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17

Maintenance

It is advisable, periodically, to visually inspect the 
burner. Check air inlet to make sure it is not clogged or 
blocked. Wipe off any oil spills and keep equipment 
clean and dry.

The flow of combustion and ventilating air to the burner 
must not be blocked or obstructed in any manner.

The area around the pressure washer should be kept 
clean and free of combustible materials, gasoline and 
other flammable vapors and liquids.

Maintenance And Service

Unloader Valves

Unloader valves are preset and tested at the factory 
before shipping. Occasional adjustment of the unloader 
may be necessary to maintain correct pressure.

Adjusting Unloader Valves

Tampering with the factory setting may cause
personal injury and/or property damage and will void 
the manufacturer's warranty.

Winterizing Procedure

Damage due to freezing is not covered by warranty. 
Adhere to the following cold weather procedures 
whenever the washer must be stored or operated 
outdoors under freezing conditions.

During winter months, when temperatures drop below 
32°F, protecting your machine against freezing is 
necessary. Store the machine in a heated room. If this 
is not possible then mix a 50/50 solution of anti-freeze 
and water in the float tank. Turn the engine on to siphon 
the anti-freeze mixture through the machine. If 
compressed air is available, an air fitting can be 
screwed into the float tank by removing the float tank 
strainer and fitting. Then inject the compressed air. 
Water will be blown out of the machine when the trigger 
on the spray gun is opened.

High Limit Hot Water Thermostat

For safety, each machine is equipped with a tempera-
ture sensitive high limit control switch. In the event that 
the water should exceed its operating temperature, the 
high limit control will turn the burner off until the water 
cools then it will automatically reset itself. The thermo-
stat sensor is located on the discharge side of the 
heating coil. The thermostat control dial is located on 
the control panel.

Pumps

Before running the pump check the pump crankcase for 
a proper oil level. A proper oil level is indicated by the 
red dot in the sightglass or between the high and low 
marks on the dipstick. Use only SAE 10W-40 non-
foaming oil. Change the initial oil after the first 50 hours 
and then change the oil every 500 hours or every year.

When draining oil, clean inside of crankcase to remove 
all impurities. 

CAUTION: When operating in damp places or with 
high temperature fluctuations oil must be changed 
immediately.

ATTENTION: Lorsque l'appareil est utilisé dans des 
endroits humides ou où les températures fluctuent 
fortement, l'huile doit être changée 
immédiatement.

Cleaning of Coils

In alkaline water areas, lime deposits can accumulate 
rapidly inside the heating coil. This growth is increased 
by the extreme heat build up in the coil. The best 
preventative for liming conditions is to use high quality 
cleaning detergents. In areas where alkaline water is 
an extreme problem, periodic use of Kärcher Coil 
Descaler (part #9.803-742.0) will remove lime and 
other deposits before coil becomes plugged. 

Periodic descaling of the heating coil is recom-
mended so please consult your local Kärcher 
dealer for instructions.

Removal of Soot from Heating Coil

In the heating process, fuel residue in the form of soot 
deposits may develop between the heating coil pipe, 
and block air flow which will affect burner combustion. 
When soot has been detected on visual observation, 
the soot on the coil must be washed off after following 
the coil removal steps (See Coil Removal section).

Rupture Disk

If pressure from pump or thermal expansion should 
exceed safe limits, the rupture disk will burst allowing 
high pressure to be discharged through hose to ground. 
When disk ruptures it will need to be replaced. 

Karcher HDS 600-612 Operator’s Manual 9.800-080.0 - AK

Summary of Contents for HDS 3.9/30 Pe Cage

Page 1: ...e pas dirige r le jet d eau vers des person nes RIESG O DE PENET RACI N O LESIO NES SEVER AS A PERSO NAS Man t nga se fuera del alcanc e de boqui lla DESCA RGA DE AGUA CALIE NTE A ALTA PRESI ON No toq...

Page 2: ...2 Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK Machine Data Label...

Page 3: ...d Clean Up 15 Maintenance Storage 16 Engine Maintenance 16 Preventative Maintenance 16 Maintenance And Service 17 Unloader Valves 17 Winterizing Procedure 17 High Limit Hot Water Thermostat 17 Pumps 1...

Page 4: ...in good working condition They are listed in this general order Storage Engine Maintenance Preventative Maintenance Maintenance And Service Unloader Valves Winterizing Procedure High Limit Hot Water...

Page 5: ...rator in the operator s native language by the purchaser owner making sure that the operator comprehends its contents Owner and or user must study and maintain for future reference the manufacturers i...

Page 6: ...protection 6 Keep operating area clear of all persons WARNING Flammable liquids can create fumes which can ignite causing property damage or severe injury AVERTISSEMENT Des liquides inflammables peuv...

Page 7: ...h will result ATTENTION Liquide de d charge chaud Ne pas d charger directement le jet vers des personnes ou des animaux car cela risquerait de causer des blessures graves ou m me la mort WARNING This...

Page 8: ...ad quats pour r duire la possibilit d une chute due une surface glissante 21 Do not allow acids caustic or abrasive fluids to pass through the pump 22 Never run pump dry or leave spray gun closed long...

Page 9: ...FUEG O No a ad ir gasol ina cuand o la m gu ina este traba jando RISK OF INJEC TION OR SEVE RE INJU RY TO PERS ONS Keep clear of nozzl e HOT DISC HARG E FLUI D Do not touch or direc t disch arge stre...

Page 10: ...er supply CAUTION Do not run the pump without water or pump damage will result ATTENTION Ne pas faire fonctionner la pompe sans eau ou des d g ts de pompe se produiront STEP 3 Remove shipping cap and...

Page 11: ...installation instructions furnished with the battery Red Cable is attached to battery positive terminal black cable is connected to battery negative terminal Karcher HDS 600 612 Operator s Manual 9 8...

Page 12: ...ill cause low oil sensor to shut off engine IMPORTANT Do not run engine with high or low oil levels as this will cause engine damage STEP 5 Pull the choke lever out to the Choke position on a warm eng...

Page 13: ...eur plus vite qu il n est possible de l cher la corde Toujours r duire la pression du pistolet pulv risateur avant de tirer sur le cordon de lancement Tirer lentement sur le cordon de lancement jusqu...

Page 14: ...age to the pump Cleaning Tips Pre rinse cleaning surface with fresh water Place detergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your...

Page 15: ...ose detergent valve STEP 4 Press trigger to release water pressure STEP 7 Disconnect the high pressure hose from high pressure outlet STEP 2 Turn off the engine STEP 5 Disconnect the garden hose from...

Page 16: ...such as STA BIL or an equivalent will minimize the formulation of fuel deposits during storage Such additives may be added to the gasoline in the fuel tank of the engine or to the gasoline in a storag...

Page 17: ...then it will automatically reset itself The thermo stat sensor is located on the discharge side of the heating coil The thermostat control dial is located on the control panel Pumps Before running the...

Page 18: ...equire the heat input to be lowered so the water input does not turn to steam earlier than at the factory settings and activate the pressure sensors and pressure relief equipment when the unit is oper...

Page 19: ...p or operation discon tinue use and readjust air bands ATTENTION Si de la fum e blanche s chappe de l vacuation du br leur pendant le d marrage ou le fonctionnement cesser d utiliser et r ajuster les...

Page 20: ...ressure washer Perform maintenance more often under severe conditions Check pump oil level before first use of your new pressure washer Change pump oil after first 50 hours and every year or 500 hours...

Page 21: ...d PUMP OIL DateOilChanged Month Day Year Estimated Operating Hours Since Last Oil Change ENGINE OIL DateOilChanged Month Day Year Estimated Operating Hours Since Last Oil Change Karcher HDS 600 612 Op...

Page 22: ...king pressure control valve Rebuild or replace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check water supply and possibility of air seepage Valves sticking Ch...

Page 23: ...tude The gasoline engine is preset for operation at altitudes below 1000 ft above sea level If operated at higher altitudes it may be necessary to install a high altitude main jet in the carburetor Co...

Page 24: ...correct fuel nozzle size See specifications for proper fuel nozzle Insufficient water supplied Check water G P M to machine Restricted water flow Check nozzle for obstruction proper size PUMP NOISY Ai...

Page 25: ...ne s Repair hole Low detergent level Add detergent if needed PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Check water supply and possibility of air seepage Valves sticking C...

Page 26: ...26 Notes Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK...

Page 27: ...575 601 0 HDS 4 8 30 Pe Cage 1 575 602 0 HDS 4 7 35 Pe Cage 1 575 603 0 HDS 4 7 35 Pe Cage 1 575 604 0 HDS 5 6 35 Pe Cage 1 575 605 0 HDS 5 6 35 Pe Cage 1 575 606 0 HDS 8 0 30 Ge Cage 1 575 611 0 HDS...

Page 28: ...Man t nga se fuera del alcan ce de boqu illa DESC ARGA DE AGUA CALIE NTE A ALTA PRES ION No toque ni dirija el ujo del agua o otras perso nas RISK OF INUR Y PROT ECTIV E EYEW EAR AND OTHE R PROT ECTI...

Page 29: ...Float Tank To Detergent Valve 6 5 29 121 54 52 17 12 18 19 32 13 84 9 10 91 49 47 31 35 33 41 111 84 102 95 95 95 48 96 99 54 94 93 114 119 118 120 86 25 101 87 39 116 30 43 80 123 25 117 115 124 85...

Page 30: ...FOLD 18 9 802 014 0 1 NIPPLE PIPE 1 2 X 3 SCH 80 19 9 802 171 0 1 NIPPLE 3 8 X 3 8 NPT MALE 20 9 803 013 0 1 RAIL PUMP 21 9 802 260 0 2 ft HOSE 5 8 PUSH ON 22 9 803 531 0 2 DIPTUBE PLASTIC 10 00 LONG...

Page 31: ...HH SS HONDA 1 3 8 DEFLECTOR 9 802 754 0 5 SCREW HH WL 1 4 20 X 1 2 VANGUARD NOT SHOWN 9 802 867 0 1 MUFFLER GUARD VANGUARD NOT SHOWN 9 802 868 0 2 BRACE VANGUARD NOT SHOWN 9 803 011 0 1 SHIELD HEAT V...

Page 32: ...IC 64 9 800 002 0 1 LABEL CAUTION DIESEL 65 9 800 001 0 1 LABEL CAUTION UNLEADED 66 9 803 251 0 1 WELDMENT BELT GUARD LONG BLACK 602 0 604 0 605 0 W GEN 9 803 001 0 1 WELDMENT BELT GUARD SHORT BLACK N...

Page 33: ...8 750 737 0 1 ADAPTER HONDA M20 1 5 X 3 8 FPT 93 9 802 039 0 1 ELBOW 1 2 JIC X 3 8 MALE PIPE 94 8 933 006 0 1 SWITCH MV60 95 9 802 781 0 11 NUT 3 8 FLANGE 96 9 802 776 0 12 NUT 5 16 ESNA NC 97 8 706...

Page 34: ...X 3 8 HONDA 1 REDUCER CONNECTOR 1 4 X 3 8 VANGUARD NOT SHOWN 8 753 269 0 1 REDUCER CONNECTOR 1 4 X 3 16 VANGUARD NOT SHOWN 133 8 751 380 0 1 CARBON CANISTER 850CC 134 8 922 633 0 1 BRKT 850CC CANISTE...

Page 35: ...750 743 0 1 BULKHEAD 1 2 POLYPRO 6 9 802 132 0 1 ELBOW 3 4 JIC X 1 2 90 7 8 928 239 0 1 BRACKET FLOAT TANK SUPPORT 8 9 802 775 0 2 NUT 1 4 FLANGE ZN 9 9 802 146 0 1 SWIVEL 1 2 MP X 3 4 GHF W STRAINER...

Page 36: ...r s des per son nes RIE SG O DE PEN ETR AC I N O LES ION ES SEV ER AS A PER SO NA S Ma n t n gas e fue ra del alc anc e de boq uill a DE SC AR GA DE AG UA CA LIE NT E A ALT A PR ESI ON No toq ue ni di...

Page 37: ...2 0 1 SCREW GROUND POST 10 32 X 1 1 4 NOT SHOWN 8 706 735 0 1 BUSHING 1 SNAP NOT SHOWN 13 9 800 042 0 1 DECAL OPERATING INSTRUCTIONS 14 9 802 064 0 4 GROMMET RUBBER NOZZLE HOLDER 15 9 800 049 0 1 LABE...

Page 38: ...38 Hose Spray Gun Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK 4 3 2 1...

Page 39: ...1 NOZZLE 4004 5 WHITE 600 0 9 802 303 0 1 NOZZLE 0005 5 RED 601 0 602 0 9 802 304 0 1 NOZZLE 1505 5 YELLOW 601 0 602 0 9 802 305 0 1 NOZZLE 2505 5 GREEN 601 0 602 0 9 802 306 0 1 NOZZLE 4005 5 WHITE 6...

Page 40: ...483 0 2BK100H 9 802 391 0 25MM 9 802 403 0 1 575 601 0 KT6036 8 921 716 0 8 715 483 0 2BK90H 9 802 390 0 25MM 9 802 403 0 1 575 602 0 KT6036 8 921 716 0 8 715 483 0 2BK90H 9 802 390 0 25MM 9 802 403 0...

Page 41: ...1 575 605 0 GX660 688 cc 8 752 148 0 2BK40 9 802 384 0 H X 1 1 8 9 802 400 0 BX43 2 9 802 420 0 1 575 606 0 GX660 688 cc 8 752 148 0 3TB36H 9 802 393 0 P2 X 1 1 8 9 802 400 0 BX43 2 9 802 420 0 1 575...

Page 42: ...42 Wayne Burner Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK...

Page 43: ...IR BAND 8 HOLE OUTER EHA SR 9 8 756 715 0 1 COUPLING E DC 10 8 700 704 0 1 OIL LINE 6 11 8 756 437 0 1 PUMP COMBO W SOLENOID 12V 24V 12 13494 1 BRASS 90 ELBOW 13 8 700 819 0 1 CAD CELL F HS M SERIES B...

Page 44: ...TABLE 14 9 802 928 0 6 VALVE PLUG 15 8 753 817 0 8 MANIFOLD STUD BOLT 16 9 802 890 0 8 LOCK WASHER 17 8 719 008 0 1 COPPER WASHER 3 8 18 8 707 262 0 1 BRASS PLUG 3 8 19 6 VALVE SEAT SEE KITS TABLE 20...

Page 45: ...ABLE 35 8 752 820 0 3 BONDED SEAL SEE KITS TABLE 36 8 753 819 0 3 PLUNGER 18MM SEE KITS TABLE 37 8 752 823 0 3 COPPER SPACER SEE KITS TABLE 38 8 753 820 0 3 PLUNGER ROD 39 8 752 822 0 3 CONNECTING ROD...

Page 46: ...750 709 0 REPAIR KIT VRT3 2320 3630 PSI 8 750 710 0 REPAIR KIT VRT3 4500 PSI KIT ITEMS 3 4 6 9 12 21 24 Karcher HDS 600 612 Operator s Manual 9 800 080 0 AK 8 750 297 0 8 GPM 2320 PSI 8 750 298 0 8 G...

Page 47: ...tem 18 and screw down until contact is made with the nuts Items 15 Screw down lock nut Item 19 onto the stem Item 8 until the threads cut into the nylon insert of the lock nut Item19 If adjustment kno...

Page 48: ...9 800 080 0 Printed in U S A...

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