Johnson Controls Frick XL Installation Operation & Maintenance Download Page 9

XL EVAPORATIVE COOLING PRODUCTS

INSTALLATION

S140-600 IOM (NOV 07)

Page 9

OPTIONAL VIBRATION ISOLATOR

MOUNTING INSTRUCTIONS

Vibration isolators, purchased as an option, are used to 
minimize transfer of forces due to vibration/dynamic load-
ing to or from unit. To install the isolator feet and rails, refer 
to Figure 9 and Figure 10 respectively and follow these 
instructions:

ISOLATOR FEET

1.

 Refer to the submitted foundation layout drawing for the 

correct location of each isolator and support beams.

2.

 Place the isolators in their proper location and attach the 

bottom plate to the building support steel by means of bolt-
ing or welding.

3.

 Set the unit support beams on top of the isolators and at-

tach them to the top plate by means of bolting or welding.

4. 

Lower the fi rst section of the unit onto the beams, taking 

care not to overload any one corner.

Do not attempt to move the unit 
laterally with the weight on the 
isolators. If it is necessary to move 

the unit, remove the weight from the isolators by raising 
the unit before moving. Failure to follow this procedure 
could result in damage to the isolator.

5.

 Attach the unit to the beam by means of bolting or 

welding.

6.

 Continue to attach the remaining unit sections per the 

instructions on the previous pages and complete piping, 
wiring,etc.

NOTE: Ridged connections between the unit and building 
structure shall not be permitted when vibration isolators 
are used. Use fl exible connections that allow for vibration 
and noise isolation.

7.

 Loosen the vertical restraint jam nuts to the end of the 

restraint bolts.

8.

 When the unit is completely installed and operating,  turn 

the leveling bolts counterclockwise several complete turns 
on each isolator until the blocking channel can be removed 
by hand. It will be necessary to alternate between isolators 
in order to uniformly raise the unit. Do not attempt to place 
all the weight on any one isolator, but distribute the load 
proportionally.

9.

 After the unit is level, tighten the vertical restraining nuts 

fi nger tight, then back off one half turn. Lock each nut with 
the jam nuts provided.

Figure 9 - Vibration  Isolator  Feet

ISOLATOR RAILS

1.

 Refer to the submitted foundation layout drawing for the 

correct location of each isolator rail.

2.

 Place the isolator rail assemblies in their proper location 

and attach the bottom plate to the building support steel by 
means of bolting or welding.

3.

 Lower the fi rst section of the unit onto the rails, taking care 

not to overload any one corner.

Do not attempt to move the unit 
laterally with the weight on the 
isolators. If it is necessary to move 

the unit, remove the weight from the isolators by raising 
the unit before moving. Failure to follow this procedure 
could result in damage to the isolator.

4.

 Attach the unit to the isolator rail by means of bolting or 

welding.

5. 

Continue to attach the remaining unit sections per the 

instructions on the following pages and complete piping, 
wiring, etc.

NOTE:  Ridged connections between the unit and build-
ing structure shall not be permitted when vibration 
isolators are used. Use fl exible connections that allow 
for vibration and noise isolation.

6.

 Temporarily remove all vertical locknuts from hold-down 

bolt.

7.

 When the unit is completely installed and operating,  turn 

the leveling nuts clockwise several complete turns on each 
isolator until the shim can be removed by hand. It will be 
necessary to alternate on each isolator in order to uniformly 
raise the unit. Do not attempt to place all the weight on any 
one isolator, but distribute the load proportionally.

8.

 After the unit is level, replace all vertical locknuts on hold-

down bolts and fasten fi nger tight.

Summary of Contents for Frick XL

Page 1: ...XL EVAPORATIVE COOLING PRODUCTS Form S140 600 IOM NOV 2007 INSTALLATION OPERATION MAINTENANCE File SERVICE MANUAL Section 140 Replaces S140 600 NOV 2005 Dist 3 3a 3b 3c ...

Page 2: ...LC Spray Header Nozzle Orientation 13 Figure 13 XLP Spray Header Nozzle Orientation 13 Figure 14 Sheave Alignment 14 TABLES Table 1 XLC Foundation Layout Dimensions 5 Table 2 XLP Foundation Layout Dimensions 7 Table 3 Rigging Cable Lengths 8 NOTE Installation operation maintenance and repair of this equipment should only be accomplished by qualified person nel Failure to follow this note may resul...

Page 3: ...ack aged and usually placed inside the pan section Mastic Bolts Nuts Washers and any accessory items TRANSIT DAMAGE CLAIMS All claims must be made by the consignee This is an ICC requirement Request immediate inspection by the agent of the carrier and be sure the proper forms are executed Contact Parts and Warranty Department to report damage or shortage claims UNIT IDENTIFICATION NOTE When inquir...

Page 4: ...temperature falls below 40 F 4 4 C Water Chemistry All evaporative cooled condensers op erate on principles that encourage biological growth in the recirculating water unless effective treatment is applied Re circulating water must be periodically analyzed for biological culture plate counts XL units should not be operated without an effective biological treatment program NOTE Emergency shock trea...

Page 5: ...epresents the center lines of the mounting holes in the unit The dashed lines show the location of the structural beams to which the unit is mounted XLC CENTRIFUGAL FAN UNITS XLC units are shipped in two pieces the pan coil section and the fan section The first step of the installation is to mount the pan coil section on the structural beams and bolt it to the beams The rigging of the two pieces i...

Page 6: ...l mounting flanges are touching Figure 4b 4 On each blower install bolts with a flat washer under both the bolt and nut 5 Tighten all bolts connecting fan and pan coil Sections together before removing rigging 6 Align the V belt drive and check tension in the belts using the procedures in the section labeled Fan Drives and Belts in this manual 7 Replace all guards and the motor hood access panel N...

Page 7: ...eams with bolts The rigging of the two pieces is shown in Figures 7a through 7c For cable lengths see Table 3 Figure 7a XLP Fan Section Rigging All models except 1570 2 and 1660 2 through 1880 2 Figure 7b XLP Fan Section Rigging Models 1570 2 and 1660 2 through 1880 2 MODEL A B C D E F S90 thru S175 S185 S190 S200 S205 145 141 57 5 1 625 0 75 S180 S195 S210 thru S270 145 141 68 5 M155 thru M280 12...

Page 8: ... 7c Use drift pins in bolt holes to ensure proper alignment See Figure 8 NOTES 1 Use spreaders and blocking to protect casing from possible damage caused by slings 2 Remove eliminator tie straps and eliminators as nec essary to access lifters 3 Mount coil connection toward access door unless specified differently on product drawing 4 When provided mount desuperheater on top of unit using the holes...

Page 9: ...annel can be removed by hand It will be necessary to alternate between isolators in order to uniformly raise the unit Do not attempt to place all the weight on any one isolator but distribute the load proportionally 9 After the unit is level tighten the vertical restraining nuts finger tight then back off one half turn Lock each nut with the jam nuts provided Figure 9 Vibration Isolator Feet ISOLA...

Page 10: ...ance Manual for new belt run in procedures 3 BREAKING IN THE GALVANIZED SURFACES A proper break in procedure should be followed for water treatment to allow the galvanized surfaces to break in or passivate This allows the galvanized surfaces to form a self protecting zinc carbonate layer A qualified water treat ment specialist can provide specific details but following are some guidelines Clean al...

Page 11: ...ntrol and freeze protection A common application for Vane Axial units is to cycle the operating fans to achieve capacity control Typically the fans are cycled off as capacity drops and finally the pump is shut off In cold weather operation Frick recommends that the pump should be the first item shut off to achieve capacity control By running the unit dry in cold applications the unit s drive is pr...

Page 12: ...mended that the chemical feed for acid treatment be done in a tank such as a remote sump tank that allows complete diffusion of the chemical before it is pumped to the unit In addition to the chemical feed controls regular inspections of feed valve and chemical levels should be included in the preventative maintenance plan to avoid chemical concentration of the water outside of the accept able ran...

Page 13: ...The coil should be examined monthly for signs of scale buildup and any obstructions between the tubes should be removed If there is evidence of scale buildup on the coil check the bleed valve for adequate bleed off If the bleed off valve is functioning properly contact your local water treat ment company for recommendations FAN MOTOR AND SPRAY PUMP MOTOR The motors should be checked and or lubrica...

Page 14: ...ning Proper tension of a belt is very important to ensure maximum belt life If too little tension is applied the belt will slip Too much tension can reduce belt and bearing life It is not recom mended that belt dressing is used when belt slippage occurs as this will damage the belt and cause premature failure 1 Decrease the center distance between the sheaves so that the sheaves are somewhat loose...

Page 15: ...e float is approximately 1 0 to 1 5 below the centerline of the overflow 11 Start spray pump and check for the proper rotation as indicated by sticker on pump motor On Remote installations where the unit pump was not furnished by the factory a globe valve should be installed in the pump discharge line and the pump flow rate adjusted to the correct water flow 12 Inspect spray nozzles and heat trans...

Page 16: ...ews X X X Lubricate the fan and pump motors X Check fan for rotation without obstruction X X Check fan and pump motor for proper rotation X Drain sump and piping X Inspect protective finish X X Lubricate capacity control and or discharge X X X closure damper bearings and working joints Inspect adjust damper linkage X X X Inspect electric pan water level control X X X stilling chamber SAFETY Adequa...

Page 17: ...____________________________ One Set FAN BUSHING ________________________________________________ One Set MOTOR BUSHING _____________________________________________ One Set FAN SHEAVE _________________________________________________ One Set MOTOR SHEAVE ______________________________________________ One Set FLOAT VALVE ASSEMBLY _______________________________________ One SPRAY NOZZLES __________...

Page 18: ...XL EVAPORATIVE COOLING PRODUCTS NOTES S140 600 IOM NOV 07 Page 18 ...

Page 19: ...XL EVAPORATIVE COOLING PRODUCTS NOTES S140 600 IOM NOV 07 Page 19 ...

Page 20: ...DF1 and Modbus RTU I Q NET connects for local or remote access I Q NET can be applied to both new and existing systems I Q NET means precise control 24 hours a day seven days a week I Q NET distributed architecture mean faster easier economical installations I Q NET delivers increased operating efficiency and lowers energy costs Available on Frick screw compressors condensers evaporators AcuAir hy...

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