner tank. Gasoline is 
more  combustible    than  fuel  oil  and  a  serious  explo-
sion could result. Never use crankcase or waste oil 
in your burner. Fuel unit malfunction could result from 
contamination.

fuel Control System:

These  machines  utilize  a  fuel  solenoid  valve  located 
on the fuel pump to control the flow of fuel to the com-
bustion chamber. This solenoid valve, which is normally 
closed, is activated by a flow switch when water is flow-
ing through it. When an operator releases the trigger on 
the spray gun, the flow of water through the flow switch 
stops, turning off the current to the fuel solenoid. The 
solenoid then closes, shutting off the supply of fuel to 
the combustion chamber. Controlling the flow of fuel in 
this way allows for an instantaneous burn or no burn 
situation, thereby eliminating high and low water tem-
peratures, and combustion smoke normally associated 
with machines incorporating a spray gun.

CAUTIoN: Periodic inspection is recommended to in-
sure that the fuel solenoid valve functions properly. This 
can be done by operating the machine and checking to 
see that when the trigger on the spray gun is in the off 
position, the burner is not firing.

electrode Setting:

(See illustration below.)

burner Nozzle:

Keep the tip free of surface deposits by wiping it with a 
clean, solvent-saturated cloth, being careful not to plug 
or enlarge the nozzle. For maximum efficiency, replace 
the nozzle each season.

Air Adjustment:

Machines  are  preset  and  performance  tested  at  the 
factory - elevation 100 feet. A one-time initial correction 
for your location will pay off in economy, performance 
and extended service life. If a smoking or eye-burning 
exhaust  is  being  emitted  from  the  stack,  two  things 
should be checked. First, check the fuel to be certain 
that kerosene or No. 1 home heating fuel is being used. 
Next, check the air adjustment on the burner.

To adjust: Start machine and turn burner ON. Loosen 
two  locking  screws  found  in  the  air  shutter  openings 
(refer  to  illustration  below)  and  close  air  shutter  until 
black smoke appears from burner exhaust vent. Note 
air band position. Next, slowly open the air shutter until 
white smoke just starts to appear. Turn air shutter half-
way back to the black smoke position previously noted. 
Tighten locking screws. 

If the desired position cannot be obtained using only 
the air shutter, lock the air shutter in as close a position 
as can be obtained, then repeat the above procedure 
on the air band setting.

Periodically check wiring connections. If necessary to  

adjust electrodes, use diagram.

Top view

Side  view

5/32"

1/4"

5/32"

Nozzle

electrode

fUel AIr AdjUSTMeNT

Pressure 

Gauge 

Port

Pressure 

Adjustment 

Screw

7-00098 fuel 

Pump

To fuel 

Tank

Air band

Air band 

Adjustment 

Screw

return line

MAINTeNANCe

Summary of Contents for SGP-302017

Page 1: ...DS 2 6 30 P Cage 1 575 550 0 SGP 303037 HDS 3 5 30 P Cage 1 575 551 0 SGP 353037 HDS 3 5 30 Pe Cage 1 575 552 0 SGP 353037E HDS 3 5 35 Pe Cage 1 575 553 0 SGP 403537E OPERATOR S MANUAL To locate your...

Page 2: ...ructions 7 Operating Instructions 8 9 Detergents and Cleaning Tips 10 Shut Down and Clean Up 11 Storage 11 Maintenance 12 14 Troubleshooting 15 17 Maintenance Oil Change Charts 18 Exploded View 554 0...

Page 3: ...oing WArNING keep water spray away from electrical wiring WARNING Keep wand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must comply with local...

Page 4: ...he pump 22 Never run pump dry or leave spray gun closed longer than 1 2 minutes Important Safety Information In an overfilling situation additional precautions are necessary to ensure that the situati...

Page 5: ...water outlet turn burner off and open spray gun to al low water to cool below 100 before stopping the machine Then open the spray gun to relieve pres sure Failure to properly cool down or maintain the...

Page 6: ...ergent onto cleaning surface with trigger device Includes safety latch Detergent Injector Allows you to siphon and mix detergents Variable Pressure Control Wand Must be con nected to the spray gun Thi...

Page 7: ...nd coupler back to insert your choice of pressure nozzle STEP 6 Connect garden hose to the cold water source STEP 7 Connect the garden hose to pump water inlet Inspect inlets CAUTION Do not run the pu...

Page 8: ...water source and turn water on completely Never use hot water STEP 5 Rotate the fuel shut off valve to the On po sition Slide the fuel valve lever to the ON position When the engine is not in use leav...

Page 9: ...de a wide array of spray widths from 0 to 40 and are easily accessible when placed in the convenient rubber nozzle holder which is provided on the front of the machine NOTE For a more gentle rinse sel...

Page 10: ...hermal device prevents internal damage to the pump cleaning tips Pre rinse cleaning surface with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low p...

Page 11: ...exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks NOTE The use of a fuel additive such as...

Page 12: ...peratures drop below 32 F protecting your machine against freezing is nec essary Store the machine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water into a 5 gall...

Page 13: ...valve functions properly This can be done by operating the machine and checking to see that when the trigger on the spray gun is in the off position the burner is not firing Electrode Setting See ill...

Page 14: ...ps 1 Remove the tank head assembly by lifting the tank head off 2 Remove the two pipe nipples and associated fit tings 3 Lift the coil out of the outer wrap CAUTION The coil weighs about 80 lbs Use pr...

Page 15: ...fuel or water in fuel Drain fuel tank and fill with proper fuel Fuel line is clogged Clean or replace fuel line Fuel filter is plugged Replace fuel filter as needed Burner air bands are misadjusted R...

Page 16: ...heck for blockage or other foreign objects Engine RPM is low Increase RPM to correct specs See serial plate loW WATer TeMPerATUre Fuel is improper or has water in it Replace with clean and proper fuel...

Page 17: ...k and replace if necessary Pump is sucking air Check water supply and air seepage at joint in suction line Packing piston is worn Check and replace if necessary PUMP NoISy Air is in suction line Check...

Page 18: ...ect Every 50 hours or monthly Clean Every 3 months Battery Level Check monthly Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 500 hours or 6 months Clean Fuel Tank s Annually Replace...

Page 19: ...02 225 0 Detergent Injector Assy 3 550 0 551 0 552 0 553 0 1 9 802 224 0 Detergent Injector Assy 2 554 0 555 0 1 8 9 802 292 0 Nozzle SAQMEG 1503 5 Yellow 553 0 554 0 555 0 1 9 802 293 0 Nozzle SAQMEG...

Page 20: ...EM PART NO DESCRIPTION QTY 1 9 802 216 0 Injector Detergent Non Adjusting 3 1 9 802 215 0 Injector Detergent Non Adjusting 2 1 2 9 802 210 0 Clamp Hose UNI 46 54 2 3 9 802 251 0 Tube 1 4 x 1 2 Clear V...

Page 21: ...IPTION QTY 1 9 802 166 0 Coupler 3 8 Female Brass 1 2 9 802 244 0 Hose 3 8 2 Wire Pressure Loop 1 3 9 802 269 0 Hose Reel 100 Non Pivot E ZEE w Pin Lock 1 4 9 802 767 0 Screw 3 x 3 4 HH NC Whiz Loc 4...

Page 22: ...tning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that of 80...

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