Johnson & Starley 42-416-18 With Intejan Water Circulator Download Page 1

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INSTALLATION, COMMISSIONING

& SERVICING INSTRUCTIONS

ECONOMAIRE 65

Warm Air Heater

with Intejan Water Circulator

Economaire 65

G.C. No. 42-416-18

Intejan Water Circulator

G.C. No. 42-416-99

These instructions are to be left with the User

Publication No. ZZ 1133-7

October 2016

Summary of Contents for 42-416-18

Page 1: ...IONING SERVICING INSTRUCTIONS ECONOMAIRE 65 Warm Air Heater with Intejan Water Circulator Economaire 65 G C No 42 416 18 Intejan Water Circulator G C No 42 416 99 These instructions are to be left wit...

Page 2: ...4 Safety Gas Information 4 General Safety Information Gas Categories Gas Supply 5 Technical Data 5 6 Heater Compartment Clearances 5 7 Ventilation Air 6 8 Duct System 6 Return Air Warm Air Delivered 9...

Page 3: ...irculator multifunction control 16 Flue gas test point 17 LED diagnostics indicator 18 Control module 19 Filter 20 Flue adapter 21 4 to 5 flue enlarger 2 GENERAL DESCRIPTION 2 1 The ECONOMAIRE 65 INTE...

Page 4: ...appliance is CE certificated for safety and performance It is important that no modifications are made to this appliance unless fully approved in writing by Johnson Starley Ltd If in doubt please rin...

Page 5: ...with the relevant section of BS 5864 and must be completely separated by either a non combustible partition or a perforated metal partition with the perforations not exceeding 13mm The secondary flue...

Page 6: ...valent of 300mm x 300mm 12 x 12 If flexible duct is used the duct diameter should not be less than 350mm 16 dia The return air grille should have a free area of not less than 1593cm2 291in2 8 1 3 An a...

Page 7: ...ed directly on top of the flue adaptor The heater can be used with horizontal or vertical flue types C12 and C32 9 5 1 All joints must be soundly sealed 9 5 2 Sufficient support brackets must be used...

Page 8: ...pes 75mm E Below eaves 200mm F Below balconies 200mm G From a vertical drain pipe or soil pipe 150mm H From an internal or external corner Greater than 450mm protrusion 300mm I Above ground roof or ba...

Page 9: ...omponents type TGD1111105 guard or similar such that the distance between the guard and the nearest part of the terminal is no less than 50mm 9 6 8 Reference should be made to Table 2 for required ter...

Page 10: ...ical Terminal Support Bracket 1 1000 0016630 Terracotta 7 Lead Pitched Roof Flashing Collar 1 1000 0014890 Anthracite 8 Lead Pitched Roof Flashing Collar 1 1000 0014990 Terracotta 9 Aluminium Flat Roo...

Page 11: ...wires to terminals 8 and 9 on the terminal block see Figures 17 18 11 GAS See BS 5864 and BS 6891 11 1 1 The local gas supply conditions MUST be adequate for the specified burner pressures as stated...

Page 12: ...both the AIR HEATER and WATER HEATER switches on the time control unit to the OFF position 13 2 3 Set the thermista stat to 9 13 3 4 Locate the LED status indicator which can be observed through the...

Page 13: ...fter a short period ensure that the fan increases to full speed 13 5 4 When the temperature reaches the control setting check that the main burner cycles ON and OFF at intervals of approx 75 to 120 se...

Page 14: ...82 C The temperature is increased by rotating the thermostat knob clockwise and temperature stop 2 MUST be left in position see Figure 11 If the circulator is used in a direct application ensuring a m...

Page 15: ...he time control to CONT and observe the LED status indicator 15 2 7 Whilst the control module runs through its diagnostic cycle the decimal point DP in the bottom right hand corner of the LED display...

Page 16: ...tructions are left taped to the air heater for the user s reference and that the installation instructions are left at or near the air heater for use on future service calls 16 2 If the building is oc...

Page 17: ...stability and with the main burner lit ensure that the operation of the air circulation fan does not affect the main burner flame profile 17 1 12 Locate the flue gas test point and attach a flue gas a...

Page 18: ...ng care to not disturb the balance of the fan 10 6 7 Refitting or replacement is in reverse order 10 7 CONTROL MODULE REMOVAL 17 7 1 Ensure that the electrical supply is isolated 17 7 2 Remove the fro...

Page 19: ...e electrical supply is isolated 17 9 2 Remove the appliance front door 17 9 3 Remove the 2 x fixing screws holding the FDC limit switch assembly in place and withdraw from the appliance 17 9 4 Disconn...

Page 20: ...s ONLY necessary to press the RESET button if the red LED is continually illuminated NOTE When the air heater and water circulator are used in combination the status indications for the water circulat...

Page 21: ...21 Sales Spares Replacement Help Line 01604 762881 FIGURE 14 CONTROL FLOWCHART 19 FAULT FINDING...

Page 22: ...www johnsonandstarley co uk 22 FIGURE 15 AIR HEATER DIAGNOSIS FLOWCHART...

Page 23: ...23 Sales Spares Replacement Help Line 01604 762881 FIGURE 16 WATER CIRCULATOR FLOW CHART...

Page 24: ...www johnsonandstarley co uk 24 20 LOGIC DIAGRAM FIGURE 17 LOGIC DIAGRAM...

Page 25: ...25 Sales Spares Replacement Help Line 01604 762881 3 21 SCHEMATIC DIAGRAM FIGURE 19 SCHEMATIC DIAGRAM...

Page 26: ...www johnsonandstarley co uk 26 FIGURE 19 SCHEMATIC DIAGRAM showing connection of an external controller 22 CIRCUIT DIAGRAM Showing connections of an external controller...

Page 27: ...27 Sales Spares Replacement Help Line 01604 762881 FIGURE 20 ECONOMAIRE 65 DIMENSIONS 23 DIMENSIONS...

Page 28: ...7000 Cabinet Door Assembly 1 22 E82823 J652 0525005 Air Circulation Fan 1 23 E05998 1000 0701260 Ignition Burner Injector 1 24 E69653 1000 1507310 Gasket 1 25 E69709 1000 0000390 Air Pressure Tube 2 2...

Page 29: ...29 Sales Spares Replacement Help Line 01604 762881 25 EXPLODED DIAGRAM FIGURE 21 ECONOMAIRE 65 EXPLODED DIAGRAM...

Page 30: ...m start control Heating zone control Fitted Not required WARM AIR HEATER Has the system been balanced in accordance with the heater manufacture s instructions Yes No Was an anemometer used Yes No Yes...

Page 31: ...Company name Telephone No Gas safe register No Record At max rate CO ppm AND CO At min rate Where Possible CO ppm AND CO Comments Signature SERVICE 06 Date Engineer name Company name Telephone No Gas...

Page 32: ...nson Starley Ltd Rhosili Road Brackmills Northampton NN4 7LZ sales johnsonandstarley co uk marketing johnsonandstarley co uk Reception Customer Service 01604 762881 Fax 01604 767408 Anniversary 1922 2...

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