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© 2003 

D 369e - 06/03 

28 of 32 

Troubleshooting

MAX HEAT (MAX HEAT)

The Zone Control 369e has a function called 

Max Heat

. In this mode, the control sets all RTU room temperature settings to 

75°F (24°C) and turns on the required contacts. The RTU room setting may be adjusted to turn on or off the required zone 
without delay. The control continues to operate in this mode for up to 24 hours or until either the 

Item, Menu

 or 

Test

 button is 

pressed. To enable the Max Heat feature, use the following procedure.

1) Press and hold the 

Test

 button for more than 3 seconds. At this point, the control 

displays the words MAX HEAT and the word NO.

2) Using the 

  or 

  buttons,  select  the  word  YES. After 3 seconds, the control 

flashes the word MAX HEAT TEST.

3)  To cancel the Max Heat mode, press either the 

Item, Menu,

 or 

Test

 button.

4)  Once the Max Heat mode has either ended or is cancelled, the control resumes 

normal operation. 

Menu

Item

Menu

Item

or

When troubleshooting any heating system, it is always a good idea to establish a set routine to follow. By following a consistent 
routine, many hours of potential headaches can be avoided. Below is an example of a sequence that can be used when diag-
nosing or troubleshooting problems in a hydronic heating system.

Establish the problem. Get as much information from the customer as possible about the problem. 
Is there too much heat, not enough heat, or no heat? Is the problem only in one particular zone 
or area of the building, or does the problem affect the entire system? Is this a consistent problem 
or only intermittent? How long has the problem existed for? This information is critical in correctly 
diagnosing the problem.

Understand the sequence of operation of the system. If a particular zone is not receiving enough 
heat, which pumps or valves in the system must operate in order to deliver heat to the affected zone? 
If the zone is receiving too much heat, which pumps, valves, or check valves must operate in order 
to stop the delivery of heat?

Press the 

Test

 button on the control and follow the control through the test sequence as described 

in the Testing section. Pause the control as necessary to ensure that the correct device is operating 
as it should.

Sketch the piping of the system. This is a relatively simple step that tends to be overlooked, however, it 
can often save hours of time in troubleshooting a system. Note flow directions in the system paying close 
attention to the location of pumps, check valves, pressure bypass valves, and mixing valves. Ensure 
correct flow direction on all pumps. This is also a very useful step if additional assistance is required.

Establish the 

Problem

Understanding 

the Sequence of 

Operation

Use the Test 

Routine

Sketch the 

Piping in the 

System

Summary of Contents for Zone Control 369e

Page 1: ...inimum and Slab Maximum Temperature Control Remote Display and Adjustment Capabilities Test Sequence to Ensure Proper Component Operation 230 V ac Power Supply CE Approved Output Zone Pumps or Zone Valves Output System Pump Output Cooling Input Indoor Sensor Input Indoor Sensor or Input Room Temperature Unit RTU Input Room Temperature Unit RTU Input Remote Display Module Input Indoor Sensor Input ...

Page 2: ... group of items that can be viewed within that menu Item The abbreviated name of the selected item will be displayed in the item field of the display To view the next available item press and release the Item button Once you have reached the last available item in a menu pressing and releasing the Item button will return the display to the first item in the selected menu Adjust To make an adjustme...

Page 3: ...t the Zone Adjust menu for that zone by using the Menu button Adjust will be displayed in the left hand side of the display and Zone followed by the zone number will be displayed in the bottom of the display Note The Zone Adjust menu in the control is different than the Adjust menu in a display RTU Monitor Menu The Monitor menu is used to monitor the system over a period of time It is possible to ...

Page 4: ...nlocked F C Displays the unit of measure that all of the temperatures are to be displayed Time Displays the unit of measure that all of the times are to be displayed UnOcc Optimum Stop Displays when a zone is in optimum stop Zone Displays when a zone is in operation Pump Displays when the system pump is in operation AM PM sec Min hr Warning Displays when an error exists or when a limit has been re...

Page 5: ...he zone temperature drops the relay on time increases and as the zone temperature rises the relay on time decreases Integral I Integral control logic compares the actual zone temperature to the desired zone temperature over a period of time The longer the actual temperature is below the desired temperature the longer the on time for the zone relay will be Derivative D Determines how fast or how sl...

Page 6: ...t least once during every exercising period the control turns on the output for 10 seconds This minimizes the possibility of a pump or valve seizing during a long period of inactivity The Test LED flashes anytime the control is exercising Note The zone relay exercising time is increased to the THRM OPEN setting if THRM is selected as the zoning device PURGING PURGE The 369e includes a purging func...

Page 7: ...he on time of the Lo stage relay Section A3 Two Stage Heating Section B1 General Cooling Section B2 Cooling Enable Section B3 Cooling Control Section B Cooling Operation Section B1 General Cooling Adjust Zone 2 6 Zn 1 Com 1 2 Zn 2 7 8 L N Lo Stage Hi Stage M M 20 21 Com tN 1 1 tN 1 2 22 23 Indr 2 Cycle Length On Off Off Hi Stage Hi Stage Hi Stage Lo Stage Lo Stage Lo Stage Off On On GENERAL COOLIN...

Page 8: ...ir sensor takes over As the outdoor temperature rises and cooling is required the control targets the cooling setpoint and the floor slab is still maintained at a minimum temperature Note During mild conditions it is possible to overheat the space if the floor slab is maintained at a minimum temperature COOLING ENABLE ENBL The Cooling relay can be used to enable a cooling system which can be contro...

Page 9: ...nt schedule A zone schedule is only available for zones using display RTUs The ZONE schedule is accessed through the HEAT SCHD adjustment in the schedule Schd menu of the RTU Control Schedule CTRL The control schedule allows each zone to be on the same schedule When using display RTUs the CTRL schedule is accessed through the HEAT SCH adjustment in the schedule Schd menu of the RTU When using indo...

Page 10: ...rates the zone s in the selected over ride mode until a new override is selected Holiday HOL If the HOL override is selected the 369e reduces all the heating setpoints to a maxi mum of 17 C 62 F and increases the cooling setpoint to at least 28 C 82 F Also slab minimum settings and all existing schedules are ignored External UnOccupied Override An external signal can place the 369e into unoccupied...

Page 11: ...erature control using a floor slab sensor connected to the Rs3 and Com terminals 3 5 and the air sensor in the RTU The minimum and maximum floor slab temperature and air tem perature settings are adjusted at the RTU The minimum and maximum slab setpoints have priority over the air temperature setpoint Once the slab setpoint s has been satisfied the air temperature setpoint can then be satisfied If...

Page 12: ...p to the enclosure The base also has holes that line up with the mounting holes of most common electrical boxes CAUTION Improper installation and operation of this control could result in damage to the equipment and possibly even personal injury It is your responsibility to ensure that this control is safely installed according to all applicable codes and standards This electronic control is not i...

Page 13: ...ty and ease of installation into the terminals STEP FOUR ELECTRICAL CONNECTIONS TO THE CONTROL The installer should test to confirm that no voltage is present at any of the wires Push the control into the base and slide it down until it snaps firmly into place Powered Input Connections 230 V ac Power Connect the 230 V ac power supply to the Power L and Power N terminals 18 and 19 This connection p...

Page 14: ... In terminal on the third 369e and continue this process for each additional 369e The Zo Out terminal on the last 369e in the chain can be connected to the Zo In terminal on a kanmor Integrated System Control Note The wires from the zone control are polarity sensitive The system will not operate if the wires are reversed UnOccupied Switch If an external timer or switch is used connect the two wire...

Page 15: ...d Indr 2 terminals 20 and 23 Note If an RTU is connected to tN1 2 an indoor sensor can not be connected to Indr 2 Zone 4 tN1 4 or Indr 4 Connect the Com terminal from the RTU to the Com terminal 24 on the 369e Connect the tN1 terminal from the RTU to the tN1 4 terminal 26 on the 369e If an indoor sensor is used connect the two wires from the sensor to the Com and Indr 4 terminals 24 and 27 Note If...

Page 16: ...cuit is powered up the zone pump should turn on or the valve should open completely If no response occurs check the wiring between the terminal and the pump or valve and refer to any installation or troubleshooting information supplied with these devices If a zone pump or valve is connected to the Com 1 2 and Zn 2 terminals 7 and 8 follow a similar procedure as described for the zone 1 relay If a ...

Page 17: ...he DIP switch is set to the Setback position the internal clock in the control is enabled The control also responds to an external setback signal generated on the UnO Sw terminal The kanmor Zone Control 369e comes with four Access Level settings These Access Levels restrict the number of Menus Items and Adjustments that can be accessed by the user The four access levels are Limited LTD User USER I...

Page 18: ...zone 4 Current room air temperature of zone 5 Current room air temperature of zone 6 This is the signal that is being received from a zone control This is the signal that is being sent to an Integrated System Control or additional zone control Control Adjust Menu 1 of 2 NONE ENBL CTRL Default NONE 0 30 to 5 00 min Default 2 00 min 0 30 to 10 00 min Default 5 00 min AUTO 5 00 to 30 00 min Default 1...

Page 19: ... demand is removed The cycle length used for heating operation The frequency with which the control exercises the pumps and valves that are operated by the control Zone Adjust Menu 1 of 2 PUMP VLV THRM Default VLV ONE TWO Default ONE NONE CG Default CG NONE CTRL Default NONE Section L T D I N S T A D V U S E R A2 A3 B1 C A1 Item Field Description Access Level Range Actual Setting The type of zonin...

Page 20: ... temperature since this item was last cleared This can be used to diagnose if the Outdoor Sensor 070e has been located correctly If this reading is too high the 070e may be located in a location that receives direct sun light or is influenced by an exhaust vent The lowest recorded outdoor air temperature since this item was last cleared This can be used to diagnose if the Outdoor Sensor 070e has b...

Page 21: ...as been powered up since this item was last cleared This number will increase if there is a lowering of the input voltage beyond the control s usable range This item can also be used as an indication of the quality of the power source The total number of Zn 6 relay running hours since this item was last cleared 00 to 59 Default 00 12 AM to 11 PM or 00 to 23 Default 12 AM 12 hr 24 hr Default 12 hr ...

Page 22: ...ck Time when first occupied period begins every day 7DAY 24h 24hr DIP switch Setback Time when first unoccupied period begins every day 7DAY 24h 24hr DIP switch Setback Time when second occupied period begins every day 7DAY 24h 24hr DIP switch Setback Time when second unoccupied period begins every day 7DAY 24h 24hr DIP switch Setback If the 7DAY 24hr item is set to 7DAY the schedule listed below ...

Page 23: ...he Zone Control 369e in order to provide the control with indoor temperature feedback for the heating system When using display RTUs several items related to the system are no longer available in the control s User Interface These items are available only in the RTU s User Interface Also the number of items that are available on the RTU depends on the type of RTU that is connected to the control R...

Page 24: ...e desired heated room air temperature during an unoccupied period for this zone Note There is only a 3 F 1 C adjustment in the LTD access level MODE OFF and DIP switch Setback The desired cooled room air temperature during an occupied period for this zone Note There is only a 3 F 1 C adjustment in the LTD access level RTU 6 and COOL MOD CTRL The desired cooled room air temperature during an unoccu...

Page 25: ... an adjustable item If the air temperature measured by the RTU exceeds this setting the control will display a warning message This is an adjustable item If the air temperature measured by the RTU drops below this setting the control will display a warning message RTU Time Menu 1 of 1 R T U 0 6 2 e R T U 0 6 3 e U S E R 00 t0 59 Default 00 12 hr 24 hr Default 12 hr 12 AM to 11 PM or 00 to 23 Defau...

Page 26: ...le for SUNDAY MONDAY TUESDAY WEDNESDAY THURSDAY and FRIDAY to 11 50 PM or to 23 50 Default to 11 50 PM or to 23 50 Default to 11 50 PM or to 23 50 Default to 11 50 PM or to 23 50 Default to 11 50 PM or to 23 50 Default to 11 50 PM or to 23 50 Default to 11 50 PM or to 23 50 Default to 11 50 PM or to 23 50 Default C C C C C C C C Time when the second unoccupied period begins every day 7DAY 24h 24hr...

Page 27: ...r 10 sec onds the Zn 1 relay is shut off If an RTU is not connected to tN1 1 the control skips this step Step 4 If Zone 2 tN1 2 or Indr 2 is used for a one stage heating zone the control turns on relay Zn 2 for 10 seconds After 10 seconds the Zn 2 relay is shut off If Zone 2 tN1 2 or Indr 2 is used for a two stage heating zone the control turns on relay Zn 1 for 10 seconds After 10 seconds the Zn ...

Page 28: ... problem Get as much information from the customer as possible about the problem Is there too much heat not enough heat or no heat Is the problem only in one particular zone or area of the building or does the problem affect the entire system Is this a consistent problem or only intermittent How long has the problem existed for This information is critical in correctly diagnosing the problem Under...

Page 29: ...Description of Error The control was unable to store a piece of information into its EEPROM This error can be caused by a noisy power source The control will display the error message and will continue to operate normal Pressing either the Menu or Item button will clear this error The control was unable to read a piece of information stored in the Adjust menu Because of this the control was requir...

Page 30: ...terminal on the control Either the wires leading to the RTU device are shorted or the polarity of the wires are reversed Determine the cause and remove the short To clear this errror press either the Menu or Item button RTU 1 was unable to read a piece of information stored in the Adjust Menu Because of this the control was required to load the factory settings into all of the items in the Adjust ...

Page 31: ...nnected to the control This error message can be cleared once the sensor has been repaired Locate and repair the problem as described in the Data Brochure D 070e To clear the error message from the control press either the Menu or Item button REMOTE 1 NONE The Remote 2 Sensor attached to RTU 1 is being read as an open circuit RTU 1 will continue operation using all remaining sensors If all of the ...

Page 32: ...s alterations or attachments made subsequent to purchase which have not been authorized by kanmor or if the Product was not installed in compliance with kanmor s instructions and or the local codes and ordinances or if due to defective installation of the Product or if the Product was not used in compliance with kanmor s instructions THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPL...

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