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6

5. ELECTRICAL 

INSTALLATION 

 

5.1 INSTALLER 

The electric service and connections to the GRD must be installed by a 
licensed certified electrician. 

 

5.2 POWER 

HOOKUP 

WARNING!

  Do not apply power to the unit until the GI-2000 is completely 

full of water. Install this unit as any GRD would normally be installed with 
the exception to provide a 220/208VAC, single phase, Ground Fault 
Circuit Interrupter (do not apply power to the unit at this point), 4 wire 
connection hard wired to the main power box side of the GI-2000 per 
code. The electrical installation must conform to NEMA-4 standards. The 
main power wire cannot be run through a wall and must be wired to the 
main breaker panel so that it can be viewed from the GI-2000 area. 
 

 
Model 

 
Voltage 

Heating 
Watts 

GFI 
Breaker 

60306A  220/208 VAC  5000 Watts  25 AMP 
60307A 220/208 

VAC

 

7000 Watts  40 AMP 

60308A 220/208 

VAC

 

7000 Watts  40 AMP 

60309A 220/208 

VAC

 

7000 Watts  40 AMP 

60310A 220/208 

VAC

 

9000 Watts  50 AMP 

 
For special order models not listed consult Josam Company for power 
requirements. 

 

5.3 NEMA-4 

BOX 

 

 Red:

.

  

120VAC (L1) 

 Black:

.

  

120VAC (L2)

 

 White:

.

  

Neutral

 

 Green:

.

  

Ground 

 
 Wire 

Type:

.

  (Type MTW) 10 Awg min. 

 Conduit 

Description:

.

  1” Liquid-Tight Flexible Nonmetallic Conduit 

 

Conduit Part #:

.

  7581K44

 

 

WARNING!

  System power should be secured into the power inlet box 

(access via heater element port as shown in Diagram A) in a method that 
conforms to NEMA-4 standards. Wire nuts are used to connect the power 
wires behind the power conduit port. 

 

5.4 

INITIAL POWER TEST 

After confirming that the unit is level, fill the GI-2000 with water before 
applying power to the unit. Verify with a current probe that L1 and L2 are 
below 1 amp. Once confirmed, remove power from the unit. 

Summary of Contents for 60305A

Page 1: ...ON AND MAINTENANCE MANUAL PLEASE READ CAREFULLY Grease Recovery Device will operate efficiently only when properly installed Do not discard this manual Manual to be distributed to installer operator a...

Page 2: ...E 10 11 CONTROLLER OPERATING PROCEDURES 13 21 CONTROLLER WARNINGS 12 UNIT INITIALIZATION 12 EXTERNAL CONTROLS 12 ENCLOSURE CONTROLS 13 MANUAL CYCLE 13 14 AUTOMATIC CLEAN CYCLE 15 16 CALIBRATION MODE 1...

Page 3: ...ent Any damage should be reported to Josam Company immediately The following items should be included with the shipment QTY DESCRIPTION 1 GI 2000 G R D Unit 1 GI 2000 Flow Control Fitting 1 GI 2000 Ma...

Page 4: ...osam Company has shipped the proper flow control fitting to suit the GRD that you have ordered Ensure that the proper flow control fitting is included with your shipment Changing the flow control fitt...

Page 5: ...sure that there is 6 minimum clearance per side for latch removal Also provide a minimum of 24 on the outlet end in the event that the heating elements require service Provide adequate space on the in...

Page 6: ...intake vent from flow control to outside opening and fit elbow turned down or intersect a common vent or vent stack without a trap as permitted by local codes Top of air intake from Flow Control is t...

Page 7: ...5 DIAGRAM B Locate the installation diagram which most closely suits your requirement Install the flow control and GI 2000 as shown...

Page 8: ...g Watts GFI Breaker 60306A 220 208 VAC 5000 Watts 25 AMP 60307A 220 208 VAC 7000 Watts 40 AMP 60308A 220 208 VAC 7000 Watts 40 AMP 60309A 220 208 VAC 7000 Watts 40 AMP 60310A 220 208 VAC 9000 Watts 50...

Page 9: ...ng if removed is a M I P fitting Maximum head is 15 maintain connection Appropriate material should be used to accommodate possible temperatures of 140 F as well as vibrations when pumping When applic...

Page 10: ...on addressing possible problems with the GI 2000 6 2 HEATER TEST 6 2 1 Open the controller door by loosening the front panel screws on the controller door 6 2 2 Press the TEST button once and the fol...

Page 11: ...WITCH TEST 6 4 1 Open the controller door by loosening the front panel screws on the controller door 6 4 2 Press the TEST button once and the following message will be displayed PRESS UP OR DOWN KEYS...

Page 12: ...sages will be displayed on the LCD Pressing UP will revert to the previous test Pressing DOWN will display the following message END OF TEST MODE PRESS ENTER TO EXIT 6 7 COMPLETION OF TESTING 6 7 1 To...

Page 13: ...______ CONTACT Chas Tevis Phone 215 339 5370 Ext 212 Fax 800 962 3312 Date Power Mode Cycles Completed Water Level Cleaned Solids Reclaim Tank Status Initial Time Comments Ex Y Auto 0 1 1 2 4 3 Y Half...

Page 14: ...he unit and tested at start up See Section 6 of Installation Section Should one of the values be determined to be invalid the unit will wait for the user to re enter the correct values 3 EXTERNAL CONT...

Page 15: ...TO BEGIN CLEAN CYCLE 5 2 2 To initiate the manual clean cycle press the START button 5 3 PROCESS 5 3 1 Once the START button is pressed the clean cycle will begin the controller will beep and the foll...

Page 16: ...call for maintenance 5 3 4 Once the preset temperature is reached the GI 2000 will pump the grease out and the following message will be displayed MANUAL CLEAN CYCLE IN PROGRESS PUMP ON XXXX TIME REM...

Page 17: ...AN CYCLE 6 3 2 Without any action from the user the clean cycle will automatically begin The user may at this time or at any point in the clean cycle press the START STOP button to interrupt the cycle...

Page 18: ...s intended to enter the date pump run time and calibrate the probe for measuring grease It is important to note that the probe calibration senses the water level in the tank Therefore the tank should...

Page 19: ...ed to the Cal Mode menu 7 5 SETTING PROBE CALIBRATION 7 5 1 WHEN 7 5 1 1 To adjust the electronics for level of grease sensing It is important to remember that the sensor calibration senses the water...

Page 20: ...ny water into the tank ensure that the tank is level and free of any grease or solids After filling the tank with water to level one of the calibration mark allow the water to settle and press ENTER t...

Page 21: ...THREE times and the following message will be displayed PRESS UP DWN KEYS FOR DESIRED CAL PRESS ENTER TO SET PUMP ON TIME 7 6 2 After pressing ENTER the following message will be displayed USE UP AND...

Page 22: ...9 will activate HIGH GREASE ALARM MORE OFTEN LOW Water Level Reading of 2 4 will activate HIGH GREASE ALARM MORE OFTEN MEDIUM Water Level Reading of 2 9 will activate HIGH GREASE ALARM MORE OFTEN HIGH...

Page 23: ...TWARE VERSION 6 2 9 2 If the ENTER button is not pressed within 5 seconds the unit will revert to the automatic or manual mode If the ENTER button is pressed within the 5 seconds the following message...

Page 24: ...ater Level Test Reading should be between 1 0 3 5 a Calibration See section 7 pages 16 19 of a manual b Notify factory for assistance Difficulty in calibrating unit Poor Connection to Probe 1 Verify c...

Page 25: ...OVERY DEVICE Location of unit to source Check to insure that unit is level Check for proper orientation Check for proper electrical connection Check baffles Check for proper connection to GI 2000 Cont...

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