Butterworth LT10Z11BMO Operation Manual Download

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Butterworth®, Inc. – 16737 West Hardy Street – Houston, TX 77060 - USA

Page 1 of 36

Phone :

281.821.7300

Fax :

281.821.5550

Internet E-Mail

[email protected]

Web Site

www.butterworth.com

Operations & Repair Manual

Product Type

Tank Cleaning Machine

Rotating

Jet-Head

Model

Manufacturer

Butterworth®, Inc.

Model Number

________________________

Manual Number :

132.2008.01.03

Release Date

Pending

Project Number :

________________________

Serial Number(s) :

Summary of Contents for LT10Z11BMO

Page 1: ...Mail eng butterworth com Web Site www butterworth com Operations Repair Manual TRH 2007 Product Type Tank Cleaning Machine Rotating Jet Head Model LT Manufacturer Butterworth Inc Model Number ________________________ Manual Number 132 2008 01 03 Release Date Pending Project Number ________________________ Serial Number s ...

Page 2: ...ATION 11 General Installation Instructions 11 MAINTENANCE AND REPAIR 12 PREVENTIVE MAINTENANCE 12 TOP ASSEMBLY 13 Disassembly 13 Reassembly 13 Top Assembly Exploded View Drawing 14 Impeller housing sub assembly 15 Disassembly 15 Reassembly 15 Impeller housing sub assembly Drawing 16 Bottom Assembly 17 Disassembly 17 Reassembly 17 Bottom Assembly Exploded View Drawing 18 Hub SubAssembly 19 Hub SubA...

Page 3: ...tions A properly designed and maintained CIP Clean In Place System is paramount to the service life of any tank cleaning machine It is in your own interest to get the best and most economical performance from your tank cleaning machine Neglect of maintenance means poor performance unscheduled stoppages shorter life and expense Good maintenance means good performance no unscheduled stoppages and be...

Page 4: ... for a given location of the machine The LT requires 65 axial revolutions to complete one pattern before it begins to rotate over the same location for a given coordinate within the tank The images below show a progressive build up of the pattern matrix for a horizontal cylindrical tank The far left image shows a course build up of the matrix with the middle image showing a more progressive view a...

Page 5: ...1 50 BSP M 300 PSIG 50 PSIG LT10Z11NO 2 x 10 0mm 11 1 50 NPT F 300 PSIG 45 PSIG LT10Z11NMO 2 x 10 0mm 11 1 50 NPT M 300 PSIG 45 PSIG LT10Z11BO 2 x 10 0mm 11 1 50 BSP F 300 PSIG 45 PSIG LT10Z11BMO 2 x 10 0mm 11 1 50 BSP M 300 PSIG 45 PSIG LT10Z21NO 2 x 10 0mm 21 1 50 NPT F 150 PSIG 35 PSIG LT10Z21NMO 2 x 10 0mm 21 1 50 NPT M 150 PSIG 35 PSIG LT10Z21BO 2 x 10 0mm 21 1 50 BSP F 150 PSIG 35 PSIG LT10Z...

Page 6: ...to the connection Figure 3 The Proper way to attach the LT can be seen in Figure 4 The nature of stainless steel against itself can cause galling When threading the inlet connection onto your fluid connection it is recommended that you employ either Teflon tape or another appropriated anti seizing compound to avoid this event See comments on conductivity page 11 The following product is recommende...

Page 7: ... 7300 Fax 281 821 5550 Internet E Mail eng butterworth com Web Site www butterworth com TECHNICAL DATA Dimensions and Weight Weight of machine 14 lbs 6 35 kgs Working pressure 0 300 PSIG 0 21 Bar Working temperature max 300 F 95 C Standard Configuration Materials Of Construction See exploded view drawing page 32 Principal dimensions in inches and mm Figure 5 ...

Page 8: ...fective throw length varies depending on jet peripheral speeds over the surface substance to be removed cleaning procedure and cleaning agent The inlet pressure has been taken immediately before the machine inlet To achieve the performance indicated in the curves allowance must be made for pressure drop in the supply lines between pump and machine 5 15 25 40 60 75 90 110 125 140 160 175 190 210 22...

Page 9: ...on the application the number of pattern completions will vary for the relative cleaning application 30 60 75 90 110 125 140 160 175 190 210 225 240 260 275 290 300 P r e s s ur e P S I 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 M inut e s N oz z le C onf igur a t ion 2 x 6 m m 3 3 2 x 6 m m M 3 2 x 8 m m 2 1 2 x 8 m m 3 1 2 x 1 0 m m 2 1 2 x 1 0 m m 1 1 ...

Page 10: ... this curve effective is at the point of arc deviation 5 15 25 40 60 75 90 110 125 140 160 175 190 210 225 240 260 275 290 300 P r e s s ur e P S I 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 Fe e t R a dius 0 2 3 5 6 8 9 11 12 14 15 17 18 20 21 23 24 26 27 29 30 32 34 35 37 38 40 41 43 M e t e r s R a dius N oz z le C onf igur a t ion 2 x 6 m m 2 ...

Page 11: ...with the materials as listed on the reference list of parts as indicated for your model see page 27 After Use Cleaning Depending on the type of cleaning that is being performed and the type of cleaning solution used a procedure for after use flushing of the cleaning system should be developed for your application In general a fresh water flush is recommended after each cleaning Pressure Avoid Hydr...

Page 12: ... components without previous cleaning This is especially important at all mating surfaces Work in a clear well lit work area Every 400 working hours 1 Disassemble machine as described on the following pages leaving the gearbox intact position 37 2 Thoroughly flush the machine prior to disassembly and insure that no hazardous material remains in the machine 3 Upon complete disassembly of the machin...

Page 13: ...iver inserted under the vanes 6 Remove position 8 1 8 2 8 3 and 8 4 as an assembly by lifting on position 8 1 and by hand In some cases it may be necessary to pry this out with a screwdriver inserted under the vanes of position 8 1 7 Remove position 8 2 using snap ring pliers see Figure 25 on page 24 8 Remove position 8 1 from 8 4 by manually pulling position 8 1 from 8 4 On occasion it may be nec...

Page 14: ...te Pending Butterworth Inc 16737 West Hardy Street Houston TX 77060 USA Page 14 of 36 Phone 281 821 7300 Fax 281 821 5550 Internet E Mail eng butterworth com Web Site www butterworth com MAINTENANCE AND REPAIR Top Assembly Exploded View Drawing Figure 9 Figure 10 ...

Page 15: ...prying position 12 from position 15 using the upper lip of position 15 as a pivot point or screw the screw cap position 1 back on with inlet position 2 and pull the impeller housing assembly position 12 from the main body position 15 4 Remove position 13 from position 12 5 Remove position 33 using needle nose pliers see Figure 31 from position 32 2 6 Using a punch see Figure 24 remove position 12 ...

Page 16: ...net E Mail Web Site MAINTENAN mpeller housing ual Model 16737 West Hardy St 281 281 eng www NCE AND R g sub assembly Fi Figure LT 132 200 Pending treet Houston TX 7 821 7300 821 5550 g butterworth com w butterworth com REPAIR y Drawing gure 13 11 08 01 03 77060 USA Fig Page 1 gure 12 16 of 36 ...

Page 17: ...emove position 42 from position 32 2 using two regular screwdrivers and prying it loose from position 15 using the upper edge of position 15 as the pivot point 6 Remove position 41 from inside of position 32 2 7 Remove position 32 2 from position 15 8 To disassemble the main stem position 32 2 remove pins position 32 2b by punching the pins inward until they are free of position 32 2b After this s...

Page 18: ...e MAINTENAN Bottom Assemb ual Model 16737 West Hardy St 281 281 eng www NCE AND R bly Exploded V Figur Note This is a lef LT 132 200 Pending treet Houston TX 7 821 7300 821 5550 g butterworth com w butterworth com Figu REPAIR View Drawing re 14 ft hand thread 08 01 03 77060 USA re 15 Page 1 Figure 16 18 of 36 ...

Page 19: ...a right hand thread until removed see Figure 17 for additional information 3 Remove position 27 this should be loose and free 4 Remove position 21 from 25 5 Remove position 24 from 25 using tool in Error Reference source not found Position 23 should remain within position 24 except for possible cleaning 6 Remove position 20 from 21 6 Remove position 20 from 21 7 Remove position 19 by hand 8 Remove...

Page 20: ...NAN Hub Sub Assem ual Model 16737 West Hardy St 281 281 eng www NCE AND R mbly Drawing LT 132 200 Pending treet Houston TX 7 821 7300 821 5550 g butterworth com w butterworth com REPAIR Figure 18 08 01 03 77060 USA Counter clockw nozzle cap Nozzle Ca F wise to loosen ap Page 2 Figure 17 20 of 36 Right Han Threads nd s ...

Page 21: ...position 42 8 from position 47 using tool in Figure 23 3 Remove position 42 7 from position 47 using tool in Figure 23 Tap gently so as not to damage 4 Remove 42 2 from 42 5 by hand 5 Remove position 42 5 from position 47 by hand 6 Remove by hand positions 42 6 7 Position 42 5a is part of position 42 5 and sold supplied as an assembly Reassembly 1 Reverse the above procedure and be sure to time th...

Page 22: ... Street Houston TX 77060 USA Page 22 of 36 Phone 281 821 7300 Fax 281 821 5550 Internet E Mail eng butterworth com Web Site www butterworth com MAINTENANCE AND REPAIR Gearbox Sub Assembly Drawing Figure 21 Figure 20 Planet gears should be aligned to the dots on the gears as indicated below on the red line ...

Page 23: ...treet Houston TX 7 821 7300 821 5550 g butterworth com w butterworth com REPAIR 9 207 Spanner W 245 Circlip Plie 246 3mm Punc 247 1 5mm Pu 248 5mm Circl 249 10 20mm 250 Pointed no 251 3 inch hoo 254 3 10mm ci 255 Torque so 227 Drive shaft 252 Seal insert 253 Main stem 08 01 03 77060 USA Wrench see Fig ers not shown ch see Figure 2 nch see Figure ip pliers straig Circlip pliers s ose pliers see ok ...

Page 24: ...se Date Pending Butterworth Inc 16737 West Hardy Street Houston TX 77060 USA Page 24 of 36 Phone 281 821 7300 Fax 281 821 5550 Internet E Mail eng butterworth com Web Site www butterworth com TOOLS Figure 26 Figure 25 Figure 24 Figure 23 Figure 22 Figure 27 ...

Page 25: ...Release Date Pending Butterworth Inc 16737 West Hardy Street Houston TX 77060 USA Page 25 of 36 Phone 281 821 7300 Fax 281 821 5550 Internet E Mail eng butterworth com Web Site www butterworth com TOOLS Figure 30 Figure 31 Figure 32 Figure 28 Figure 29 ...

Page 26: ...y have lodged itself in the bevel gears position 12 6 and 17 To check these areas refer to Figure 18 for instructions on removal of the hub Take care to review the gearing and ensure that there is no damage that could prevent operation 5 Impeller rotation is restricted a If foreign matter has passed through the inlet and past the guide vane position 5 1 you would not be able to see that matter by ...

Page 27: ...arts See individual parts Yes Non Standard None 5661 02 Guide vane assembly type 2 ver 02 See individual parts See individual parts Yes Non Standard None 6664 Guide vane assembly type 1 See individual parts See individual parts Yes Standard None 6664 01 Guide vane assembly type 1 ver 01 See individual parts See individual parts Yes Non Standard None 6664 02 Guide vane assembly type 1 ver 02 See in...

Page 28: ...01 177066 01 316 SS ASTM A351 CF8M Yes Standard None 12 4 1 177062 Inlet Ring 316 SS ASTM A351 CF8M Yes Standard None 12 5 3 177034 Groove pin 316 SS ASTM A351 CF8M Yes Standard None 12 6 1 177007 Body bevel gear 317 SS ASTM A296 CG8M Yes Non standard None 177007 01 17 4ph SS ASTM A747 CCB7CU 1 Yes Standard None 13 1 177038 Rotary seal Elgiloy 10 Ekanol PTFE Contact Butterworth Yes Standard None 1...

Page 29: ... 23 2 177018 Stream straightener 316 SS ASTM A351 CF8M Yes Standard None 24 2 177061 Nozzle Tip 6MM 316 SS ASTM A351 CF8M Yes Standard None 177060 Nozzle Tip 8MM 316 SS ASTM A351 CF8M Yes Standard None 177059 Nozzle Tip 10MM 316 SS ASTM A351 CF8M Yes Standard None 177058 Nozzle Tip 12MM 316 SS ASTM A351 CF8M Yes Standard None 25 1 177002 Nozzle body 316 SS ASTM A351 CF8M Yes Standard None 26 1 477...

Page 30: ...d PTFE Contact Butterworth Yes Non standard None 177039 02 Elgiloy UHMW Contact Butterworth Yes Non standard None 40 1 177065 Main stem o ring Buna N ASTM D1418 No Standard None 41 1 177030 Carrier thrust pad 10 Ekanol PTFE Contact Butterworth Yes Standard None 177030 01 Mineral filled PTFE Contact Butterworth Yes Non standard None 177030 02 UHMW Contact Butterworth Yes Non standard None 42 1 8665...

Page 31: ...on LT Master BOM 2008 01 03 POS QTY PART NUMBER DESCRIPTION M O C STANDARD WETTED STATUS CROSS REFERENCE NOTE 47 1 7657 01 End Plate Assembly See individual parts See individual parts No Standard None 47 1 1 177044 End Plate Thrust Pad Tungsten Carbide Contact Butterworth No Non standard None 177044 01 MP35N ASTM F562 No Standard None 47 2 370807 01 End Plate 316 SS ASTM A351 CF8M No Standard None...

Page 32: ... 2008 01 03 Release Date Pending Butterworth Inc 16737 West Hardy Street Houston TX 77060 USA Page 32 of 36 Phone 281 821 7300 Fax 281 821 5550 Internet E Mail eng butterworth com Web Site www butterworth com EXPLODED VIEW DRAWING Figure 33 ...

Page 33: ... 2008 01 03 Release Date Pending Butterworth Inc 16737 West Hardy Street Houston TX 77060 USA Page 33 of 36 Phone 281 821 7300 Fax 281 821 5550 Internet E Mail eng butterworth com Web Site www butterworth com CROSSECTIONAL DRAWING Figure 34 ...

Page 34: ...7039 Rotary seal 4 8 2 270504 Circlip 2 42 8 270506 Groove pin type B 4 33 272604 Key 3mm x 3mm x 6mm 1 9 270832 Mechanical seal 1 32 3 32 5 270823 Rotary seal 2 32 4 177068 O ring 1 None 500313 Lubricant 1 Note It is recommended that you purchase our tool kit part number 5699 located on page 23 The shaft insertion tool is required to install this tool kit and can be seen in Figure 28 on page 25 S...

Page 35: ...ww butterworth com LUBRICANT SPECIFICATION Spare Part Number 500313 Mobilgrease FM102 is the preferred standard lubricated used within the sealed gearbox of the LT machine as of the time of this writing Equivalents are optional as long as they meet the required specifications Deviations from this equivalent could serve to invalidate the warranty period For a complete data sheet and MSDS on Mobilgr...

Page 36: ...te the part number for the checked position on the reference list of parts and the quantity required Warranty Claim Procedure In the event of a malfunction of the equipment supplied under this manual and it is felt by the customer that it could be claimed under the terms of our Warranty you will need to send the unit to Butterworth for review and evaluation A copy of our Warranty can be reviewed o...

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