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10

JUDO BIOSTAT 25 TGA

Installation

When installing the water treatment device
in the  feed-pipe to the water heater, ensure
that the safety valve of the water heater is
located  after the water treatment device in
the direction of flow.

4.2

Requirements for the place of 
installation

The room where the unit is installed must
be dry and frost free!
Unauthorised persons must not have
access to the water treatment device!

ATTENTION

(see chapter “Safety information and
dangers due to non-compliance”)

The ambient temperature must not
exceed 86 °F (30 °C)! At higher tempera-
tures or direct sun radiation the material
can be damaged.

We recommend that the water treatment
device is installed after a backwash
protective filter, to prevent particles of
dirt and sand being swept in.

Length of the power lead is approxi-
mately 118 inch (3 m).

Particularly in the case of small cross-
sections and soft pipe materials, the
water pipes should be supported in the
vicinity of the connecting flange with two
pipe-clamps.

4.2.1 Installation position

ATTENTION

(see chapter “Safety information and
dangers due to non-compliance”)

Always install the water treatment device in 
a vertical position (± 5°)!

Unless, impairments of its function can occur.

4.2.2 Power supply

ATTENTION

(see chapter “Safety information and
dangers due to non-compliance”)

A permanent power supply that is not
connected to a light switch must be avai-
lable. If the water treatment device is not
permanently supplied with power, there is
no warning in case of faults, and no water is
treated.

4.2.3 Mounting the built-in rotary 

flange

The built-in rotary flange is used as a
connecting element between the pipe and
the water treatment device.

It is suitable for both, horizontally and verti-
cally mounted pipes.

The built-in rotary flange must be
installed in the direction of flow. This is
marked by a cast in arrow (see fig. 1)
.

If these instructions aren't respected, the
water treatment device doesn't work.

ATTENTION

(see chapter “Safety information and
dangers due to non-compliance”)

The flange surface of the built-in rotary
flange must be in a vertical position! The
built-in rotary flange must be fitted thus that
mechanical stresses cannot occur! Other-
wise mechanical damages can arise at the
built-in rotary flange. This can lead to major
water damages.

In this case, people close to the water treat-
ment device are exposed to a health risk
due to the large quantities of water.

A power connection (120 V, 60 Hz),
which has to be permanently under
voltage, must be available.

A splash proof socket is required for
the power supply, in accordance with
the legal regulations for wet rooms.

Summary of Contents for BIOSTAT 25 TGA

Page 1: ...rmation before installing and putting the unit into service These instructions must always be issued to the owner user Installation and operating instructions JUDO BIOSTAT 25 TGA Water treatment devic...

Page 2: ...Winnenden All rights reserved Reprints even of extracts are only permitted with special written approval Dear Customer thank you for the confidence you have shown in us by purchasing this unit With t...

Page 3: ...which can be deter mined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving ante...

Page 4: ...missioning 13 5 2 Setting the cleaning interval 14 5 3 Description of its function 14 5 4 Control lamps manual pushbuttons 16 5 5 Cleaning flushing 17 6 Maintenance 17 6 1 Demand for maintenance 17 6...

Page 5: ...e may only be carried out by personnel authorized by the manufacturer who are capable of fulfilling the instructions given in the installation and operating instructions and the country specific presc...

Page 6: ...and mechanical effects danger to persons and the environment due to leaks Refrain from any unsafe working methods Failure to comply with this instruction manual and the safety information can not onl...

Page 7: ...g the water treatment device outside the use limitations given in the instruction manual The water treatment device is only to be used in a technically perfect condition for their intended use safely...

Page 8: ...the power supply a short circuit can also occur In this case there is a risk of people suffering an electric shock Electrical devices equip ment located near the water treatment device must therefore...

Page 9: ...ected in the drinking water All materials are hygienically and physiologically safe Plastics fulfill the official guideline of the German Federal Environmental Agency as well as the work sheet W 270 i...

Page 10: ...an occur 4 2 2 Power supply ATTENTION see chapter Safety information and dangers due to non compliance A permanent power supply that is not connected to a light switch must be avai lable If the water...

Page 11: ...water escaping This can cause damage due to water to the house and its in stallations 4 3 Discharging the flushing water An adequately dimensioned wastewater connection e g floor drain according to D...

Page 12: ...er must be discharged into a firmly mounted drain Flushing water discharge options Ensure that the wastewater con nection functions before plugging the power supply unit into the socket Fig 6 Flushing...

Page 13: ...y has been connected the electrical circuit performs a self check of all the functions and parameters stored in the electronics Following a successful check all control lamps flashes four times As soo...

Page 14: ...correct settings the circuit responds with an acoustic signal tone see chapter Fault Remount the panelling of the water treat ment device see chapter Mounting of the panelling 5 3 Description of its f...

Page 15: ...he elec trodes Dissolved calcium in the form of calcium carbonate crystals is then deposited on the cathode the circular stainless steel brushes On cleaning these crystals of calcium carbonate are thr...

Page 16: ...low LED 1 Operation Conditioning Permanent green light The water treat ment device is ready for use Green light flashing Water treatment is taking place LED 2 Cleaning flushing Permanent green light A...

Page 17: ...nd for maintenance LED 3 flashes 3 years after commissioning or the latest maintenance of the water treat ment device At a water consumption of over 85 850 gal 325 m per year this time frame reduces B...

Page 18: ...er flushing is then not possible 6 4 Mounting of the panelling Dismantling Withdraw the upper inferior clamping fixture Carefully pull apart the right and the left panel parts by the handle cavities o...

Page 19: ...a distri butor or to a properly authorised local disposal return point 6 6 Modifications changes spare parts ATTENTION see chapter Safety information and dangers due to non compliance Only original sp...

Page 20: ...contact with and be discharged into the drinking water when the water treatment device is switched back on The health of people who drink dirty water is at risk Store the water treatment device in fr...

Page 21: ...the socket Remove the panelling see chapter Mounting of the panelling Check the cable connections reconnecting each plug and socket connection which is loose Remount the panelling Plug the power suppl...

Page 22: ...e claims it is necessary in accordance with DIN 1988 section 8 that depending on the individual water consumption a visual inspection of the device has to be effected every 03 to 06 months and that th...

Page 23: ...that the water treatment device must fulfil the requirements accord ing to W 510 The maximum operating pres sure is lower in order to ensure the optimal function of the water treatment device Installa...

Page 24: ...por tionally the water with a mineral solution JUL Mineral solutions JUL contain active compo nents which create the conditions in which a homogeneous protective coating can be formed in the system of...

Page 25: ...JUDO BIOSTAT 25 TGA 25 Spare parts BIOSTAT 25 TGA 11 Spare parts BIOSTAT 25 TGA...

Page 26: ...0199 2 9 Hexagonal nut M6 4 1633145 1 10 Backflow preventer 1 1 1610287 29 11 Profiled flange seal 1 1200218 5 12 Upper part 1 2210290 210 13 O ring 10x3 1 1120332 2 14 Panelling 1 1140114 72 15 Round...

Page 27: ...5 Spherical valve 1 2210311 24 206 Tapping screw C2 9x19 2 1609174 1 207 Flat head screw M3x10 1 1650381 1 208 Cheese head screw M3x10 3 1650144 1 209 Motor bracket 1 1120590 19 210 Gear motor complet...

Page 28: ...the heating backwashing filter and automatic heating feed station for fulfilment of DIN EN 1717 JUDO PROMI domestic water station Backwash protective filter with JUDO PROFI PLUS technology pressure re...

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