Johnson Pump SPX Flow CombiBlocHorti Series Instruction Manual Download Page 74

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CL-CBH/EN (1901) 7.6

Packaging . . . . . . . . . . . . . . . . . . . . . . . . . .11

grips . . . . . . . . . . . . . . . . . . . . . . . . . . .11
opening . . . . . . . . . . . . . . . . . . . . . . . . .11
straps . . . . . . . . . . . . . . . . . . . . . . . . . .11

Parts

ordering . . . . . . . . . . . . . . . . . . . . . . . .11

Performance overviews

CBH . . . . . . . . . . . . . . . . . . . . . . . . . . .67
CL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

Permitted forces on flanges CBH . . . . . . .69
Permitted torques on flanges CBH . . . . . .69
Personal protection

gloves . . . . . . . . . . . . . . . . . . . . . . 11, 21
spectacles . . . . . . . . . . . . . . . . . . . . . .21

Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

flushing . . . . . . . . . . . . . . . . . . . . . . . . .24

Pressure impulses . . . . . . . . . . . . . . . 24, 25
Pull-out unit . . . . . . . . . . . . . . . . . . . . . . . . .33
Pump

description . . . . . . . . . . . . . . . . . . . . . .13
in operation . . . . . . . . . . . . . . . . . . . . .25

Pump casing . . . . . . . . . . . . . . . . . . . . . . . .14

Re-use . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 23

instructions . . . . . . . . . . . . . . . . . . . . . .10
symbols . . . . . . . . . . . . . . . . . . . . . . . .10

Scrapping  . . . . . . . . . . . . . . . . . . . . . . . . . .22
Sense of rotation   . . . . . . . . . . . . . . . . . . . .25
Serial number  . . . . . . . . . . . . . . . . . . . . . . .14
Shaft sleeve . . . . . . . . . . . . . . . . . . . . . . . . .14
Storage  . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
System

de-aerate . . . . . . . . . . . . . . . . . . . . . . .23
draining apertures . . . . . . . . . . . . . . . .23

Technicians  . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Tightening torques  . . . . . . . . . . . . . . . . . . .63
Transport  . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Type code  . . . . . . . . . . . . . . . . . . . . . . . . . .13

Vaporization . . . . . . . . . . . . . . . . . . . . . . . . .25
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . .23

Water hammer pressure . . . . . . . . . . . . . .24
Wear ring

assembly . . . . . . . . . . . . . . . . . . . . . . .35
disassembly . . . . . . . . . . . . . . . . . . . . .34

Working switch . . . . . . . . . . . . . . . . . . . . . 24

Summary of Contents for SPX Flow CombiBlocHorti Series

Page 1: ...CL CBH EN 1901 7 6 CombiLine CombiBlocHorti Orginal instructions Read and understand this manual prior to operating or servicing this product INSTRUCTION MANUAL Circulation pumps ...

Page 2: ......

Page 3: ...umps to which this declaration refers may only be put into operation after they have been installed in the way prescribed by the manufacturer and as the case may be after the complete system of which these pumps form part has been made to fulfil the requirements of Directive 2006 42 EC as altered most recently EC Declaration of conformity Directive 2009 125 EC Annex VI and Commission Regulation EU...

Page 4: ...tfamilies CombiBloc CombiBlocHorti CombiChem CombiLine CombiLineBloc and CombiNorm is in conformity with the following standards EN ISO 12100 parts 1 2 EN 809 and that this partly completed pump is meant to be incorporated into the specified pump unit and may only be put into use after the complete machine of which the pump under consideration forms part has been made and declared to comply with t...

Page 5: ...ught to the notice of third parties without our prior written consent SPXFLOW is a global multi industry manufacturing leader The company s highly specialized engineered products and innovative technologies are helping to meet rising global demand for electricity and processed foods and beverages particularly in emerging markets Johnson Pump Horticulture De Hondert Margen 23 2678 AC De Lier The Ne...

Page 6: ...4 INT Horti EN 1512 1 2 ...

Page 7: ...pe code 13 2 3 Serial number 14 2 4 Applications 14 2 5 Construction 14 2 5 1 Pump casing CL 14 2 5 2 Pump casing CBH 14 2 5 3 Impeller 14 2 5 4 Shaft sleeve 14 2 5 5 Lantern piece 14 2 5 6 Electric motor 15 2 6 Ecodesign Minimum Efficiency Requirements Water Pumps 15 2 6 1 Introduction 15 2 6 2 Implementing Directive 2009 125 EC 15 2 6 3 Energy Efficient Pump Selection 18 2 6 4 Scope of Implement...

Page 8: ...port of the piping 33 7 2 3 Liquid draining 33 7 3 Disassembly 34 7 3 1 Disconnecting the motor 34 7 3 2 Removing the pump 34 7 4 Replacing the wear ring CBH 34 7 4 1 Disassembly 34 7 4 2 Assembly 35 7 5 Disassembling the pump 35 7 5 1 Back Pull Out unit 35 7 5 2 Impeller 36 7 5 3 Mechanical seal 37 7 5 4 Lantern piece 37 7 6 Disassembling the electric motor 38 7 6 1 Electric motor stator 38 7 6 2...

Page 9: ... 9 5 CombiBlocHorti 57 9 6 Electric motor 59 10 Technical data 61 10 1 Technical data pumps 61 10 2 Technical data electric motor 62 10 3 Tightening torques 63 10 4 Tightening torques CombiLine 4 4 and 5 4 63 10 5 Recommended liquid locking agents 63 10 6 Noise data 64 10 7 Hydraulic performance 65 10 7 1 Performance overviews CombiLine 65 10 7 2 Performance overviews CombiBlocHorti 67 10 8 Permit...

Page 10: ...8 CL CBH EN 1901 7 6 ...

Page 11: ...pump and strictly obey the instructions The data published here comply with the most recent information at the time of going to press However they may be subject to later modifications SPXFLOW reserves the right to change the construction and design of the products at any time without being obliged to change earlier deliveries accordingly This manual has been compiled by SPXFLOW with the utmost ca...

Page 12: ...he guarantee will be cancelled immediately and legally if service and or maintenance has not been carried out strictly in accordance with the instructions necessary repairs have not been carried out by our personnel or have been carried out without our prior written permission the articles supplied have been changed without our prior written permission the spare parts used are not original SPXFLOW...

Page 13: ...orks to prevent it from toppling over Avoid jolting the pump when moving it 1 5 2 Opening the packaging The boxes are kept shut by 2 plastic straps These straps also serve to keep the bottom and the covering box together Always make sure that the box stands on the floor Wear gloves the straps are under tension and may be sharp 1 Cut the plastic straps 2 Remove the covering box 3 Unscrew the pump f...

Page 14: ...12 Introduction CL CBH EN 1901 7 6 ...

Page 15: ...ed stainless steel motor shaft The impeller is directly mounted onto the motor shaft The pumps are provided with a rubber bellows mechanical seal according to EN 12756 DIN 24960 The pumps are available with single and double speed electric motor Frequency controlled motor drives are available for the single speed electric motors These electric motors are standard suitable for 50 Hz and 60Hz The sp...

Page 16: ...type Suction and delivery flange are placed in line and have the same flange size The specially shaped suction bend ensures low noise functioning of the pump 2 5 2 Pump casing CBH The pump casing is a volute type end suction casing with horizontal inlet and vertical outlet A replaceable wear ring is fitted at the position of the impeller inlet 2 5 3 Impeller The impeller is of the closed type and ...

Page 17: ...egulation is coming into force concerning minimum required efficiencies of rotodynamic water pumps The regulation sets minimum efficiency requirements on water pumps set out under the Ecodesign Directive for energy related products This regulation mainly addresses manufacturers of water pumps placing these products on the European market But as a consequence customers may also be affected by this ...

Page 18: ...a complex calculation based on the efficiencies at BEP Best Efficiency Point 75 BEP 110 BEP and the specific speed The range is used so that manufacturers do not take an easy option of providing good efficiency at one point i e BEP The value ranges from 0 to 1 0 with the lower value being less efficient this provides the basis of eliminating the less efficient pumps starting with 0 10 in 2013 the ...

Page 19: ...quirement at part load PL and at overload OL of the pump Therefore a method is devised what is called a house of efficiency scheme that also requires pumps to pass efficiency thresholds at 75 and 110 of rated flow The advantage of this is that pumps will be penalised for poor efficiency away from rated efficiency hence it will take account of real life pump duties It should be stated that while th...

Page 20: ... very useful tool for energy efficient pump selection is the downloadable software program Hydraulic Investigator 2 from the SPXFLOW website Hydraulic Investigator is the selection guide for centrifugal pumps and search by pump family and pump type starting from entering required capacity and head Further refine the pump curves to find the pump that meets your specification The default setting of ...

Page 21: ...example 1 Minimum efficiency index MEI Figure 3 Name plate horticulture Table 1 Name plate horticulture 1 CL 80 200 Product type and size 2 19 001160 Year and serial number 3 0 40 Minimum Efficiency Index at max impeller diameter 4 xx x or Effciency for trimmed impeller diameter 5 202 mm Fitted impeller diameter Table 2 MEI value CombiLine Speed rpm MEI value according prEN16480 Remarks Material C...

Page 22: ... 250 1450 0 40 125 160 1450 0 40 125C 200 1450 0 40 100A 250 1450 0 40 150 125 1450 Outside scope ns 80 rpm 150 160 1450 0 40 150 200 1450 0 40 125A 250 1450 0 40 150 250 1450 0 40 200 200 1450 0 40 Table 3 MEI value CombiBlocHorti Speed rpm MEI value according prEN16480 Remarks Material Cast iron 80C 200 1450 0 40 80 250 1450 0 40 100 160 1450 0 40 100C 200 1450 0 40 100C 250 1450 0 40 125 250 14...

Page 23: ...cient and economic when controlled for example by the use of a variable speed drive that matches the pump duty to the system 10 Information relevant for disassembly recycling or disposal at end of life is described in paragraph 2 7 Re use paragraph 2 8 Scrapping and chapter 7 Disassembly and assembly 11 The benchmark efficiency Fingerprint Graphs are published for Benchmark efficiency graphs are a...

Page 24: ...22 General CL CBH EN 1901 7 6 2 8 Scrapping If it has been decided to scrap a pump the same flushing procedure as described in paragraph 2 7 Re use should be followed ...

Page 25: ...he system pressure is always below the maximum allowable operational pressure For exact values see paragraph 10 1 Technical data pumps If the pumped liquid is harmful to men or the environment take appropriate measures to drain the pump safely Possible leakage liquid from the mechanical seal should also be discharged safely 3 3 Accessories In case the pump is provided with an isolation special att...

Page 26: ...p in the piping If this position is not correct the stator should be rotated See paragraph 7 6 1 Electric motor stator 4 Mount the flange gaskets and place the pump between the flanges of the piping 5 Insert the fastening bolts and nuts for each flange and tighten them crosswise 3 6 Installing a CBH pump When installing this type of pump proceed as follows 1 Mount the flange gaskets and place the ...

Page 27: ...alves gradually to prevent pressure impulses or sudden changes of temperature which would cause serious damage to the pump 2 Fill the system with liquid until the correct pressure is reached 3 Bleed the system 4 Switch on the pump 4 3 Pump in operation When the pump is in operation pay attention to the following The pump should never run dry Never use a stop valve in the suction line to control pu...

Page 28: ...26 Commissioning CL CBH EN 1901 7 6 ...

Page 29: ...be replaced 5 3 Environmental influences When a unit is out of operation and there is a risk of freezing it is recommended to drain the unit Check motor for accumulation of dust or dirt which might influence motor temperature The standard protection class of the electric motor is IP 55 this means that it is spray water proof Never spray water on hot pump elements They may burst and hot water may f...

Page 30: ...the pump try to determine the cause See chapter 6 Faults Then take the necessary measures 3 See chapter 7 Disassembly and assembly in case repair is necessary Always switch off the pump and close the valves before trying to determine a failure First of all try to find what caused the failure In case of electric failure the cause may be in the cabling In that case consult a approved electrician ...

Page 31: ...nstructions in this manual and that the operating conditions still correspond with the specifications for which the pump was purchased 6 1 Faults and possible causes 1 Pump delivers no liquid see C D G I K 2 Pump does not reach the working point see A B D E G H I L 3 Irregular liquid flow see D G I 4 Pump leaks liquid see M N 5 Pump makes noise see A D G J O P 6 Pump vibrates see J O P 7 Motor get...

Page 32: ...inside the pump Dismantle and clean the pump If necessary mount a filter G Air in the pipes De aerate the system Increase the immersion depth of the suction pipe Increase the liquid level at the suction side H Required head higher than calculated Change the speed Select another pump I Suction pipe or possibly mounted filter blocked Clean filter and suction pipe J Damaged bearings Replace bearings ...

Page 33: ...ical seal N O ring faulty Dismantle the pump and replace the O ring O Bent shaft Dismantle the pump Replace shaft mechanical seal and impeller P Damaged impeller Dismantle the pump and replace the impeller Q Temperature of the liquid too high Check liquid temperature R Overloaded motor Check whether the cooling of the electric motor is not obstructed Consult your electrician ...

Page 34: ...32 Faults CL CBH EN 1901 7 6 ...

Page 35: ...from the system Take the following steps 7 2 1 Switch off the electricity supply 1 Disconnect the electricity supply to the pump by setting the pump switch on the switchboard or if available the operation switch to O 2 Remove the fuses 3 Place a warning plate at the switchboard cabinet 7 2 2 Support of the piping If the entire pump has to be removed you have to make sure that the piping is properl...

Page 36: ...ar ring CBH 7 4 1 Disassembly After removing the Back Pull Out unit the wear ring can be removed In most cases the ring has been fixed so tightly that it cannot be removed undamaged 1 Measure the thickness d and the width b of the ring see figure 4 A 2 Make a centre hole in the middle of the edge of the ring at two opposite points see figure 4 B 3 Use a drill with a diameter just a little bit smal...

Page 37: ...5 1 Back Pull Out unit and follow all instructions up to and including the part you want to remove The item numbers used refer to the parts lists and drawings of chapter 9 Parts 7 5 1 Back Pull Out unit For maintenance and repairs usually it is not necessary to remove the whole pump from the piping You only have to remove the integrated pump cover motor part the so called Back Pull Out unit NEVER ...

Page 38: ...lace the mechanical seal and the bearings 1 Place the Pull out unit vertically and let it rest on the electric motor 2420 2 Block the impeller 0120 against rotating see figure 7 3 Loosen the cap nut 1820 4 Remove the impeller with a pulley puller The position of the puller s jaws should as much as possible coincide with the blades 5 If provided with shaft sleeve remove the O ring 1320 from the imp...

Page 39: ...mechanical seal off the shaft or the shaft sleeve 4 To remove the static part of the mechanical seal first remove the lantern piece see paragraph 7 5 4 Lantern piece Then remove the static part of the mechanical seal 1220A from its seat by pushing at the back through the shaft hole of the lantern piece 7 5 4 Lantern piece 1 Loosen the motor fastening screws 0900 and remove the lantern piece 0110 f...

Page 40: ...f 2 broad screw drivers see figure 8 4 Loosen the 4 tie rods 2420 3 5 Carefully lift up and remove the rear bearing shield 2420 4 by means of two broad screwdrivers 6 Remove the wave spring 2420 5 7 Carefully lift up the stator 2420 6 by means of 2 broad screw drivers and remove it in vertical direction 7 6 2 Electric motor bearings 1 Remove the inner circlip 2420 7 2 Knock on the shaft end using ...

Page 41: ...y way side in the front bearing shield Make sure the bearing is placed straight inside the seating Knock on the shaft end with a plastic hammer Rotate the shaft slightly after every blow 7 Mount the inner circlip 2420 7 Make sure it is fitted inside the groove in the bearing seat 7 8 2 Electric motor stator 1 Carefully slide the stator 2420 6 over the shaft and the rotor 2420 8 and press the stato...

Page 42: ...iece the bearings and mechanical seal will be damaged 5 For pumps provided with a shaft sleeve Grease the shaft with Molycote 111 and mount the shaft sleeve 1200 onto the shaft end 6 Put some soap suds on the bellows and slide the rotating part of the mechanical seal 1220 B onto the shaft sleeve or the shaft until the seal faces of the two seal components just touch each other At that moment stop ...

Page 43: ... rim of the impeller entry with Molycote 107 3 Grease the sealing collar of the lantern piece with Molycote 111 and place the O ring 0300 in the groove 4 Mount the Back Pull Out unit into the pump casing and tighten the fastening nuts 0810 crosswise 5 Check whether the shaft end can be rotated using a screwdriver in the hole of the fan cover Figure 9 Pump casing with studs 0100 0800 ...

Page 44: ...42 Disassembly and assembly CL CBH EN 1901 7 6 ...

Page 45: ...and weights 8 1 Weight The weight of the pump is indicated on the label on the cover of this manual and on a similar label on the packaging 8 2 Dimensions CombiLine 4 4 and 5 4 Figure 10 Dimensions drawing CombiLine 4 4 and 5 4 Pump type A 4 4 G 1 1 2 5 4 G 2 A A 31 5 296 180 95 69 62 ...

Page 46: ...imensions drawing CombiLine ND6 Table 4 Flange dimensions CombiLine ND6 EN1092 2 DIN2531 PN6 and ISO7005 N O P R S x T 32 78 90 140 4 x 14 40 80 100 130 4 x 14 50 90 110 140 4 x 14 65 110 130 160 4 x 14 80 128 150 190 4 x 18 100 148 170 210 4 x 18 G F C D B H M L J2 J1 K O N P R S x T W ...

Page 47: ... 140 140 86 18 108 89 105 76 5 99 50 M16 50 160 340 170 170 87 5 18 5 120 115 107 5 85 127 5 50 M16 50 200 380 190 190 85 5 18 5 141 141 107 108 5 138 5 50 M16 65 125 340 170 170 115 18 120 100 127 5 101 121 65 M16 65 160 340 170 170 106 5 18 135 115 124 88 5 128 5 65 M16 80 125 360 180 180 130 20 143 109 143 124 118 5 80 M16 80 160 400 200 200 131 20 5 147 123 146 5 127 136 5 80 M16 100 150 560 2...

Page 48: ... drawing CombiLine ND10 Table 5 Flange dimensions CombiLine ND10 EN1092 2 DIN2532 PN10 and ISO7005 N O P R S x T 65 122 145 185 4 x 18 80 138 160 200 8 x 18 100 158 180 220 8 x 18 125 188 210 250 8 x 18 150 212 240 285 8 x 18 200 268 295 340 8 x 22 W G F C D B H M L J2 J1 K O N P R S x T X1 X2 X3 ...

Page 49: ...80 125 M16 G3 8 G3 8 G3 8 125C 200 750 375 375 247 26 223 178 225 195 280 125 M16 G3 8 G3 8 G3 8 100A 250 730 355 375 224 5 28 5 237 202 225 195 241 125 M16 G3 8 G3 8 G3 8 150 125 850 400 450 287 28 5 294 218 320 257 5 255 150 M16 G3 8 G3 8 G3 8 150 160 750 315 435 287 28 5 257 200 310 230 175 150 M16 G3 8 G3 8 G3 8 150 200 720 315 405 245 24 5 245 198 258 198 5 214 150 M20 G3 8 G3 8 G3 8 125A 250...

Page 50: ...6 1065 1043 1013 1112 Motor 6 poles 112M 132S 132S1 132M 160M 160M2 160L CL G 100 200 630 685 645 80A 250 678 733 693 768 927 125 160 714 769 125C 200 714 769 729 803 100A 250 692 747 707 782 941 842 150 160 750 805 765 839 150 200 721 776 736 810 969 125A 250 805 765 840 999 900 150 250 772 847 1006 907 984 200 200 831 906 1065 966 Motor 4 poles 63 71 80 90S 90L 100L 100L1 112M 132S 132M 160M 160...

Page 51: ...1901 7 6 Dimensions and weights 49 CombiLine CombiBlocHorti 8 5 Dimensions CombiBlocHorti Figure 13 Pump dimensions CombiBlocHorti aa ac ae ag ai x ak vb vc vj ve va vd vf db zh am zb an ab ad af ah aj x al tu ta ...

Page 52: ...2 x 23 12 x 23 28 28 CBH aa ab db tu va vb vc vd ve vf vj zb zh 80C 200 100 80 180 140 125 280 345 14 95 14 65 125 250 80 250 100 80 200 140 160 315 400 18 120 15 80 125 280 100 160 125 100 200 100 160 280 360 18 120 15 80 125 315 100C 200 125 100 200 140 160 280 360 18 120 15 80 125 280 100C 250 125 100 225 140 160 315 400 18 120 16 80 140 280 125 250 150 125 250 140 160 315 400 18 120 18 80 140 ...

Page 53: ...825 795 894 125 250 688 847 825 795 894 150 125 565 580 587 150 160 597 668 708 867 150 200 597 668 708 867 845 150 250 867 845 815 914 200 200 748 907 885 855 954 250 200 907 885 855 954 Motor 6 poles 112M 132S 132S1 132M 160M 160M2 160L CBH ta 80C 200 584 639 599 80 250 583 638 598 673 100 160 584 639 100C 200 584 639 599 673 100C 250 598 653 613 688 847 748 125 250 653 613 688 847 748 150 160 6...

Page 54: ...52 Dimensions and weights CL CBH EN 1901 7 6 ...

Page 55: ...ess 2 The quantity item number and the description of the part 3 The pump number The pump number is stated on the label on the cover of this manual and on the name plate of the pump 4 In the event of different electric motor voltage you should state the correct voltage 9 2 Recommended spare parts Parts marked with a are recommended spare parts ...

Page 56: ...0 1 lantern piece cast iron 0120 1 impeller cast iron 0300 1 O ring EPDM 0800 4 stud steel 0810 4 nut steel 0900 4 nut steel 0950 4 stud steel 1220 1 mechanical seal 1820 1 nut brons 1825 1 washer stainless steel 1860 1 key stainless steel 2400 1 name plate stainless steel 2405 2 rivet stainless steel 2420 1 motor 0900 0950 0110 1820 1860 0300 0100 1220 0800 0810 2420 0120 1825 2400 2405 ...

Page 57: ... CBH EN 1901 7 6 Parts 55 CombiLine CombiBlocHorti 9 4 CombiLine with flange connections Figure 15 CombiLine 0350 0100 0310 0320 1820 1860 1320 0300 1220 1200 0900 0950 0110 0800 0810 2420 0120 2400 2405 ...

Page 58: ...ce cast iron 0120 1 impeller cast iron 0300 1 O ring EPDM 0310 1 1 plug steel 0320 1 1 plug steel 0350 1 1 plug steel 0800 8 stud steel 0810 8 nut steel 0900 8 nut steel 0950 8 stud steel 1200 2 1 shaft sleeve RG7 1220 1 mechanical seal 1320 2 1 O ring EPDM 1820 1 cap nut stainless steel 1860 1 key stainless steel 2400 1 name plate stainless steel 2405 2 rivet stainless steel 2420 1 motor ...

Page 59: ...CL CBH EN 1901 7 6 Parts 57 CombiLine CombiBlocHorti 9 5 CombiBlocHorti Figure 16 CombiBlocHorti 0100 0310 0320 1820 1860 1320 0300 1220 1200 0900 0950 0110 0800 0810 2420 0120 0130 2400 2405 ...

Page 60: ...0 1 lantern piece cast iron 0120 1 impeller cast iron 0130 1 wear ring cast iron 0300 1 O ring EPDM 0310 1 1 plug steel 0320 1 1 plug steel 0800 8 stud steel 0810 8 nut steel 0900 8 nut steel 0950 8 stud steel 1200 2 1 shaft sleeve RG7 1220 1 mechanical seal 1320 2 1 O ring EPDM 1820 1 cap nut stainless steel 1860 1 key stainless steel 2400 1 name plate stainless steel 2405 2 rivet stainless steel...

Page 61: ...901 7 6 Parts 59 CombiLine CombiBlocHorti 9 6 Electric motor Figure 17 Exploded view of electric motor 2420 10 2420 11 2420 9 A 2420 7 2420 8 2420 6 2420 12 2420 9 B 2420 5 2420 4 2420 3 2420 10 2420 2 2420 1 4004 ...

Page 62: ... parts Item Quantity Description 2420 1 1 fan cover 2420 2 1 fan 2420 3 4 tie rod 2420 4 1 bearing block 2420 5 1 wave spring 2420 6 1 stator 2420 7 1 inner circlip 2420 8 1 shaft with rotor 2420 9 2 ball bearing 2420 10 2 oil seal 2420 11 1 motor flange 2420 12 1 cable junction box ...

Page 63: ...h Maximum delivery head 50Hz 1 28 m 1 26 m 60Hz 4 40 m 3 38 m Maximum temperature 140 C 140 C Maximum working pressure ND6 6 bar ND10 10 bar 10 bar Materials pump casing EN GJL 250 GG25 impeller EN GJL 200 GG20 motor shaft X17CrNi 16 2 1 4057 shaft sleeve G CuSn7ZnPb Rg 7 Mechanical seal type rubber bellows seal standard EN 12756 DIN24960 materials AQ1EGG carbon silicon carbide EPDM bellows ...

Page 64: ... Dahlander connection 50Hz 1450 950 min 1 4 6 pole 60Hz 1750 1150 min 1 4 6 pole Frequency control wall mounted From 1 1 kW range 10 to 60 Hz Voltage 50Hz 230 400 V 1 5 kW 50Hz 400 695 V 2 2 kW 60Hz 277 480 V 1 5 kW 60Hz 480 830 V 2 2 kW Other voltages speeds on request Build B5 Protection class IP 55 Sense of rotation clockwise looking at fan side Bearings Type single row deep groove bearings Fid...

Page 65: ...10 nut M10 19 M12 32 0900 motor fastening nut M8 9 4 M10 19 M12 32 M16 78 0950 stud M8 9 4 M10 19 M12 32 M16 78 1820 cap nut pump with shaft sleeve all 19 pump without shaft sleeve M12 43 M16 105 Item Description Nm 0800 stud 12 5 0810 nut 12 5 0900 motor fastening nut 12 5 0950 stud 12 5 1820 cap nut 14 Table 6 Recommended liquid locking agents Description Locking agent cap nut 1820 Loctite 243 w...

Page 66: ...ble motor power electric motor 4 pole 50 Hz Table 7 Noise data Type dB A max IEC 63 IEC 71 IEC 80 IEC 90 IEC 100 IEC 112 IEC 132 IEC 160 32 125 40C 125 45 40 160 47 40 200 53 50 125 46 50 160 46 50 200 53 65 125 50 65 160 52 65 200 63 80 125 50 80 160 56 80 200 58 100 150 54 100 160 60 100 200 71 80A 250 76 125 160 70 125C 200 69 100A 250 76 150 125 60 150 160 69 150 200 70 125A 250 76 150 250 76 ...

Page 67: ...1 8 7 6 5 1 80 100 150 200 300 4 3 2 m m h 3 H 1 5 6 7 8 10 15 20 25 30 500 4 3 2 Q 4 4 and 5 4 4 4 and 5 4 2900rpm 32 125 40C 125 40 160 40 200 50 160 65 125 65 160 65 200 80 125 80 160 80A 250 80 200 100 150 100 160 100A 250 125 160 100 200 125C 200 125A 250 150 125 150 160 150 200 200 200 150 250 8 10 15 20 30 40 50 60 80 100 150 200 300 m m h 3 H 1 5 6 7 8 10 13 4 3 2 Q 80A 250 100A 250 125 16...

Page 68: ... 7 8 10 15 20 25 30 40 4 3 2 1 m 50 125 50 200 4 4 and 5 4 32 125 40C 125 40 160 40 200 50 160 65 125 65 160 65 200 80 125 80 160 80A 250 80 200 100 150 100 160 100A 250 125 160 100 200 125C 200 125A 250 150 160 150 200 200 200 150 250 150 125 m m h 3 Q H 5 6 7 8 10 15 10 15 20 30 40 50 60 80 100 150 200 300 400 4 3 2 20 80A 250 100A 250 125 160 100 200 125C 200 125A 250 150 160 150 200 200 200 15...

Page 69: ...e overview CBH 950 min 1 20 30 40 50 60 80 100 150 200 300 400 m m h 3 H 5 6 7 8 10 15 20 25 30 600 4 3 Q 150 200 100 160 80 250 80C 200 125 250 150 250 150 160 250 200 200 200 150 125 100C 200 100C 250 15 20 30 40 50 60 80 100 150 200 400 m m h 3 H 1 5 6 7 8 10 13 4 3 2 Q 150 200 100 160 80 250 80C 200 125 250 150 250 150 160 250 200 200 200 150 125 100C 200 100C 250 300 ...

Page 70: ... 6 7 8 10 15 20 25 30 40 20 30 40 50 60 80 100 150 200 300 800 400 500 4 150 200 100 160 80 250 80C 200 125 250 150 250 150 160 250 200 200 200 150 125 100C 200 100C 250 m m h 3 Q H 1 5 6 7 8 10 15 15 20 30 40 50 60 80 100 150 200 300 500 4 3 2 20 150 200 100 160 80 250 80C 200 125 250 150 250 150 160 250 200 200 200 150 125 100C 200 100C 250 ...

Page 71: ... 1173 1838 438 508 613 910 718 875 788 1383 403 455 560 823 80 250 1050 945 1173 1838 438 508 613 910 718 875 788 1383 403 455 560 823 100 160 1243 1120 1383 2170 525 665 735 1068 945 1173 1050 1838 438 508 613 910 100C 200 1243 1120 1383 2170 525 665 735 1068 945 1173 1050 1838 438 508 613 910 100C 250 1243 1120 1383 2170 525 665 735 1068 945 1173 1050 1838 438 508 613 910 125 250 1575 1418 1750 ...

Page 72: ...70 Technical data CL CBH EN 1901 7 6 ...

Page 73: ...ve 15 introduction 15 MEI 19 minimum efficiency 19 name plate 19 product information 19 pump selection 18 Electric motor 15 connecting 24 cooling air inlet 23 frequency control 15 protection class 15 27 spray water proof 27 terminal box 24 Electricity company 24 Environment 27 F Failures 28 possible causes 29 possible solutions 30 Forklift 11 Foundation 23 Fuses 25 G Guarantee 10 H Hydraulic perfo...

Page 74: ...shing 24 Pressure impulses 24 25 Pull out unit 33 Pump description 13 in operation 25 Pump casing 14 R Re use 21 S Safety 10 23 instructions 10 symbols 10 Scrapping 22 Sense of rotation 25 Serial number 14 Shaft sleeve 14 Storage 11 System de aerate 23 draining apertures 23 T Technicians 9 Tightening torques 63 Transport 11 Type code 13 V Vaporization 25 Ventilation 23 W Water hammer pressure 24 W...

Page 75: ...mation about our worldwide locations approvals certifications and local representatives please visit www spxflow com johnson pump SPXFLOW Corporation reserves the right to incorporate our latest design and material changes without notice or obligation Design features materials of construction and dimensional data as described in this bulletin are provided for your information only and should not b...

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