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JUDO BIOSTAT 25 TGA

15

Operation

5.3.1 Treatment effect

The water treatment device works
completely automatically. The treatment
effect is adapted at the water flow. In the
feed to the water treatment device there is a
flow-meter. 

The flow-meter consists of a propeller water
meter.

Due to the water flow the screw propeller,
that can be found in the propeller water
meter rotates, and a Hall Sensor receives
impulses from the magnet in the propeller.

The electronics then calculate the water flow
from the frequency and quantity of the
impulses. The electronics regulate the treat-
ment current referring to the relation that
exists between the applied voltage and the
treatment current as well as from the dura-
tion of the treatment current (impulse
length). The electronics optimise the treat-
ment current, according to the quality of the
water.

As soon as water flows, the water treatment
is indicated by the flashing of green LED 1
(see fig. 9).

5.3.2 Lime protection function

The water treatment device sets free the
minute seed crystals to which further lime
can attach itself. In the treatment section,
there is a titanium anode (positive pole) and
a circular stainless steel brush switched as
the cathode (negative pole). As soon as
water flows, there is a pulsating direct current
applied to these two electrodes so that there
is a flow of electricity between the elec-
trodes. Dissolved calcium in the form of
calcium carbonate crystals is then deposited
on the cathode (the circular stainless steel
brushes). On cleaning, these crystals of
calcium carbonate are thrown off the sepa-
rate bristles by rotating the circular brush.
The crystals thus formed are minute micro-
crystals. Larger crystals which may possibly
also appear sink together with separate
loose brush particles to the bottom and are
flushed out via the flushing valve during
cleaning. 

The lime particles can be seen in the
flushing water as very fine “sand”. The
microcrystals remain in suspension and
thus form seed crystals on which further lime
can be deposited. Principally in the warm
water field the growth of the crystals can be
realized by a gradual clouding of the water.
The crystals slowly grow large enough to be
able to disperse the rays of light. At that
stage, they are but a few thousandths of a
millimeter in size. But even these crystals
are small enough to remain in suspension
and to be flushed out with the water flow.
The same process goes on in the cold water
field, too, although the potential here for
deposition of lime is considerably less in
normal circumstances. Since the excess
lime (calcium) is now deposited at the seed
crystals, other surfaces (e. g. pipework,
boiler etc.) are not affected by lime deposits
so that heating elements for example no
longer fur up. Although this formation of
crystals does reduce the hardness of the
water, the reduction is so small that they
remain undetectable by means of simple
measuring instruments.

Summary of Contents for BIOSTAT 25 TGA

Page 1: ...rmation before installing and putting the unit into service These instructions must always be issued to the owner user Installation and operating instructions JUDO BIOSTAT 25 TGA Water treatment devic...

Page 2: ...Winnenden All rights reserved Reprints even of extracts are only permitted with special written approval Dear Customer thank you for the confidence you have shown in us by purchasing this unit With t...

Page 3: ...which can be deter mined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving ante...

Page 4: ...missioning 13 5 2 Setting the cleaning interval 14 5 3 Description of its function 14 5 4 Control lamps manual pushbuttons 16 5 5 Cleaning flushing 17 6 Maintenance 17 6 1 Demand for maintenance 17 6...

Page 5: ...e may only be carried out by personnel authorized by the manufacturer who are capable of fulfilling the instructions given in the installation and operating instructions and the country specific presc...

Page 6: ...and mechanical effects danger to persons and the environment due to leaks Refrain from any unsafe working methods Failure to comply with this instruction manual and the safety information can not onl...

Page 7: ...g the water treatment device outside the use limitations given in the instruction manual The water treatment device is only to be used in a technically perfect condition for their intended use safely...

Page 8: ...the power supply a short circuit can also occur In this case there is a risk of people suffering an electric shock Electrical devices equip ment located near the water treatment device must therefore...

Page 9: ...ected in the drinking water All materials are hygienically and physiologically safe Plastics fulfill the official guideline of the German Federal Environmental Agency as well as the work sheet W 270 i...

Page 10: ...an occur 4 2 2 Power supply ATTENTION see chapter Safety information and dangers due to non compliance A permanent power supply that is not connected to a light switch must be avai lable If the water...

Page 11: ...water escaping This can cause damage due to water to the house and its in stallations 4 3 Discharging the flushing water An adequately dimensioned wastewater connection e g floor drain according to D...

Page 12: ...er must be discharged into a firmly mounted drain Flushing water discharge options Ensure that the wastewater con nection functions before plugging the power supply unit into the socket Fig 6 Flushing...

Page 13: ...y has been connected the electrical circuit performs a self check of all the functions and parameters stored in the electronics Following a successful check all control lamps flashes four times As soo...

Page 14: ...correct settings the circuit responds with an acoustic signal tone see chapter Fault Remount the panelling of the water treat ment device see chapter Mounting of the panelling 5 3 Description of its f...

Page 15: ...he elec trodes Dissolved calcium in the form of calcium carbonate crystals is then deposited on the cathode the circular stainless steel brushes On cleaning these crystals of calcium carbonate are thr...

Page 16: ...low LED 1 Operation Conditioning Permanent green light The water treat ment device is ready for use Green light flashing Water treatment is taking place LED 2 Cleaning flushing Permanent green light A...

Page 17: ...nd for maintenance LED 3 flashes 3 years after commissioning or the latest maintenance of the water treat ment device At a water consumption of over 85 850 gal 325 m per year this time frame reduces B...

Page 18: ...er flushing is then not possible 6 4 Mounting of the panelling Dismantling Withdraw the upper inferior clamping fixture Carefully pull apart the right and the left panel parts by the handle cavities o...

Page 19: ...a distri butor or to a properly authorised local disposal return point 6 6 Modifications changes spare parts ATTENTION see chapter Safety information and dangers due to non compliance Only original sp...

Page 20: ...contact with and be discharged into the drinking water when the water treatment device is switched back on The health of people who drink dirty water is at risk Store the water treatment device in fr...

Page 21: ...the socket Remove the panelling see chapter Mounting of the panelling Check the cable connections reconnecting each plug and socket connection which is loose Remount the panelling Plug the power suppl...

Page 22: ...e claims it is necessary in accordance with DIN 1988 section 8 that depending on the individual water consumption a visual inspection of the device has to be effected every 03 to 06 months and that th...

Page 23: ...that the water treatment device must fulfil the requirements accord ing to W 510 The maximum operating pres sure is lower in order to ensure the optimal function of the water treatment device Installa...

Page 24: ...por tionally the water with a mineral solution JUL Mineral solutions JUL contain active compo nents which create the conditions in which a homogeneous protective coating can be formed in the system of...

Page 25: ...JUDO BIOSTAT 25 TGA 25 Spare parts BIOSTAT 25 TGA 11 Spare parts BIOSTAT 25 TGA...

Page 26: ...0199 2 9 Hexagonal nut M6 4 1633145 1 10 Backflow preventer 1 1 1610287 29 11 Profiled flange seal 1 1200218 5 12 Upper part 1 2210290 210 13 O ring 10x3 1 1120332 2 14 Panelling 1 1140114 72 15 Round...

Page 27: ...5 Spherical valve 1 2210311 24 206 Tapping screw C2 9x19 2 1609174 1 207 Flat head screw M3x10 1 1650381 1 208 Cheese head screw M3x10 3 1650144 1 209 Motor bracket 1 1120590 19 210 Gear motor complet...

Page 28: ...the heating backwashing filter and automatic heating feed station for fulfilment of DIN EN 1717 JUDO PROMI domestic water station Backwash protective filter with JUDO PROFI PLUS technology pressure re...

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