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 CHAP.07  POSITIONING AND CONNECTIONS FOR THE INSTALLER

 

07.1 

FLUE OR FUME EXHAUST SYSTEM

The flue or fume exhaust system is a fundamental element for the proper functioning of the stove and must comply with the following 

general standards: 

EN1856-1 

Chimneys. Requirements for metal chimneys - Part 1: System chimney products 

EN1856-2 

Chimneys. Requirements for metal chimneys - Part 2: Metal flue liners and connecting flue pipes

UNI 10683 

Heat generators operating with wood or other solid bio fuels - Installation requirements

It is advisable that the project the fireplace is managed by a designer on the basis of a dimensional calculation of the chimney section 

and of both ducting and insulating sizing (UNI 13384)

. Each appliance must have its own chimney flue without any inlets from other 

appliances. The dimensions of the flue are strictly proportioned to its height, to be measured from the fireplace to the bottom of the 

chimney cap. To guarantee a correct smoke exhaust, the surface of the chimney terminal opening must double the chimney flue section 

and it does not have to be blocked by wire nets or other obstacles.

The exhaust duct of the combustion products generated by the appliance must respond to the following requirements:

•  all changes in direction must be open to inspection to facilitate maintenance.
•  correct draught to maintain depression in the combustion chamber, as per the technical specifications, must be guaranteed.
•  it must be watertight, waterproof and suitably isolated and insulated.
•  must be made of suitable materials that resist normal mechanical stress, heat, the action of the combustion products and acid 

condensations.

•  must be prevailingly vertical structures with deviations from the axis not greater that 45°.
•  must be adequately distanced from combustible or inflammable materials via an air space or suitable insulation.
•  must have an internal section which is preferably circular: square or rectangular sections must have rounded corners with a 

radius of no less than 20 mm.

•  must have an internal section that is constant, free and independent.
•  rectangular sections shall have a maximum ratio of 1.5 between sides.

It is recommended to use a windproof airfoil chimney cap.
If the flue is installed externally it must be insulated to prevent 

the cooling of fumes and formation of condensation. The same 

is valid for the tract from the roof to the chimney cap (Torrino). 

The use of pipes in fibre cement for connecting the equipment 

to the flue is forbidden.

Exhaust pipes must not run through rooms where the installation 

of combustion equipment is forbidden. The assembly of the flue 

chimney connection has to be done in order to guarantee that 

smokes doesn’t escape in all different working conditions, to 

avoid the creation of condensation and the related smoke return 

to the product..
Horizontal tracts in assembly must be avoided.

The  chimney  system  for  the  smoke  exhaust  MUST  be 

dimensioned  and  projected  by  a  Qualified  Engineer. 

He  will  determine  the  proper  smoke  exhaust  system 

taking  into  consideration  the  product  technical  data, 

kind  of  installation,  installation  location  and  mostly  the 

installation  technical  regulation  in  force.  The  Engineer 

will give indications to the installer about the materials to 

use, smoke path section, insulation thickness, corrosion 

resistance  and  all  requirements  needed  for  the  correct 

working of the system product-chimney.
The correct dimension of the air intake for ventilation and 

aeration of the installation  location MUST be verified in 

conformity with the technical regulation in force.
Malfunctioning of the product caused by a smoke exhaust 

not  properly  projected  and  dimensioned  WILL  NOT  be 

object of objections to Jolly-Mec and interventions at Jolly 

Mec charge.

For appliance that must reach exhaust outlets that are not 

coaxial with regard to the issue of the fumes from the machine, 

changes in direction must be made using an open elbow of 45° 

(

F

ig

. 1

).

F

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. 1

Summary of Contents for QL10

Page 1: ...SM111 EN REV02 2016_11 QL10 TL10 QL15 TL15 INSTALLATION USE AND MAINTENANCE MANUAL To be kept by the purchaser Wood operated air system stove TL10 TL15 QL10 QL15...

Page 2: ...y read and keep this sheet before using the equipment This sheet provides necessary information and suggestions on how to correctly install use clean and maintain the product Knowing and observing the...

Page 3: ...GOODS 10 03 2 LIFTING AND TRANSPORT 10 CHAP 04 ECOLOGICAL REGULATIONS 11 04 1 WASTE MATERIALS AND THEIR DISPOSAL 11 04 2 DISPOSAL OF THE MACHINE 11 CHAP 05 DESCRIPTION 12 05 1 PRODUCT PRESENTATION 12...

Page 4: ...riate This manual cannot be given to third parties for perusal without the written permission of Jolly Mec Caminetti S p A The technical directions for installation contained in this manual should be...

Page 5: ...N 60335 1 Household and similar electrical appliances Safety General requirements EN 60335 2 102 Household and similar electrical appliances Safety Particular requirements for gas oil and solid fuel b...

Page 6: ...e retailer where he purchased the appliance When requesting assistance always make reference to the MODEL LOT and SERIAL NUMBER indicated on the label shown in CHAP 05 2 PRODUCT IDENTIFICATION Updatin...

Page 7: ...ry or mental capabilities or lacking the experience or the needed knowledge can use the device only under surveillance or having been instructed on the device safe use and on the understanding of the...

Page 8: ...e specialised Technical Service Center can refuse to endorse use of the product for safety reasons and submit a written Servicing Report to the User informing him that he and the Installation operator...

Page 9: ...produce its systems with the greatest competence regarding safety and consulting all the directives laws and regulations available there are still if minor some residual risks during the phases of TRA...

Page 10: ...ible 03 2 LIFTING AND TRANSPORT Personnel in charge of handling the product must have read and thoroughly understood the safety prescriptions in CHAP 02 ACCIDENT PREVENTION SAFETY REGULATIONS of this...

Page 11: ...NOT disperse the packaging into the environment but take it to waste disposal centres for recycling All packaging can be recycled as it consists of wood polyethylene film polystyrene and cardboard WA...

Page 12: ...lations They feature the possibility of suctioning combustion air from both outside and inside the home if there is no possibility of an alternative installation The QL10 TL10 QL15 and TL15 stoves als...

Page 13: ...ample plate may differ in graphics from the original affixed to the product NOTE 1 Product model 2 CE marking 3 Year of commissioning and certification 4 Reference standard 5 Performance declaration N...

Page 14: ...Mass fume flow at nominal output 5 9 5 9 5 9 5 9 g s Average fume T at nominal heat output 222 8 250 5 222 8 250 5 C Dusts 13 O2 36 0 38 0 36 0 38 0 mg Nm3 CO 13 O2 0 080 0 068 0 080 0 068 CO 13 O2 10...

Page 15: ...e best fuel is air dried untreated wood with a humidity of 15 18 beech hornbeam oak and acacia are highly recommended The wood must be stored outdoors in a protected dry and well ventilated area Exces...

Page 16: ...intenance manual Use and maintenance accessories Joint to pick external comburent air 9 Heat proof glove Flue beading 1 Combustion chamber door 2 Handle for opening the door 3 Comburent air regulation...

Page 17: ...ENGLISH 06 4 DIMENSIONS All measurements are in mm Model L H P QL10 515 1100 380 TL10 515 1100 430 QL15 515 1380 380 TL15 515 1380 430 QL15 H L P TL15 H P L QL10 H L P TL10 H P L 17...

Page 18: ...nternal section which is preferably circular square or rectangular sections must have rounded corners with a radius of no less than 20 mm must have an internal section that is constant free and indepe...

Page 19: ...tions with the chimney cap installed in the reflux area see Fig 2 zone bordered by the dotted line A for roofs with 10 slant of the roof or without complying with the distances foreseen by UNI 10683 0...

Page 20: ...nt air Fig 1 If comburent air is picked from within the room where it is installed a special ventilation opening must be designed with minimum size of 450 cm2 When the combustion air is drawn directly...

Page 21: ...h the stove on the stove fume outlet To position the sealing cord apply some high temperature silicone on the stove fume exhaust outlet collar A and then position enough sealing cord B to fill all the...

Page 22: ...g 8 Position the flue sealing cord supplied with the stove on the stove fume outlet To position the sealing cord apply some high temperature silicone on the stove fume exhaust outlet collar A and then...

Page 23: ...ositioned on the stove fume exhaust outlet collar Fig 16 Replace the top following the instructions provided in Fig 6 7 8 in the reverse order Position the cap supplied 603071 on the top hole the cap...

Page 24: ...haust outlet with refractory materials for QL15 and TL15 See manuals AD108 and AD107 respectively e Rear fume exhaust outlet with refractory materials for QL15 and TL15 See manuals AD108 and AD107 res...

Page 25: ...flammable materials applicable to all installation types available 1 Flammable Wall A Straight Distance from flammable side walls both sides 500 mm B Straight Distance from flammable rear walls 200 mm...

Page 26: ...the stove and after letting excess ashes on the fire floor fall into the drawer below and emptying it thereafter considering that a layer of ash can contribute to start the stove in an easier way The...

Page 27: ...s could corrode the device or the temperature generated could compromise its integrity The device must not be placed in direct contact with fuel materials for information on distances see CHAP 07 4 SA...

Page 28: ...iler body Before cleaning confirm that the stove is cold Clean the fireflector perforated blocks by using a brush Fig 7 Drop the ash residues from the fire floor onto the ash drawer with the special t...

Page 29: ...must wait that the stove is cold and you must scrupulously comply with the safety regulations in force WARNING Cleaning the flue Flue cleaning depends on its forced draught on how much it is used on c...

Page 30: ...and or the flue are partially or completely obstructed Clean or remove the obstructions Air inlet and or canalisations not correctly done Insufficient flue draught there are horizontal sections or 90...

Page 31: ...ENGLISH NOTES 31...

Page 32: ...SM111 EN REV02 2016_11 Via S Giuseppe 2 24060 Telgate Bg Italy Tel 39 035 83 59 211 Fax 39 035 83 59 203 www jolly mec it info jolly mec it...

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