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TGI SERIES D -315 Installation & Service Manual Download Page 1

Model:

TGI-315

3 Stage CTA RO System*

TGI-315TFC

3 Stage TFC RO System

TGI-415

4 Stage TFC RO System

TGI-525

5 Stage TFC RO System

TGI-625U

6 Stage TFC RO & UV System

TGI-625U/DX

6 Stage TFC RO & UV System, Deluxe Model

*

(NSF and WQA certification do not apply to TGI-315)

*

© Copyright 2007 TOPWAY GLOBAL INC.

PRINTED IN THE U.S.A.

INSTALLATION & SERVICE MANUAL

Under-the-sink Reverse Osmosis Systems

SERIES D

®

Manufactured by

TOPWAY GLOBAL, INC.

Brea, Calif. 92821 U.S.A.

System Tested and Certified by NSF International against ANSI/NSF Standard 58 for the reduction of Arsenic, Barium,

Cadmium, Copper, Cyst, Fluoride, Hexavalent Chromium, Lead, Radium 226/228, Selenium, TDS, Trivalent Chromium,

Turbidity.

System Tested and Certified by WQA against ANSI/NSF Standard 58 for the reduction of Arsenic, Barium, Cadmium, Copper,

Cyst, Fluoride, Hexavalent Chromium, Lead, Radium 226/228, Selenium, TDS, Trivalent Chromium, Turbidity.

Summary of Contents for SERIES D -315

Page 1: ...AL Under the sink Reverse Osmosis Systems SERIES D Manufactured by TOPWAY GLOBAL INC Brea Calif 92821 U S A System Tested and Certified by NSF International against ANSI NSF Standard 58 for the reduction of Arsenic Barium Cadmium Copper Cyst Fluoride Hexavalent Chromium Lead Radium 226 228 Selenium TDS Trivalent Chromium Turbidity System Tested and Certified by WQA against ANSI NSF Standard 58 for...

Page 2: ...saddle valve feed water valve faucet assembly 4 Manual RECOMMENDED TOOLS LIST Variable speed drill 1 8 and 1 4 drill bits 7 16 drill bit 1 2 and 9 16 open end wrenches or adjustable Phillips screwdriver Utility knife Teflon tape This reverse osmosis system contains a replaceable treatment component critical for effective reduction of total dissolved solids The product water shall be tested periodi...

Page 3: ...e CTA membrane 16GPD TGI 315 TFC membrane 25GPD TGI 315TFC 3rd stage High performance carbon filter 20 micron 10 Auto shut off valve Operating pressure 50 90 PSI Operating temperature 40 100 F Efficiency Rating 17 68 Recovery Rate 33 22 Daily Production Rate 10 55GPD Please contact your local dealer at Or call TOPWAY GLOBAL INC at 800 840 1688 for your local dealer listing phone number Efficiency ...

Page 4: ... months REPLACEMENT PARTS 2nd STAGE 3rd STAGE PRESSURE TANK 1st STAGE TO FAUCET 4th STAGE TO FEED WATER CHECK VALVE TO DRAIN AUTO SHUT OFF VALVE Please contact your local dealer at Or call TOPWAY GLOBAL INC at 800 840 1688 for your local dealer listing phone number Efficiency Rating means the percentage of influent water to the system that is available to the user as reverse osmosis treated water ...

Page 5: ...SP 1005 Sediment filter 5 micron 10 6 12 months FI GAC010 GAC carbon filter 20 micron 10 6 12 months FI CTO010 Carbon block filter 5 micron 10 6 12 months MM TFF45 75 TFC membrane 45GPD 60PSI 75GPD 100PSI 24 36 months FI CBA010J 38 Inline carbon filter 12 18 months REPLACEMENT PARTS Please contact your local dealer at Or call TOPWAY GLOBAL INC at 800 840 1688 for your local dealer listing phone nu...

Page 6: ...UV 200RL EB UV LS2A RL Replacement Lamp for UV 200 EB Replacement Lamp for UV LS2A 304J Deluxe 9 12 months 9 12 months FI CBA010J 38 Inline carbon filter 12 18 months REPLACEMENT PARTS 2ND STAGE 3RD STAGE 1ST STAGE PRESSURE TANK TO FEED WATER 6TH STAGE 5TH STAGE 4TH STAGE TO FAUCET CHECK VALVE TO DRAIN AUTO SHUT OFF VALVE Efficiency Rating means the percentage of influent water to the system that ...

Page 7: ...essential that the outside diameter be free from score marks and that burrs and sharp edges be removed before inserting into fitting For soft thin walled plastic tubing we recommend the use of a tube insert 2 INSERT TUBE Fitting grips before it seals Ensure tube is pushed into the tube stop 3 PUSH UP TO TUBE STOP Push the tube into the fitting to the tube stop The collet gripper has stainless stee...

Page 8: ...well oiled and drill slowly 6 Pass the small rubber washers the chrome base plate and the large rubber washer in that order over the threaded mounting tube at the base of the faucet 7 From under the sink install the large metal or plastic washer and the star washer over the threaded stem Screw on the nut and tighten 8 Sleeve over the brass compression nut and the white plastic ferrule do not use t...

Page 9: ...nected to feed water line See Fig 3 Teflon tape must be used on angle valve to prevent leaks 3 Disconnect the cold water riser tube and install the slip joint adapter Caution The water supply to your unit MUST be from the COLD WATER LINE Hot water will severely damage your R O System 4 Please follow by Fig 4 for flex line and solid copper riser installation a Flex line Loosen nut and separate cold...

Page 10: ...e drain clamp VV DSP014 3 will fit most standard drain pipe 1 4 It should be installed above the trap and on the vertical tailpiece See Fig 6 1 Position the drain saddle in desired location mark spot through thread outlet remove saddle 2 Drill 1 4 6 3mm hole into the drain pipe above the water line of trap 3 Align the hole drilled in the drain pipe with the drain saddle using a drill bit or other ...

Page 11: ...ke 2 3 hours to complete 7 After the second tank is filled you may enjoy the filtered water 8 Check leaks daily for first week and periodically thereafter 9 You may notice that the water may be milky colored during the first week It is the air bubbles in the water It is normal and safe NOTE 1 Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection...

Page 12: ...unscented 5 25 sodium hypochlorite liquid household bleach into each of the clean housings and replace housings on the RO system 8 Disconnect RO storage tank from the system 9 RO storage tank cleaning procedure Recommended items Tank sanitizer feeder or small filter housing with fittings and tubing see Fig 9 Disinfectant solution Pressure gauge and air pump a The tank should be empty Check the air...

Page 13: ...hree minutes Shut off the water at the source water supply with RO faucet open 13 When the flow of water has stopped at the RO faucet remove the filter housing sumps and membrane housing from the RO system Replace the filters and membrane according to the service life 14 Replace the housings on the RO system Open the source water valve and allow the water to flow from the faucet Because some of th...

Page 14: ...ning it 90 degrees c Open RO faucet to the continuous flow position and drain the tank completely d Slide in the housing wrench Use one hand to hold the system and the other hand to turn the wrench clockwise to open the housing e After opening the housing remove the used filter and put the new filter into the housing Make sure the O ring is back in place and turn the housing counter clockwise to c...

Page 15: ... System Weight lbs System Dimension in TGI 315TFC 10 55 33 20 17 68 5 9 6 14x6x15 TGI 415 10 55 33 20 17 68 5 10 14 5x5 5x17 TGI 525 12 65 33 20 18 10 5 13 14 5x5 5x17 TGI 625U 12 65 33 20 18 10 5 14 14 5x5 5x17 TGI 625U DX 12 65 33 20 18 10 5 18 15x8x18 PERFORMANCE DATA SHEET Series D Specification System tested and certified by NSF International against NSF ANSI Standard 58 for the reduction of ...

Page 16: ...ted water that may contain filterable cysts This reverse osmosis system contains a replaceable treatment component critical for effective reduction of total dissolved solids The product water shall be tested periodically to verify that system is performing satisfactorily This system has been tested for the treatment of water containing pentavalent arsenic also known as As V As 5 or arsenate at con...

Page 17: ... FI CTO010 Carbon filter 5 micron 10 6 12 months 4th Stage MM TFF45 75 TFC membrane 45gpd 60psi 75gpd 100psi 24 36 months 5th Stage FI CBA010J 38 Inline carbon filter 12 18 months Model TGI 525 TGI ITEM DESCRIPTIONS SERVICE LIFE 1st Stage IF SP 1005 Sediment filter 5 micron 10 6 12 months 2nd Stage FI GAC010 GAC filter 20 micron 10 6 12 months 3rd Stage FI CTO010 Carbon filter 5 micron 10 6 12 mon...

Page 18: ...erse osmosis RO water treatment systems do not remove trivalent arsenic from water very well RO systems are very effective at removing pentavalent arsenic A free chlorine residual will rapidly convert trivalent arsenic to pentavalent arsenic Other water treatment chemicals such as ozone and potassium permanganate will also change trivalent arsenic to pentavalent arsenic A combined chlorine residua...

Page 19: ...rage tank System just starting up Air pressure in storage tank is low Normally it takes 2 3 hours to fill tank Low water pressure and or temperatures can reduce production rate Add pressure to storage tank The pressure should be 8 10 psi when the tank is empty Slow production Low water pressure Crimps in tubing Clogged prefilters Fouled membrane Add a booster pump Make sure tubing is straight Repl...

Page 20: ...ILL NOT DO 1 Warranty is void if product failure or damage results from freezing neglect misapplication fouling with sediment or scale or failure to operate the system in accordance with the instructions contained in the owner manual 2 The following operating conditions may also be followed this warranty to be valid Operating pressure between 50 90 PSI Operating temperature between 40 100 F The ha...

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