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16

Maintenance

Storage

CAUTION: Always store your pressure washer in a 
location where the temperature will not fall below 
32°F (0°C). The pump in this machine is susceptible 
to permanent damage if frozen. FREEZE DAMAGE 
IS NOT COVERED BY WARRANTY.

ATTENTION: Toujours entreposer la laveuse à 
pression dans un endroit où la température ne sera 
pas inférieure à 0°C (32 °F). La pompe sur cette 
machine est susceptible de subir des dommages si 
elle est exposée au gel.

1.

Stop the pressure washer, squeeze spray gun 
trigger to release pressure.

2.

Detach water supply hose and high pressure hose.

3.

Turn on the machine for a few seconds, until 
remaining water exits. Turn engine off immediately.

4.

Drain the gas and oil from the engine.

5.

Do not allow high pressure hose to become kinked.

6.

Store the machine and accessories in a room 
which does not reach freezing temperatures.

CAUTION: Failure to follow the above directions 
will result in damage to your pressure washer.

ATTENTION: Le non-respect des directives ci-
dessus entraînera des dommages à la laveuse à 
pression.

When the pressure washer is not being operated or is 
being stored for more than one month, follow these 
instructions:

1.

Replenish engine oil to upper level.

2.

Drain gasoline from fuel tank, fuel line, fuel valve 
and carburetor.

3.

Pour about one teaspoon of engine oil through the 
spark plug hole, pull the starter grip several times 
and replace the plug. Then pull the starter grip 
slowly until you feel increased pressure which 
indicates the piston is on its compression stroke 
and leave it in that position. This closes both the 
intake and exhaust valves to prevent rusting of 
cylinder.

4.

Cover pressure washer and store in a clean, dry 
place that is well ventilated away from open flame  
or sparks. 

NOTE

:

 

Use of a fuel additive, such as 

STA-BIL

®

, or an equivalent, will minimize the 

formulation of fuel deposits during storage. Such 
additives may be added to the gasoline in the fuel 

tank of the engine, or to the gasoline in a storage 
container.

After Extended Storage

CAUTION: Prior to restarting, thaw out any 
possible ice from pressure washer hoses, spray 
gun or wand.

ATTENTION: Avant de redémarrer, faire fondre la 
glace se trouvant sur les boyaux, le pistolet 
pulvérisateur ou la lance de la laveuse à pression.

Engine Maintenance

During the winter months, rare atmospheric conditions 
may develop which will cause an icing condition in the 
carburetor. If this develops, the engine may run rough, 
lose power and may stall. This temporary condition can 
be overcome by deflecting some of the hot air from the 
engine over the carburetor area. 

NOTE

: Refer to the 

engine manufacturer's manual for service and mainte-
nance of the engine.

Preventative Maintenance

1.

 Check to see that water pump is properly lubri-
cated.

2.

 Follow winterizing instructions to prevent freeze 
damage to pump and coils.

3.

 Always neutralize and flush detergent from system 
after use.

4.

 If water is known to have high mineral content, use 
a water softener in your water system, or de-scale 
as needed.

5.

 Do not allow acidic, caustic or abrasive fluids to be 
pumped through system.

6.

 Always use high grade quality cleaning products.

7.

 Never run pump dry for extended periods of time.

8.

Use clean fuel: kerosene, No. 1 fuel oil, or diesel. 
Clean or replace fuel filter every 100 hours of oper-
ation. Avoid water contaminated fuel as it will 
damage the fuel pump.

9.

 If machine is operated with smoky or eye burning 
exhaust, coils will soot up, not letting water reach 
maximum operating temperature. 

10. Never allow water to be sprayed on or near engine 

or burner assembly or any electrical component.

11. Periodically descale coils as per instructions.

12. Check to see that engine is properly lubricated.

Karcher HDS 600-612 Operator’s Manual 9.800-080.0 - AK

Summary of Contents for HDS 3.9/30 Pe Cage

Page 1: ...e pas dirige r le jet d eau vers des person nes RIESG O DE PENET RACI N O LESIO NES SEVER AS A PERSO NAS Man t nga se fuera del alcanc e de boqui lla DESCA RGA DE AGUA CALIE NTE A ALTA PRESI ON No toq...

Page 2: ...2 Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK Machine Data Label...

Page 3: ...d Clean Up 15 Maintenance Storage 16 Engine Maintenance 16 Preventative Maintenance 16 Maintenance And Service 17 Unloader Valves 17 Winterizing Procedure 17 High Limit Hot Water Thermostat 17 Pumps 1...

Page 4: ...in good working condition They are listed in this general order Storage Engine Maintenance Preventative Maintenance Maintenance And Service Unloader Valves Winterizing Procedure High Limit Hot Water...

Page 5: ...rator in the operator s native language by the purchaser owner making sure that the operator comprehends its contents Owner and or user must study and maintain for future reference the manufacturers i...

Page 6: ...protection 6 Keep operating area clear of all persons WARNING Flammable liquids can create fumes which can ignite causing property damage or severe injury AVERTISSEMENT Des liquides inflammables peuv...

Page 7: ...h will result ATTENTION Liquide de d charge chaud Ne pas d charger directement le jet vers des personnes ou des animaux car cela risquerait de causer des blessures graves ou m me la mort WARNING This...

Page 8: ...ad quats pour r duire la possibilit d une chute due une surface glissante 21 Do not allow acids caustic or abrasive fluids to pass through the pump 22 Never run pump dry or leave spray gun closed long...

Page 9: ...FUEG O No a ad ir gasol ina cuand o la m gu ina este traba jando RISK OF INJEC TION OR SEVE RE INJU RY TO PERS ONS Keep clear of nozzl e HOT DISC HARG E FLUI D Do not touch or direc t disch arge stre...

Page 10: ...er supply CAUTION Do not run the pump without water or pump damage will result ATTENTION Ne pas faire fonctionner la pompe sans eau ou des d g ts de pompe se produiront STEP 3 Remove shipping cap and...

Page 11: ...installation instructions furnished with the battery Red Cable is attached to battery positive terminal black cable is connected to battery negative terminal Karcher HDS 600 612 Operator s Manual 9 8...

Page 12: ...ill cause low oil sensor to shut off engine IMPORTANT Do not run engine with high or low oil levels as this will cause engine damage STEP 5 Pull the choke lever out to the Choke position on a warm eng...

Page 13: ...eur plus vite qu il n est possible de l cher la corde Toujours r duire la pression du pistolet pulv risateur avant de tirer sur le cordon de lancement Tirer lentement sur le cordon de lancement jusqu...

Page 14: ...age to the pump Cleaning Tips Pre rinse cleaning surface with fresh water Place detergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your...

Page 15: ...ose detergent valve STEP 4 Press trigger to release water pressure STEP 7 Disconnect the high pressure hose from high pressure outlet STEP 2 Turn off the engine STEP 5 Disconnect the garden hose from...

Page 16: ...such as STA BIL or an equivalent will minimize the formulation of fuel deposits during storage Such additives may be added to the gasoline in the fuel tank of the engine or to the gasoline in a storag...

Page 17: ...then it will automatically reset itself The thermo stat sensor is located on the discharge side of the heating coil The thermostat control dial is located on the control panel Pumps Before running the...

Page 18: ...equire the heat input to be lowered so the water input does not turn to steam earlier than at the factory settings and activate the pressure sensors and pressure relief equipment when the unit is oper...

Page 19: ...p or operation discon tinue use and readjust air bands ATTENTION Si de la fum e blanche s chappe de l vacuation du br leur pendant le d marrage ou le fonctionnement cesser d utiliser et r ajuster les...

Page 20: ...ressure washer Perform maintenance more often under severe conditions Check pump oil level before first use of your new pressure washer Change pump oil after first 50 hours and every year or 500 hours...

Page 21: ...d PUMP OIL DateOilChanged Month Day Year Estimated Operating Hours Since Last Oil Change ENGINE OIL DateOilChanged Month Day Year Estimated Operating Hours Since Last Oil Change Karcher HDS 600 612 Op...

Page 22: ...king pressure control valve Rebuild or replace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check water supply and possibility of air seepage Valves sticking Ch...

Page 23: ...tude The gasoline engine is preset for operation at altitudes below 1000 ft above sea level If operated at higher altitudes it may be necessary to install a high altitude main jet in the carburetor Co...

Page 24: ...correct fuel nozzle size See specifications for proper fuel nozzle Insufficient water supplied Check water G P M to machine Restricted water flow Check nozzle for obstruction proper size PUMP NOISY Ai...

Page 25: ...ne s Repair hole Low detergent level Add detergent if needed PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Check water supply and possibility of air seepage Valves sticking C...

Page 26: ...26 Notes Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK...

Page 27: ...575 601 0 HDS 4 8 30 Pe Cage 1 575 602 0 HDS 4 7 35 Pe Cage 1 575 603 0 HDS 4 7 35 Pe Cage 1 575 604 0 HDS 5 6 35 Pe Cage 1 575 605 0 HDS 5 6 35 Pe Cage 1 575 606 0 HDS 8 0 30 Ge Cage 1 575 611 0 HDS...

Page 28: ...Man t nga se fuera del alcan ce de boqu illa DESC ARGA DE AGUA CALIE NTE A ALTA PRES ION No toque ni dirija el ujo del agua o otras perso nas RISK OF INUR Y PROT ECTIV E EYEW EAR AND OTHE R PROT ECTI...

Page 29: ...Float Tank To Detergent Valve 6 5 29 121 54 52 17 12 18 19 32 13 84 9 10 91 49 47 31 35 33 41 111 84 102 95 95 95 48 96 99 54 94 93 114 119 118 120 86 25 101 87 39 116 30 43 80 123 25 117 115 124 85...

Page 30: ...FOLD 18 9 802 014 0 1 NIPPLE PIPE 1 2 X 3 SCH 80 19 9 802 171 0 1 NIPPLE 3 8 X 3 8 NPT MALE 20 9 803 013 0 1 RAIL PUMP 21 9 802 260 0 2 ft HOSE 5 8 PUSH ON 22 9 803 531 0 2 DIPTUBE PLASTIC 10 00 LONG...

Page 31: ...HH SS HONDA 1 3 8 DEFLECTOR 9 802 754 0 5 SCREW HH WL 1 4 20 X 1 2 VANGUARD NOT SHOWN 9 802 867 0 1 MUFFLER GUARD VANGUARD NOT SHOWN 9 802 868 0 2 BRACE VANGUARD NOT SHOWN 9 803 011 0 1 SHIELD HEAT V...

Page 32: ...IC 64 9 800 002 0 1 LABEL CAUTION DIESEL 65 9 800 001 0 1 LABEL CAUTION UNLEADED 66 9 803 251 0 1 WELDMENT BELT GUARD LONG BLACK 602 0 604 0 605 0 W GEN 9 803 001 0 1 WELDMENT BELT GUARD SHORT BLACK N...

Page 33: ...8 750 737 0 1 ADAPTER HONDA M20 1 5 X 3 8 FPT 93 9 802 039 0 1 ELBOW 1 2 JIC X 3 8 MALE PIPE 94 8 933 006 0 1 SWITCH MV60 95 9 802 781 0 11 NUT 3 8 FLANGE 96 9 802 776 0 12 NUT 5 16 ESNA NC 97 8 706...

Page 34: ...X 3 8 HONDA 1 REDUCER CONNECTOR 1 4 X 3 8 VANGUARD NOT SHOWN 8 753 269 0 1 REDUCER CONNECTOR 1 4 X 3 16 VANGUARD NOT SHOWN 133 8 751 380 0 1 CARBON CANISTER 850CC 134 8 922 633 0 1 BRKT 850CC CANISTE...

Page 35: ...750 743 0 1 BULKHEAD 1 2 POLYPRO 6 9 802 132 0 1 ELBOW 3 4 JIC X 1 2 90 7 8 928 239 0 1 BRACKET FLOAT TANK SUPPORT 8 9 802 775 0 2 NUT 1 4 FLANGE ZN 9 9 802 146 0 1 SWIVEL 1 2 MP X 3 4 GHF W STRAINER...

Page 36: ...r s des per son nes RIE SG O DE PEN ETR AC I N O LES ION ES SEV ER AS A PER SO NA S Ma n t n gas e fue ra del alc anc e de boq uill a DE SC AR GA DE AG UA CA LIE NT E A ALT A PR ESI ON No toq ue ni di...

Page 37: ...2 0 1 SCREW GROUND POST 10 32 X 1 1 4 NOT SHOWN 8 706 735 0 1 BUSHING 1 SNAP NOT SHOWN 13 9 800 042 0 1 DECAL OPERATING INSTRUCTIONS 14 9 802 064 0 4 GROMMET RUBBER NOZZLE HOLDER 15 9 800 049 0 1 LABE...

Page 38: ...38 Hose Spray Gun Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK 4 3 2 1...

Page 39: ...1 NOZZLE 4004 5 WHITE 600 0 9 802 303 0 1 NOZZLE 0005 5 RED 601 0 602 0 9 802 304 0 1 NOZZLE 1505 5 YELLOW 601 0 602 0 9 802 305 0 1 NOZZLE 2505 5 GREEN 601 0 602 0 9 802 306 0 1 NOZZLE 4005 5 WHITE 6...

Page 40: ...483 0 2BK100H 9 802 391 0 25MM 9 802 403 0 1 575 601 0 KT6036 8 921 716 0 8 715 483 0 2BK90H 9 802 390 0 25MM 9 802 403 0 1 575 602 0 KT6036 8 921 716 0 8 715 483 0 2BK90H 9 802 390 0 25MM 9 802 403 0...

Page 41: ...1 575 605 0 GX660 688 cc 8 752 148 0 2BK40 9 802 384 0 H X 1 1 8 9 802 400 0 BX43 2 9 802 420 0 1 575 606 0 GX660 688 cc 8 752 148 0 3TB36H 9 802 393 0 P2 X 1 1 8 9 802 400 0 BX43 2 9 802 420 0 1 575...

Page 42: ...42 Wayne Burner Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK...

Page 43: ...IR BAND 8 HOLE OUTER EHA SR 9 8 756 715 0 1 COUPLING E DC 10 8 700 704 0 1 OIL LINE 6 11 8 756 437 0 1 PUMP COMBO W SOLENOID 12V 24V 12 13494 1 BRASS 90 ELBOW 13 8 700 819 0 1 CAD CELL F HS M SERIES B...

Page 44: ...TABLE 14 9 802 928 0 6 VALVE PLUG 15 8 753 817 0 8 MANIFOLD STUD BOLT 16 9 802 890 0 8 LOCK WASHER 17 8 719 008 0 1 COPPER WASHER 3 8 18 8 707 262 0 1 BRASS PLUG 3 8 19 6 VALVE SEAT SEE KITS TABLE 20...

Page 45: ...ABLE 35 8 752 820 0 3 BONDED SEAL SEE KITS TABLE 36 8 753 819 0 3 PLUNGER 18MM SEE KITS TABLE 37 8 752 823 0 3 COPPER SPACER SEE KITS TABLE 38 8 753 820 0 3 PLUNGER ROD 39 8 752 822 0 3 CONNECTING ROD...

Page 46: ...750 709 0 REPAIR KIT VRT3 2320 3630 PSI 8 750 710 0 REPAIR KIT VRT3 4500 PSI KIT ITEMS 3 4 6 9 12 21 24 Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK 8 750 297 0 8 GPM 2320 PSI 8 750 298 0 8 G...

Page 47: ...tem 18 and screw down until contact is made with the nuts Items 15 Screw down lock nut Item 19 onto the stem Item 8 until the threads cut into the nylon insert of the lock nut Item19 If adjustment kno...

Page 48: ...9 800 080 0 Printed in U S A...

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