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7

Safety

b.

with the engine on the equipment stopped;

c.

with no source of ignition within 10 feet of the 
dispensing point; and

d.

with an allowance made for expansion of the fuel 
should the equipment be exposed to a higher 
ambient temperature.
In an overfilling situation, additional precautions are 
necessary to ensure that the situation is handled in 
a safe manner.

WARNING: Risk of injury. Disconnect battery 
ground terminal before servicing.
AVERTISSEMENT: Risqué de blessure. Débrancher 
la borne de mise à la terre de la batterie avant de 
procéder à des opérations d'entretien.

8.

When in use, do not place machine near flammable 
objects as the engine is hot.

9.

Oil burning appliances shall be installed only in 
locations where combustible dusts and flammable 
gases or vapors are not present. Do not store or 
use gasoline near this machine.

10. Use No. 1 or No. 2 heating oil (ASTM D306) only. 

NEVER use gasoline in your fuel oil tank. Gasoline 
is more combustible than fuel oil and could result in 
a serious explosion. NEVER use crankcase or 
waste oil in your burner. Fuel unit malfunction could 
result from contamination.

11. Do not confuse gasoline and fuel oil tanks. Keep 

proper fuel in proper tank.

WARNING: Risk of injury. Hot 
surfaces can cause burns. Use 
only designated gripping areas of 
spray gun and wand. Do not place 
hands or feet on non-insulated 
areas of the pressure washer.

AVERTISSEMENT: Risqué de 
blessure. Les surfaces chaudes 
peuvent causer des brûlures. 
Utiliser uniquement les zones de 
prise désignées du pistolet 

pulvérisateur et de la lance. Ne pas placer les mains 
ou les pieds sur des endroits non isolés de la 
laveuse à pression.

12. Transport/Repair with fuel tank EMPTY or with fuel 

shut-off valve OFF.

CAUTION: Hot discharge fluid. Do 
not touch or direct discharge 
stream at persons or animals or 
severe injury or death will result.

ATTENTION: 

Liquide de décharge 

chaud. Ne pas décharger 
directement le jet vers des 
personnes ou des animaux, car 

cela risquerait de causer des blessures graves ou 
même la mort.

WARNING: This machine produces 
hot water and must have insulated 
components attached to protect 
the operator.

AVERTISSEMENT: 

Cette machine 

produit de l'eau chaude et doit 
comporter des composants isolés 
attachés pour protéger 
l'opérateur.

13. To reduce the risk of injury, close supervision is 

necessary when a machine is used near children. 
Do not allow children to operate the pressure 
washer. This machine must be attended during 
operation. 

WARNING: Grip cleaning wand 
securely with both hands before 
starting. Failure to do this could 
result in injury from a whipping 
wand.

AVERTISSEMENT: 

Agripper la 

lance de nettoyage avec les deux 
mains avant de commencer. Le 
non-respect de cette consigne 
pourrait mener à des blessures 

causées par le mouvement violent de la lance.

14. Never make adjustments on machine while in oper-

ation.

15. Be certain all quick coupler fittings are secured 

before using pressure washer.

WARNING: High pressure 
developed by these machines will 
cause personal injury or 
equipment damage. Keep clear of 
nozzle. Use caution when oper-
ating. Do not direct discharge 
stream at people, or severe injury 
or death will result.

 

AVERTISSEMENT: 

La haute 

pression générée par ces 

machines causera des lésions corporelles ou des 
dommages à l'équipement. Se tenir à l'écart de la 
buse. Faire preuve de prudence lors de l'utilisation. 
Ne pas décharger directement le jet vers des 
personnes ou des animaux, car cela risquerait de 
causer des blessures graves ou même la mort.

Karcher HDS 600-612 Operator’s Manual 9.800-080.0 - AK

WARNING

RISK OF INJURY. 

HOT SURFACES 

CAN CAUSE BURNS

CAUTION

HOT DISCHARGE FLUID:

DO NOT TOUCH OR

DIRECT DISCHARGE

STEAM AT PERSONS.

WARNING

TRIGGER GUN KICKS 

 BACK —  HOLD WITH 

        BOTH HANDS

WARNING

RISK OF INJECTION 

OR SEVERE INJURY

TO PERSONS. KEEP 

CLEAR OF NOZZLE.

WARNING

    

HIGH PRESSURE 

STREAM CAN PIERCE

  SKIN AND TISSUES.

Summary of Contents for HDS 3.9/30 Pe Cage

Page 1: ...e pas dirige r le jet d eau vers des person nes RIESG O DE PENET RACI N O LESIO NES SEVER AS A PERSO NAS Man t nga se fuera del alcanc e de boqui lla DESCA RGA DE AGUA CALIE NTE A ALTA PRESI ON No toq...

Page 2: ...2 Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK Machine Data Label...

Page 3: ...d Clean Up 15 Maintenance Storage 16 Engine Maintenance 16 Preventative Maintenance 16 Maintenance And Service 17 Unloader Valves 17 Winterizing Procedure 17 High Limit Hot Water Thermostat 17 Pumps 1...

Page 4: ...in good working condition They are listed in this general order Storage Engine Maintenance Preventative Maintenance Maintenance And Service Unloader Valves Winterizing Procedure High Limit Hot Water...

Page 5: ...rator in the operator s native language by the purchaser owner making sure that the operator comprehends its contents Owner and or user must study and maintain for future reference the manufacturers i...

Page 6: ...protection 6 Keep operating area clear of all persons WARNING Flammable liquids can create fumes which can ignite causing property damage or severe injury AVERTISSEMENT Des liquides inflammables peuv...

Page 7: ...h will result ATTENTION Liquide de d charge chaud Ne pas d charger directement le jet vers des personnes ou des animaux car cela risquerait de causer des blessures graves ou m me la mort WARNING This...

Page 8: ...ad quats pour r duire la possibilit d une chute due une surface glissante 21 Do not allow acids caustic or abrasive fluids to pass through the pump 22 Never run pump dry or leave spray gun closed long...

Page 9: ...FUEG O No a ad ir gasol ina cuand o la m gu ina este traba jando RISK OF INJEC TION OR SEVE RE INJU RY TO PERS ONS Keep clear of nozzl e HOT DISC HARG E FLUI D Do not touch or direc t disch arge stre...

Page 10: ...er supply CAUTION Do not run the pump without water or pump damage will result ATTENTION Ne pas faire fonctionner la pompe sans eau ou des d g ts de pompe se produiront STEP 3 Remove shipping cap and...

Page 11: ...installation instructions furnished with the battery Red Cable is attached to battery positive terminal black cable is connected to battery negative terminal Karcher HDS 600 612 Operator s Manual 9 8...

Page 12: ...ill cause low oil sensor to shut off engine IMPORTANT Do not run engine with high or low oil levels as this will cause engine damage STEP 5 Pull the choke lever out to the Choke position on a warm eng...

Page 13: ...eur plus vite qu il n est possible de l cher la corde Toujours r duire la pression du pistolet pulv risateur avant de tirer sur le cordon de lancement Tirer lentement sur le cordon de lancement jusqu...

Page 14: ...age to the pump Cleaning Tips Pre rinse cleaning surface with fresh water Place detergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your...

Page 15: ...ose detergent valve STEP 4 Press trigger to release water pressure STEP 7 Disconnect the high pressure hose from high pressure outlet STEP 2 Turn off the engine STEP 5 Disconnect the garden hose from...

Page 16: ...such as STA BIL or an equivalent will minimize the formulation of fuel deposits during storage Such additives may be added to the gasoline in the fuel tank of the engine or to the gasoline in a storag...

Page 17: ...then it will automatically reset itself The thermo stat sensor is located on the discharge side of the heating coil The thermostat control dial is located on the control panel Pumps Before running the...

Page 18: ...equire the heat input to be lowered so the water input does not turn to steam earlier than at the factory settings and activate the pressure sensors and pressure relief equipment when the unit is oper...

Page 19: ...p or operation discon tinue use and readjust air bands ATTENTION Si de la fum e blanche s chappe de l vacuation du br leur pendant le d marrage ou le fonctionnement cesser d utiliser et r ajuster les...

Page 20: ...ressure washer Perform maintenance more often under severe conditions Check pump oil level before first use of your new pressure washer Change pump oil after first 50 hours and every year or 500 hours...

Page 21: ...d PUMP OIL DateOilChanged Month Day Year Estimated Operating Hours Since Last Oil Change ENGINE OIL DateOilChanged Month Day Year Estimated Operating Hours Since Last Oil Change Karcher HDS 600 612 Op...

Page 22: ...king pressure control valve Rebuild or replace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check water supply and possibility of air seepage Valves sticking Ch...

Page 23: ...tude The gasoline engine is preset for operation at altitudes below 1000 ft above sea level If operated at higher altitudes it may be necessary to install a high altitude main jet in the carburetor Co...

Page 24: ...correct fuel nozzle size See specifications for proper fuel nozzle Insufficient water supplied Check water G P M to machine Restricted water flow Check nozzle for obstruction proper size PUMP NOISY Ai...

Page 25: ...ne s Repair hole Low detergent level Add detergent if needed PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Check water supply and possibility of air seepage Valves sticking C...

Page 26: ...26 Notes Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK...

Page 27: ...575 601 0 HDS 4 8 30 Pe Cage 1 575 602 0 HDS 4 7 35 Pe Cage 1 575 603 0 HDS 4 7 35 Pe Cage 1 575 604 0 HDS 5 6 35 Pe Cage 1 575 605 0 HDS 5 6 35 Pe Cage 1 575 606 0 HDS 8 0 30 Ge Cage 1 575 611 0 HDS...

Page 28: ...Man t nga se fuera del alcan ce de boqu illa DESC ARGA DE AGUA CALIE NTE A ALTA PRES ION No toque ni dirija el ujo del agua o otras perso nas RISK OF INUR Y PROT ECTIV E EYEW EAR AND OTHE R PROT ECTI...

Page 29: ...Float Tank To Detergent Valve 6 5 29 121 54 52 17 12 18 19 32 13 84 9 10 91 49 47 31 35 33 41 111 84 102 95 95 95 48 96 99 54 94 93 114 119 118 120 86 25 101 87 39 116 30 43 80 123 25 117 115 124 85...

Page 30: ...FOLD 18 9 802 014 0 1 NIPPLE PIPE 1 2 X 3 SCH 80 19 9 802 171 0 1 NIPPLE 3 8 X 3 8 NPT MALE 20 9 803 013 0 1 RAIL PUMP 21 9 802 260 0 2 ft HOSE 5 8 PUSH ON 22 9 803 531 0 2 DIPTUBE PLASTIC 10 00 LONG...

Page 31: ...HH SS HONDA 1 3 8 DEFLECTOR 9 802 754 0 5 SCREW HH WL 1 4 20 X 1 2 VANGUARD NOT SHOWN 9 802 867 0 1 MUFFLER GUARD VANGUARD NOT SHOWN 9 802 868 0 2 BRACE VANGUARD NOT SHOWN 9 803 011 0 1 SHIELD HEAT V...

Page 32: ...IC 64 9 800 002 0 1 LABEL CAUTION DIESEL 65 9 800 001 0 1 LABEL CAUTION UNLEADED 66 9 803 251 0 1 WELDMENT BELT GUARD LONG BLACK 602 0 604 0 605 0 W GEN 9 803 001 0 1 WELDMENT BELT GUARD SHORT BLACK N...

Page 33: ...8 750 737 0 1 ADAPTER HONDA M20 1 5 X 3 8 FPT 93 9 802 039 0 1 ELBOW 1 2 JIC X 3 8 MALE PIPE 94 8 933 006 0 1 SWITCH MV60 95 9 802 781 0 11 NUT 3 8 FLANGE 96 9 802 776 0 12 NUT 5 16 ESNA NC 97 8 706...

Page 34: ...X 3 8 HONDA 1 REDUCER CONNECTOR 1 4 X 3 8 VANGUARD NOT SHOWN 8 753 269 0 1 REDUCER CONNECTOR 1 4 X 3 16 VANGUARD NOT SHOWN 133 8 751 380 0 1 CARBON CANISTER 850CC 134 8 922 633 0 1 BRKT 850CC CANISTE...

Page 35: ...750 743 0 1 BULKHEAD 1 2 POLYPRO 6 9 802 132 0 1 ELBOW 3 4 JIC X 1 2 90 7 8 928 239 0 1 BRACKET FLOAT TANK SUPPORT 8 9 802 775 0 2 NUT 1 4 FLANGE ZN 9 9 802 146 0 1 SWIVEL 1 2 MP X 3 4 GHF W STRAINER...

Page 36: ...r s des per son nes RIE SG O DE PEN ETR AC I N O LES ION ES SEV ER AS A PER SO NA S Ma n t n gas e fue ra del alc anc e de boq uill a DE SC AR GA DE AG UA CA LIE NT E A ALT A PR ESI ON No toq ue ni di...

Page 37: ...2 0 1 SCREW GROUND POST 10 32 X 1 1 4 NOT SHOWN 8 706 735 0 1 BUSHING 1 SNAP NOT SHOWN 13 9 800 042 0 1 DECAL OPERATING INSTRUCTIONS 14 9 802 064 0 4 GROMMET RUBBER NOZZLE HOLDER 15 9 800 049 0 1 LABE...

Page 38: ...38 Hose Spray Gun Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK 4 3 2 1...

Page 39: ...1 NOZZLE 4004 5 WHITE 600 0 9 802 303 0 1 NOZZLE 0005 5 RED 601 0 602 0 9 802 304 0 1 NOZZLE 1505 5 YELLOW 601 0 602 0 9 802 305 0 1 NOZZLE 2505 5 GREEN 601 0 602 0 9 802 306 0 1 NOZZLE 4005 5 WHITE 6...

Page 40: ...483 0 2BK100H 9 802 391 0 25MM 9 802 403 0 1 575 601 0 KT6036 8 921 716 0 8 715 483 0 2BK90H 9 802 390 0 25MM 9 802 403 0 1 575 602 0 KT6036 8 921 716 0 8 715 483 0 2BK90H 9 802 390 0 25MM 9 802 403 0...

Page 41: ...1 575 605 0 GX660 688 cc 8 752 148 0 2BK40 9 802 384 0 H X 1 1 8 9 802 400 0 BX43 2 9 802 420 0 1 575 606 0 GX660 688 cc 8 752 148 0 3TB36H 9 802 393 0 P2 X 1 1 8 9 802 400 0 BX43 2 9 802 420 0 1 575...

Page 42: ...42 Wayne Burner Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK...

Page 43: ...IR BAND 8 HOLE OUTER EHA SR 9 8 756 715 0 1 COUPLING E DC 10 8 700 704 0 1 OIL LINE 6 11 8 756 437 0 1 PUMP COMBO W SOLENOID 12V 24V 12 13494 1 BRASS 90 ELBOW 13 8 700 819 0 1 CAD CELL F HS M SERIES B...

Page 44: ...TABLE 14 9 802 928 0 6 VALVE PLUG 15 8 753 817 0 8 MANIFOLD STUD BOLT 16 9 802 890 0 8 LOCK WASHER 17 8 719 008 0 1 COPPER WASHER 3 8 18 8 707 262 0 1 BRASS PLUG 3 8 19 6 VALVE SEAT SEE KITS TABLE 20...

Page 45: ...ABLE 35 8 752 820 0 3 BONDED SEAL SEE KITS TABLE 36 8 753 819 0 3 PLUNGER 18MM SEE KITS TABLE 37 8 752 823 0 3 COPPER SPACER SEE KITS TABLE 38 8 753 820 0 3 PLUNGER ROD 39 8 752 822 0 3 CONNECTING ROD...

Page 46: ...750 709 0 REPAIR KIT VRT3 2320 3630 PSI 8 750 710 0 REPAIR KIT VRT3 4500 PSI KIT ITEMS 3 4 6 9 12 21 24 Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK 8 750 297 0 8 GPM 2320 PSI 8 750 298 0 8 G...

Page 47: ...tem 18 and screw down until contact is made with the nuts Items 15 Screw down lock nut Item 19 onto the stem Item 8 until the threads cut into the nylon insert of the lock nut Item19 If adjustment kno...

Page 48: ...9 800 080 0 Printed in U S A...

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