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9.800-079.0  •  Rev. 4/08

15

 PRESSURE 

W

ASHER  

T

roub

leshooting  Guide

TroUbleSHooTING

ProbleM

PoSSIble CAUSe

SolUTIoN

loW oPerATING
PreSSUre

Water supply is insufficient

Use larger supply hose; clean filter at water
inlet.

Spray nozzle is old, worn or
incorrect

Match the nozzle number to the machine

and/or replace with new nozzle.

Belt slips

Tighten or replace belt; use correct belt.

Plumbing or hose is leaking

Check plumbing system for leaks. Retape
leaks with teflon tape.

Unloader is faulty or misadjusted

Adjust unloader for proper pressure. Install

repair kit when necessary or replace.

Packing in pump is worn

Install new packing kit.

Discharge valve in pump or inlet is

fouled or dirty

Check inlet and discharge valve.

Discharge valve or inlet is worn

Replace with valve kit.

Spray nozzle has obstruction

Remove obstruction.

Steam pressure control valve is
leaking (where applicable)

Rebuild or replace as necessary.

Engine RPM is slow

Set engine speed at proper specifications /
see serial plate.

bUrNer WIll
NoT lIGHT

There is little or no fuel

Fill tank with fuel.

Improper fuel or water in fuel

Drain fuel tank and fill with proper fuel.

Fuel line is clogged

Clean or replace fuel line.

Fuel filter is plugged

Replace fuel filter as needed.

Burner air bands are misadjusted

Readjust air bands for clean burn.

Little or no fuel pressure from fuel
pump

Increase fuel pressure to specification and/or
replace fuel pump.

Burner transformer is faulty

Test transformer for proper arc between
contacts. Replace as needed.

Electrical wiring is disconnected or
has short in it

All wire contacts should be clean and tight
with no breaks in wire.

Flex coupling is slipping on fuel
pump shaft or burner motor shaft

Replace if needed.

ON-OFF switch is defective

Check for electrical current reaching burner
assembly with burner switch on. Replace
switch if needed.

Heavy sooting on coil and burner

can cause interruption of air flow and
shorting of electrodes

Clean as required.

Electrode setting is improper

Check and reset according to diagram in
manual.

5 amp circuit breaker tripped

Push in reset button.

Bridge rectifier defective

Test and replace.

1V DC relay defective

Test and replace.

Fuel is not reaching combustion

chamber

Check fuel pump for proper flow. Check
solenoid flow switch on machines with spray
gun control for proper on-off flow control.

Summary of Contents for SGP-302017

Page 1: ...DS 2 6 30 P Cage 1 575 550 0 SGP 303037 HDS 3 5 30 P Cage 1 575 551 0 SGP 353037 HDS 3 5 30 Pe Cage 1 575 552 0 SGP 353037E HDS 3 5 35 Pe Cage 1 575 553 0 SGP 403537E OPERATOR S MANUAL To locate your...

Page 2: ...ructions 7 Operating Instructions 8 9 Detergents and Cleaning Tips 10 Shut Down and Clean Up 11 Storage 11 Maintenance 12 14 Troubleshooting 15 17 Maintenance Oil Change Charts 18 Exploded View 554 0...

Page 3: ...oing WArNING keep water spray away from electrical wiring WARNING Keep wand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must comply with local...

Page 4: ...he pump 22 Never run pump dry or leave spray gun closed longer than 1 2 minutes Important Safety Information In an overfilling situation additional precautions are necessary to ensure that the situati...

Page 5: ...water outlet turn burner off and open spray gun to al low water to cool below 100 before stopping the machine Then open the spray gun to relieve pres sure Failure to properly cool down or maintain the...

Page 6: ...ergent onto cleaning surface with trigger device Includes safety latch Detergent Injector Allows you to siphon and mix detergents Variable Pressure Control Wand Must be con nected to the spray gun Thi...

Page 7: ...nd coupler back to insert your choice of pressure nozzle STEP 6 Connect garden hose to the cold water source STEP 7 Connect the garden hose to pump water inlet Inspect inlets CAUTION Do not run the pu...

Page 8: ...water source and turn water on completely Never use hot water STEP 5 Rotate the fuel shut off valve to the On po sition Slide the fuel valve lever to the ON position When the engine is not in use leav...

Page 9: ...de a wide array of spray widths from 0 to 40 and are easily accessible when placed in the convenient rubber nozzle holder which is provided on the front of the machine NOTE For a more gentle rinse sel...

Page 10: ...hermal device prevents internal damage to the pump cleaning tips Pre rinse cleaning surface with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low p...

Page 11: ...exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks NOTE The use of a fuel additive such as...

Page 12: ...peratures drop below 32 F protecting your machine against freezing is nec essary Store the machine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water into a 5 gall...

Page 13: ...valve functions properly This can be done by operating the machine and checking to see that when the trigger on the spray gun is in the off position the burner is not firing Electrode Setting See ill...

Page 14: ...ps 1 Remove the tank head assembly by lifting the tank head off 2 Remove the two pipe nipples and associated fit tings 3 Lift the coil out of the outer wrap CAUTION The coil weighs about 80 lbs Use pr...

Page 15: ...fuel or water in fuel Drain fuel tank and fill with proper fuel Fuel line is clogged Clean or replace fuel line Fuel filter is plugged Replace fuel filter as needed Burner air bands are misadjusted R...

Page 16: ...heck for blockage or other foreign objects Engine RPM is low Increase RPM to correct specs See serial plate loW WATer TeMPerATUre Fuel is improper or has water in it Replace with clean and proper fuel...

Page 17: ...k and replace if necessary Pump is sucking air Check water supply and air seepage at joint in suction line Packing piston is worn Check and replace if necessary PUMP NoISy Air is in suction line Check...

Page 18: ...ect Every 50 hours or monthly Clean Every 3 months Battery Level Check monthly Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 500 hours or 6 months Clean Fuel Tank s Annually Replace...

Page 19: ...02 225 0 Detergent Injector Assy 3 550 0 551 0 552 0 553 0 1 9 802 224 0 Detergent Injector Assy 2 554 0 555 0 1 8 9 802 292 0 Nozzle SAQMEG 1503 5 Yellow 553 0 554 0 555 0 1 9 802 293 0 Nozzle SAQMEG...

Page 20: ...EM PART NO DESCRIPTION QTY 1 9 802 216 0 Injector Detergent Non Adjusting 3 1 9 802 215 0 Injector Detergent Non Adjusting 2 1 2 9 802 210 0 Clamp Hose UNI 46 54 2 3 9 802 251 0 Tube 1 4 x 1 2 Clear V...

Page 21: ...IPTION QTY 1 9 802 166 0 Coupler 3 8 Female Brass 1 2 9 802 244 0 Hose 3 8 2 Wire Pressure Loop 1 3 9 802 269 0 Hose Reel 100 Non Pivot E ZEE w Pin Lock 1 4 9 802 767 0 Screw 3 x 3 4 HH NC Whiz Loc 4...

Page 22: ...tning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that of 80...

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