Jungheinrich ECE 118, Operating Instructions Manual

Page: 55 / 81

0708
.GB
F 4
4 Maintenance checklist
Maintenance intervals
Standard =
t
W A B C
Cold storage =
k
Chassis/
body: 1.1 Check all load bearing parts for damage
t
1.2 Check screw connections
t
1.3 Test the operator platform and check for damage
t
Drive: 2.1 Check transmission for noise and leaks
t
2.2 Check transmission fluid level
t
2.3 Replace transmission fluid
k t
Wheels: 3.1 Check for wear and damage
t
3.2 Check suspension and attachment
k t
Steering: 4.1 Check the steering play
t
Brake
system: 5.1 Test brake function and setting
k t
5.2 Check gas pressure spring and return function, check for
leaks and damage
t
5.3 Check brake pads for wear
t
5.4 Check brake mechanism, adjust and lubricate if necessary
k t
Hydraulic
system: 6.1 Check system function
k t
6.2 Check unions and connections for leaks and damage
k t
6.3 Check hydraulic cylinders for leaks and damage, and check
that they are securely attached
k t
6.4 Check oil level
k t
6.5 Replace hydraulic oil and filter cartridge
k t
6.6 Check the function of the pressure relief valves
k t
Electrical
system: 7.1 Check system function
t
7.2 Check that cables are securely attached, and check for
damage
t
7.3 Check fuse ratings
t
7.4 Check that switches and trip cams are securely seated, and
check their functions
t
7.5 Check relays and contacts, and replace worn parts if
necessary
t
7.6 Check the functions of warning devices and safety circuits.
k t
Electric
motors: 8.1 Check carbon brushes for wear
t
8.2 Check motor mountings
t
8.3 Vacuum-clean the motor housing, and check commutator
for wear
k t
0708
.GB
F 4
4 Maintenance checklist
Maintenance intervals
Standard =
t
W A B C
Cold storage =
k
Chassis/
body: 1.1 Check all load bearing parts for damage
t
1.2 Check screw connections
t
1.3 Test the operator platform and check for damage
t
Drive: 2.1 Check transmission for noise and leaks
t
2.2 Check transmission fluid level
t
2.3 Replace transmission fluid
k t
Wheels: 3.1 Check for wear and damage
t
3.2 Check suspension and attachment
k t
Steering: 4.1 Check the steering play
t
Brake
system: 5.1 Test brake function and setting
k t
5.2 Check gas pressure spring and return function, check for
leaks and damage
t
5.3 Check brake pads for wear
t
5.4 Check brake mechanism, adjust and lubricate if necessary
k t
Hydraulic
system: 6.1 Check system function
k t
6.2 Check unions and connections for leaks and damage
k t
6.3 Check hydraulic cylinders for leaks and damage, and check
that they are securely attached
k t
6.4 Check oil level
k t
6.5 Replace hydraulic oil and filter cartridge
k t
6.6 Check the function of the pressure relief valves
k t
Electrical
system: 7.1 Check system function
t
7.2 Check that cables are securely attached, and check for
damage
t
7.3 Check fuse ratings
t
7.4 Check that switches and trip cams are securely seated, and
check their functions
t
7.5 Check relays and contacts, and replace worn parts if
necessary
t
7.6 Check the functions of warning devices and safety circuits.
k t
Electric
motors: 8.1 Check carbon brushes for wear
t
8.2 Check motor mountings
t
8.3 Vacuum-clean the motor housing, and check commutator
for wear
k t