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9.800-079.0  •  Rev. 4/08

OPERA

T

OR’S MANU

AL

  

PRESSURE 

W

ASHER 

 

1

PreveNTATIve MAINTeNANCe

  1.  Check to see that the water pump is properly lubri-

cated.

  .  Follow  Winterizing  Procedures  to  prevent  freeze 

damage to the pump and coils.

  3.  Always neutralize and flush detergent from system 

after use.

  4.  If water is known to be high in mineral content, use 

a water softener in your water system or de-scale 
as needed.

  5.  Do not allow acidic, caustic or abrasive fluids to be 

pumped through system.

  6.  Always use our high grade quality cleaning prod-

ucts.

  7.  Never run pump dry for extended periods of time.

  8.  Use clean fuel:  kerosene, No. 1 fuel oil or diesel. 

Replace  fuel  filter  every  100  hours  of  operation. 
Avoid  water  contaminated  fuel  as  it  will  seize  up 
the fuel pump.

  9.  If machine is operated with smoking or eye burning 

exhaust, coils will soot up, not letting water reach 
maximum operating temperature. (See section on 
Air Adjustments.)

 10.  Never allow water to be sprayed on or near engine 

or burner assembly or any electrical component.

 11.  Periodically delime coils as per instructions.

 1.  Check to see that engine is properly lubricated.

It  is  advisable,    periodically,  to  visually  inspect  the 
burner. Check air inlet to make sure it is not clogged or 
blocked. Wipe off any oil spills and keep this equipment 
clean and dry.

The areas around the pressure washer should be kept 
clean and free of combustible materials, gasoline and 
other flammable vapors and liquids.

The flow of combustion and ventilating air to the burner 
must not be blocked or obstructed in any manner. Con-
sult factory if vent stacking is going to be used.

MAINTeNANCe ANd ServICe

Unloader valves:

Unloader  valves  are  preset  and  tested  at  the  factory 
before shipping. Occasional adjustment of the unloader 
may  be  necessary  to  maintain  correct  pressure.  Call 
your local dealer for assistance.

Winterizing Procedure:

Damage due to freezing is not covered by warranty. Ad-
here to the following cold weather procedures whenever 
the washer must be stored or operated outdoors under 
freezing conditions.

During winter months, when temperatures drop below 
3°F, protecting your machine against freezing is nec-
essary. Store the machine in a heated room. If this is not 
possible then mix a 50/50 solution of anti-freeze/water 
into a 5 gallon bucket. Place a short section of garden 
hose  into  the  bucket  and  connect  it  to  the  machine. 
Elevate the bucket and turn the pump on to siphon the 
anti-freeze through the machine. If compressed air is 
available,  an  air  fitting  can  be  screwed  into  the  inlet 
connector and, by injecting compressed air, all water 
will be blown out of the system.

High limit Hot Water Thermostat:

For safety, each machine is equipped with a high limit 
control switch. In the event that the temperature of the 
water  should  exceed  its  operating  temperature,  the 
high limit control will turn the burner off until the water 
cools.

Pumps:

Use only SAE 30W non-detergent oil. Change oil after 
the first 50 hours of use. Thereafter, change the oil every 
three months or at 500 hour intervals. Oil level should be 
checked by using the dipstick found on top of the pump 
or the red dot visible through the oil gauge window. Oil 
should be maintained at that level.

Cleaning of Coils:

In alkaline water areas, lime deposits can accumulate 
rapidly inside the coil pipes. This growth is increased by 
the extreme heat build up in the coil. The best prevention 
for liming conditions is to use high quality cleaning de-
tergents. In areas where alkaline water is an extreme 
problem,  periodic  use  of  our  Deliming  Powder  (part  
#9-08008) will remove lime and other deposits before 
coil becomes plugged. (See Deliming Instructions for 
use of Deliming Powder.)

deliming Coils:

Periodic flushing of coils is recommended.

  1.  Fill a container or optional float tank with 4 gallons 

of  water,  then  add  1  lb.  of  deliming  powder.  Mix 
thoroughly.

  .  Remove wand assembly from spray gun and put 

spray gun into container. Secure the trigger on the 
spray gun into the open position.

  3.  Attach a short section (3-5 ft.) of garden hose to 

machine to siphon solution from an elevated con-
tainer. Turn  pump  switch  on,  allowing  solution  to 
be pumped through coils back into the container. 
Solution should be allowed to circulate -4 hours.

  4.  After  circulating  solution  flush  entire  system  with 

fresh  water.  Reinstall  wand  assembly  to  spray 
gun.

MAINTeNANCe

Summary of Contents for SGP-302017

Page 1: ...DS 2 6 30 P Cage 1 575 550 0 SGP 303037 HDS 3 5 30 P Cage 1 575 551 0 SGP 353037 HDS 3 5 30 Pe Cage 1 575 552 0 SGP 353037E HDS 3 5 35 Pe Cage 1 575 553 0 SGP 403537E OPERATOR S MANUAL To locate your...

Page 2: ...ructions 7 Operating Instructions 8 9 Detergents and Cleaning Tips 10 Shut Down and Clean Up 11 Storage 11 Maintenance 12 14 Troubleshooting 15 17 Maintenance Oil Change Charts 18 Exploded View 554 0...

Page 3: ...oing WArNING keep water spray away from electrical wiring WARNING Keep wand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must comply with local...

Page 4: ...he pump 22 Never run pump dry or leave spray gun closed longer than 1 2 minutes Important Safety Information In an overfilling situation additional precautions are necessary to ensure that the situati...

Page 5: ...water outlet turn burner off and open spray gun to al low water to cool below 100 before stopping the machine Then open the spray gun to relieve pres sure Failure to properly cool down or maintain the...

Page 6: ...ergent onto cleaning surface with trigger device Includes safety latch Detergent Injector Allows you to siphon and mix detergents Variable Pressure Control Wand Must be con nected to the spray gun Thi...

Page 7: ...nd coupler back to insert your choice of pressure nozzle STEP 6 Connect garden hose to the cold water source STEP 7 Connect the garden hose to pump water inlet Inspect inlets CAUTION Do not run the pu...

Page 8: ...water source and turn water on completely Never use hot water STEP 5 Rotate the fuel shut off valve to the On po sition Slide the fuel valve lever to the ON position When the engine is not in use leav...

Page 9: ...de a wide array of spray widths from 0 to 40 and are easily accessible when placed in the convenient rubber nozzle holder which is provided on the front of the machine NOTE For a more gentle rinse sel...

Page 10: ...hermal device prevents internal damage to the pump cleaning tips Pre rinse cleaning surface with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low p...

Page 11: ...exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks NOTE The use of a fuel additive such as...

Page 12: ...peratures drop below 32 F protecting your machine against freezing is nec essary Store the machine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water into a 5 gall...

Page 13: ...valve functions properly This can be done by operating the machine and checking to see that when the trigger on the spray gun is in the off position the burner is not firing Electrode Setting See ill...

Page 14: ...ps 1 Remove the tank head assembly by lifting the tank head off 2 Remove the two pipe nipples and associated fit tings 3 Lift the coil out of the outer wrap CAUTION The coil weighs about 80 lbs Use pr...

Page 15: ...fuel or water in fuel Drain fuel tank and fill with proper fuel Fuel line is clogged Clean or replace fuel line Fuel filter is plugged Replace fuel filter as needed Burner air bands are misadjusted R...

Page 16: ...heck for blockage or other foreign objects Engine RPM is low Increase RPM to correct specs See serial plate loW WATer TeMPerATUre Fuel is improper or has water in it Replace with clean and proper fuel...

Page 17: ...k and replace if necessary Pump is sucking air Check water supply and air seepage at joint in suction line Packing piston is worn Check and replace if necessary PUMP NoISy Air is in suction line Check...

Page 18: ...ect Every 50 hours or monthly Clean Every 3 months Battery Level Check monthly Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 500 hours or 6 months Clean Fuel Tank s Annually Replace...

Page 19: ...02 225 0 Detergent Injector Assy 3 550 0 551 0 552 0 553 0 1 9 802 224 0 Detergent Injector Assy 2 554 0 555 0 1 8 9 802 292 0 Nozzle SAQMEG 1503 5 Yellow 553 0 554 0 555 0 1 9 802 293 0 Nozzle SAQMEG...

Page 20: ...EM PART NO DESCRIPTION QTY 1 9 802 216 0 Injector Detergent Non Adjusting 3 1 9 802 215 0 Injector Detergent Non Adjusting 2 1 2 9 802 210 0 Clamp Hose UNI 46 54 2 3 9 802 251 0 Tube 1 4 x 1 2 Clear V...

Page 21: ...IPTION QTY 1 9 802 166 0 Coupler 3 8 Female Brass 1 2 9 802 244 0 Hose 3 8 2 Wire Pressure Loop 1 3 9 802 269 0 Hose Reel 100 Non Pivot E ZEE w Pin Lock 1 4 9 802 767 0 Screw 3 x 3 4 HH NC Whiz Loc 4...

Page 22: ...tning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that of 80...

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