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Installation Instructions Powador 1501xi/2501xi*/3501xi/4501xi/5001xi**_EN

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T r o u b l e s h o o t i n g

Fault

Cause of fault

Troubleshooting/Explanation

The inverter is active but 
does not feed into the 
grid. The display shows: 
Start at 125 V meas. xxx 
V (measured voltage is 
greater than 125 V).

The inverter has inter-
rupted the grid feed due 
to a fault.

After an interruption to the grid feed due to a fault (line failure, 
overtemperature, overload, etc.), the inverter waits a country-
specifi c time period (see section 4, Technical Data) before 
switching back over to grid feed mode. With faulty grids, inter-
ruptions can occur during the day. Notify your solar installer if 
the inverter shuts down regularly over a period of several weeks 
(more than 10 times per day).

The inverter stops 
supplying power to 
the grid shortly after 
being switched on, even 
though there is suffi cient 
sunlight.

Faulty grid separation relay 
in the inverter.

Although there is suffi cient sunlight, the inverter feeds into the 
grid only for a few seconds before switching off again. During 
the short grid feed period, the inverter shows that the power 
being fed into the grid is between 0 and 5 W. If the inverter is 
defi nitely receiving suffi cient generator power, the grid separa-
tion relay is presumably faulty, thus preventing the inverter from 
connecting.

The inverter’s display 
shows the error message 
“Failure PV overvoltage”. 

The voltage on the solar 
generator has risen to 
500 V.

The inverter is designed for a maximum input voltage of 500 V 
from the solar generator.
An incorrect module arrangement or the incorrect dimensioning 
of the solar installation can result in this voltage being exceeded. 
To protect the inverter, it does not begin feeding into the grid 
until the input voltage once again falls below 500 V.

Noise emission from the 
inverter.

Particular ambient condi-
tions.

When there are certain ambient conditions, the units may emit 
audible noises. The following causes may be determining factors 
in this regard:

Line interference or line failure caused by particular loads 

 

(motors, machines, etc.) which are either connected to 
the same point on the grid or located in the vicinity of the 
inverter.
In cases of dynamic weather conditions (frequent switching 

 

between sunny and cloudy conditions) or strong insolation, a 
light hum may be audible due to the increased power.
With particular grid conditions, resonances may form between 

 

the unit’s input fi lter and the grid, which may be audible even 
when the inverter is switched off.
People with very sensitive hearing (particularly children) may 

 

be able to hear the high-frequency hum caused by the invert-
er’s operating frequency of approx. 18 kHz.

Such noise emissions do not affect the operation of the inverter. 
Nor can they lead to loss of effi ciency, failure, damage or to a 
shortening of the unit’s service life.

If the measures described in this guide do not assist in clearing the fault, please notify your installer.

In order for our factory customer service department to respond in an appropriate and expeditious manner, some details are impera-
tive:

Details pertaining to the inverter

The unit’s serial number

 

Model

 

A short description of the fault

 

Is the error or fault reproducible? If yes, how?

 

Does the error or fault occur sporadically?

 

Describe the prevailing insolation conditions when the fault 

 

occurred?
Time of day

 

Details pertaining to the photovoltaic module

Module type, manufacturer (if available, also send the data 

 

sheet)
The number of modules in series

 

The number of strings

 

Generator power

 

Table 8.1: 

Fault causes

 

Summary of Contents for Powador 1501xi

Page 1: ...Powador 1501xi Powador 2501xi Powador 3501xi Powador 4501xi Powador 5001xi Operating instructions Operator Skilled and authorised electrician available only in France available only in Korea and Spain...

Page 2: ...nd Regulations 5 3 Notes on Installation and Operation 5 3 1 Intended use 5 3 2 Factory warranty and liability 5 3 3 Service 6 4 Operation 6 4 1 Overview of controls and displays 6 4 2 LED displays 6...

Page 3: ...ions are delivered together with the respective components and additional parts of the system 1 1 Retention of documents Please pass these operating and installation instructions on to the plant opera...

Page 4: ...nly be operated with a permanent connec tion to the public power grid The inverter is not intended for mobile use Any other or additional use is not considered the intended use The manufacturer suppli...

Page 5: ...occur in exceptional cases In such cases KACO new energy GmbH will provide you with the maximum possible support KACO new energy GmbH will make every effort to remedy such faults in an expeditious ma...

Page 6: ...s that the grid feed was stopped due to a fault The following faults activate LED 3 Line overvoltage or undervoltage Faulty line impedance or line frequency Generator voltage is too high Generator pow...

Page 7: ...that is currently being fed into the grid The respective day s peak power that was fed into the grid for a short time Displays the current heat sink temperature in C If the unit becomes too hot either...

Page 8: ...y pressing key 2 The address then returns to 1 The RS485 interface is used to communicate with the Powador proLOG If several inverters are connected to a Powador proLOG each address may only be used o...

Page 9: ...ys it in various diagram types as a daily or monthly representation The PC however must also run continuously Because of the amount of energy used this type of monitoring only makes sense over limited...

Page 10: ...been pressed for a longer period of time the power that is currently being fed into the grid is shown on the display You can use the control keys see section 4 3 to show the values and data that are...

Page 11: ...down Protective function of the inverter when too much generator power is supplied 13 Protection shutdown Protective function of the inverter for short lived line failures 14 Line failure Possible lin...

Page 12: ...y SMS text message fax or e mail remote access to the installation the representation of the PV installation on the Internet and much more are no problem whatsoever for the Powador proLOG Up to 32 inv...

Page 13: ...of the inverter s pre fuse should be somewhat higher than the maximum grid feed current The line fuse immediately trips when the inverter switches to grid feed mode after the start up period is comple...

Page 14: ...nerator power the grid separa tion relay is presumably faulty thus preventing the inverter from connecting Noise emission from the inverter Particular ambient condi tions When there are certain ambien...

Page 15: ...e inverter and the corresponding transport packaging are made from recyclable raw materials Device Do not dispose of faulty inverters or accessories together with household waste Ensure that the old u...

Page 16: ...tended use 6 3 2 Factory warranty and liability 6 3 3 Service 6 4 Technical Data 7 5 Device Description 11 5 1 Scope of delivery 11 5 2 Dimensioning the PV generator 11 5 3 Protection concepts 12 6 In...

Page 17: ...hown on the name plate ful ls the fundamental requirements of the following relevant directives Directive concerning electromagnetic compatibility Council Directive 2004 108 EC Low voltage directive C...

Page 18: ...from being inadvertently switched back on If measurements must be taken while the power supply is switched on never touch the electrical connections Remove all jewellery from your wrists and ngers Ens...

Page 19: ...g cases Use of the units in ways not intended Improper installation and installation that does not comply with standards Improper operation Operation of units with defective protective equipment Unaut...

Page 20: ...ection Varistors Output Electrical data Model 1501xi 2501xi 3501xi 4501xi 5001xi Rated power 1500 W 2500 W 3300 W 4600 W 4600 W Maximum power 1650 W 2750 W 3600 W 5060 W 5100 W Line voltage See sectio...

Page 21: ...erter Mechanical and technical data Model 1501xi 2501xi 3501xi 4501xi 5001xi Visual displays LED PV generator green Grid feed green Fault red LCD 2 x 16 characters Controls 2 keys for operating the di...

Page 22: ...in Hz Switch on value in seconds after a re start Operation resumption time in seconds after a fault Germany 190 264 253 V 47 5 50 2 180 30 Spain 196 254 49 0 51 0 180 180 Italy 190 264 49 7 50 3 180...

Page 23: ...ge Scale line current Scale line current Scale DC link Scale DC link S0 interface Save parameters Erase parameters Parameter menu A Section 4 Technical Data Country specific parameter menu Minimal lin...

Page 24: ...ange If the temperature increases from 25 C to 60 C the MPP voltage in 12 V modules decreases by approx 3 6 V per module 7 2 V for a 24 V module The MPP voltage of the entire string should be 125 V If...

Page 25: ...lecting the inverter s place of installation attention should be paid to the following items Ensure good access to the unit for installation or any service work that may later be required Maintain the...

Page 26: ...location the electrical connection to the unit can be established You must adhere to all mandatory safety regulations the currently required technical connection speci cations of the responsible power...

Page 27: ...mounted should be secured as follows 1 5 mm 16 A 2 5 mm 20 A 4 0 mm 25 A 6 0 mm 35 A NEOZED gL safety fuses should be used available only in France available only in Korea and Spain Section 6 Install...

Page 28: ...th the positive and the negative leads must be strictly isolated electrically from the earth potential PE ATTENTION Risk of damage Ensure that the polarity is correct when connecting the unit ACTION B...

Page 29: ...hown in gure 6 7 and 6 8 respectively Figure 6 7 Assembly of the Tyco plug connectors Section 6 Installation and Start up ATTENTION To achieve protection class IP54 unused cable ttings must be closed...

Page 30: ...nection On the inverter s control card rear panel of the door there are four terminals labelled RS485 A and B see gure 6 11 To connect several Powadors terminal A of one Powador is connected to termin...

Page 31: ...riod is required in order to ensure that the generator voltage is continuously above the power delivery limit of 125 V A quick start routine is provided for startup and test purposes This routine circ...

Page 32: ...ns Modifications may be made only in exceptional cases and only after having consulted with the manufacturer and the power supply company WARNING DANGER Disconnect the inverter from all power sources...

Page 33: ...ent All display values are checked and calibrated prior to shipment If the voltage or current value shown on the display does not correspond with the actual measured value it can be adjusted If the va...

Page 34: ...n verter When working on the photovoltaic module in ad dition to disconnecting from the grid the DC main switch on the generator terminal box or the DC plug connectors must always be disconnected at a...

Page 35: ...a short period For this reason the capacity of the inverter s pre fuse should be somewhat higher than the maximum grid feed current The line fuse immediately trips when the inverter switches to grid...

Page 36: ...ect the inverter it does not begin feeding into the grid until the input voltage once again falls below 500 V Noise emission from the inverter Particular ambient condi tions When there are certain amb...

Page 37: ...J HOHFWULFDO HTXLSPHQW GHVLJQHG IRU XVH ZLWKLQ FHUWDLQ YROWDJH OLPLWV 6DIHW RI WKH GHYLFH 1 1 UHJDUGLQJ FOHDUDQFH DQG FUHHSDJH GLVWDQFHV LUHFWLYH FRQFHUQLQJ HOHFWURPDJQHWLF FRPSDWLELOLW QWHUIHUHQFH LP...

Page 38: ...for photovoltaic systems with a single phase parallel coupling via an inverter in the public mains supply The automatic disconnection device is an integral part of the aforementioned inverter This se...

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Page 42: ...31000580 01 090515 Gottfried Leibniz Stra e 1 74172 Neckarsulm Germany Phone 49 7132 3818 0 Fax 49 7132 3818 703 info kaco newenergy de www kaco newenergy de...

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