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NYCe 4000

Linear motion control system

Standard Housing NY4079

Instructions
R911383228

Edition 04

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Summary of Contents for R911383228

Page 1: ...NYCe 4000 Linear motion control system Standard Housing NY4079 Instructions R911383228 Edition 04 ...

Page 2: ...ion reproduction editing distribution as well as in the event of applications for industrial property rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documentation and the availability of the product ...

Page 3: ... Instructions 5 3 1 Safety instructions structure 5 3 2 Explaining signal words and safety alert symbols 6 4 Intended Use 7 5 Accessories Spare Parts and Wear Parts 7 6 Ambient Conditions 7 7 Technical Data 8 7 1 General 8 7 2 24V Power supply ratings 8 8 Standards 8 8 1 Used standards 8 8 2 CE marking 8 8 3 UL certification 9 8 4 China RoHS 2 marking 10 9 Interfacing 10 9 1 Overview 10 9 2 24V Sy...

Page 4: ...17 10 5 System power supply connection 17 10 6 Configuration 17 10 7 Mechanical removal of the system housing 17 11 Commissioning 18 12 Description of the System Housing 18 13 Diagnosis 20 14 IT security 20 15 Maintenance 20 16 Disposal 20 16 1 Products 20 16 2 Packaging materials 20 16 3 Environmental protection 20 17 Service and support 21 18 Appendix Declaration of Conformity 22 II 27 Table of ...

Page 5: ...timize Test Machine operator Maintenance technician Service Operate Maintain Remove faults Create the NC program Mechanic electrician Disposal company Dismount Dispose Fig 1 1 Target groups product phases and activities 1 2 Intended audience This document explains technical and service personnel of the machine builder how to safely install the system housing mechanically and electrically This docu...

Page 6: ...n if available Title and type code Material number Rexroth NYCe 4000 Hardware System Manual DOK NY4000 HW SYSTEM PRRS EN E R911337671 Rexroth NYCe 4000 Standard Housings Accessories Manual DOK NY4000 HOUSING ACC PRRS EN E R911337672 Tab 1 2 Available documentation 1 7 Additional parts Motion Control Units host adapter SERCOS III Master module fan unit connection cables and more are listed in the p...

Page 7: ...LMS SERCOS NY4079 The Power Marking label indicates the rating of the system housing and other information NYCe 4000 Linear motion control sys tem 3 27 Product Identification and Scope of Delivery R911383228_Edition 04 Bosch Rexroth AG ...

Page 8: ...xroth AG Bgm Dr Nebel Str 2 D 97816 Lohr a Main 12 13 11 7 8 SERCOS NY4079 I C B H T V Fig 2 2 Power marking label 1 Logotype 2 Type code 3 Division number plant number 4 27 Product Identification and Scope of Delivery NYCe 4000 Linear motion control sys tem Bosch Rexroth AG R911383228_Edition 04 ...

Page 9: ...stem housing 2 2 Scope of delivery The product delivery consists of the following items NYS04 1 ST 01 LMS SERCOS NY4079 system housing material number R911378505 DOK NY4000 SYST 4079 ITxx yy P Instructions where xx represents a 2 digit version number and yy the language indication material number R911383228 Cable connector parts for 24V System and SE connections 3 Using the Safety Instructions 3 1...

Page 10: ...clamation point which precedes the signal words danger warning and caution is used to alert the reader to personal injury hazards In case of non compliance with this safety instruction death or serious injury will occur DANGER In case of non compliance with this safety instruction death or serious injury can occur WARNING In case of non compliance with this safety instruction minor or moderate inj...

Page 11: ...drive slot Tab 5 1 Accessories for the NY4079 system housing The system housing does not contain any replaceable or wear parts In case of failure the entire system housing must be replaced 6 Ambient Conditions Operating Storage and transport Maximum environment temperature 5 C 55 C 40 C 85 C Relative Humidity 10 90 non condensing 5 95 non condensing Mechanical strength Vibration IEC 60068 2 6 2007...

Page 12: ...ng correspond to the following standard IEC61010 1 2010 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements IEC61000 6 2 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments IEC61000 6 4 2018 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial ...

Page 13: ...hin the installation of the machine The complied limit values and standards are specified in the Rexroth Manual of associated product The regulations for the structure and the installation in this manual must be maintained and realized Tests were run using a typical installation in a test assembly that conforms with the standards These Rexroth products are built in devices for a product for the fi...

Page 14: ...es for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products known as China RoHS 2 9 Interfacing 9 1 Overview Designation on base plate Connection type Connection base plate Connection cable 24V System 24V DC system power supply 3 pin male Phoenix Contact MC 1 5 3 STF 3 5 SE Service inputs 4 pin male Phoenix Contact MC 1 5 4 STF 3 5 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 ...

Page 15: ...ousing side to the shield pin in the connector or the connector housing and connect the shield on the other side of the cable to the housing of the power supply Make sure that the power supply cable diameter is suitable for the maximum rated current Connector data MC 1 5 3 STF 3 5 minimum maximum Tightening torque 1 95 lbs inch 0 22 Nm 2 21 lbs inch 0 25 Nm Wire diameter 30 AWG 0 14 mm2 14 AWG 1 5...

Page 16: ...ftmost slot and one NY4150 10 SERCOS III Master module in the adjacent slot The MCU has connections available to connect to other system housing s and or a PC Depending on the MCU type the connection is Ethernet or IEEE 1394b On the SERCOS III Master module are two RJ45 sockets to connect two SERCOS III cables to IndraDrives More information can be found in the NYCe 4000 Project Planning manuals 1...

Page 17: ...4V System for the system must be separated at least by reinforced insulation from all hazardous voltages according to the standard UL61010 1 third edition 10 2 Mechanical dimensions The dimensions of the system housing are the following Type code Width mm Height mm Depth mm NYS04 1 ST 01 LMS SERCOS NY4079 200 170 162 4 Tab 10 1 System housing mechanical dimensions You can see the dimensions of the...

Page 18: ...Fig 10 1 Dimensions front view of the NYS04 1 ST 01 LMS SERCOS NY4079 14 27 Installation and Removal NYCe 4000 Linear motion control sys tem Bosch Rexroth AG R911383228_Edition 04 ...

Page 19: ...l installation of the system housing Make sure that you observe the minimum ventilation space at the top front and bottom side of the system housing see the following picture NYCe 4000 Linear motion control sys tem 15 27 Installation and Removal R911383228_Edition 04 Bosch Rexroth AG ...

Page 20: ...ficient The free distance on left side of the system housing must be sufficient to access the connectors at that side For convection cooled systems the system housing must be installed vertically to allow free air flow from bottom to the top For forced cooled systems module holder and base plate it is allowed to install the system housing horizontally Install the system housing on a vertical metal...

Page 21: ...a nut in that order Tighten the nut with a nut spanner You must adhere to the installation requirements of your country 10 5 System power supply connection A power on off switch or circuit breaker is not part of the system housing You must implement the following in the installation A switch or circuit breaker must be included in the installation The switch or circuit breaker must be placed at a s...

Page 22: ...ed Check that proper cabling is used Check that the shielding of shielded cables is correctly connected Check that cables are not damaged Install the MCU module in the left most slot called MCU and the SERCOS III Master module in the slot at the right side called S III in the module holder of the system housing See the Instructions of the MCU module and SERCOS III Master module 12 Description of t...

Page 23: ...ntrol Unit slot 3 SERCOS III Master module slot 4 Mounting screw opening 4 5 Protective Earth post 6 L0 shared sensor connector 7 Sensor connectors 10 Tab 12 1 NY4079 system housing identification legend NYCe 4000 Linear motion control sys tem 19 27 Description of the System Housing R911383228_Edition 04 Bosch Rexroth AG ...

Page 24: ...ree of oil grease or other dirt In addition when returned the products must not contain any undue foreign matter or foreign component Please send the products free domicile to the following address Bosch Rexroth AG Bgm Dr Nebel Str 2 97816 Lohr a Main Germany 16 2 Packaging materials The packaging materials consist of cardboard wood and polystyrene They can be easily recycled For ecological reason...

Page 25: ...any is responsible for all your service related queries for electric drive and controls Contact the Service Hotline and Service Helpdesk under Phone 49 9352 40 5060 Fax 49 9352 18 4941 E mail service svc boschrexroth de Internet http www boschrexroth com Additional information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany...

Page 26: ...18 Appendix Declaration of Conformity Fig 18 1 EU Declaration of conformity page 1 22 27 Appendix Declaration of Conformity NYCe 4000 Linear motion control sys tem Bosch Rexroth AG R911383228_Edition 04 ...

Page 27: ...Fig 18 2 EU Declaration of conformity page 2 NYCe 4000 Linear motion control sys tem 23 27 Appendix Declaration of Conformity R911383228_Edition 04 Bosch Rexroth AG ...

Page 28: ...24 27 NYCe 4000 Linear motion control sys tem Bosch Rexroth AG R911383228_Edition 04 ...

Page 29: ...NYCe 4000 Linear motion control sys tem 25 27 R911383228_Edition 04 Bosch Rexroth AG ...

Page 30: ...26 27 NYCe 4000 Linear motion control sys tem Bosch Rexroth AG R911383228_Edition 04 ...

Page 31: ...Notes NYCe 4000 Linear motion control sys tem 27 27 ...

Page 32: ...th AG P O Box 13 57 97803 Lohr a Main Germany Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911383228 R911383228 DOK NY4000 SYST 4079 IT04 EN P ...

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