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3.  

BUILDING STANDARDS & REGULATIONS

 

STATUTE LAW DEFINES THAT ALL GAS APPLIANCES MUST BE INSTALLED BY 

COMPETENT PERSONS, i.e. GAS SAFE REGISTERED INSTALLERS. 

GAS SAFE MEMBERSHIP ENQUIRIES TEL: 0800 408 5500 IN ACCORDANCE WITH 

THE GAS SAFETY (INSTALLATION AND USE) REGULATIONS (CURRENT EDITION).

FAILURE TO COMPLY WITH THESE REGULATIONS MAY LEAD TO PROSECUTION.

3.1 

INSTALLATION REGULATIONS

 

• 

Gas Safety (Installation and Use) Regulations (as amended)

• 

Model and Local Authority Byelaws

• 

Health & Safety Document No. 635.

• 

The Electricity at Work Regulations

• 

Institute of Electrical Engineers (I.E.E) Wiring Regulations

• 

British System Design Manual “Gas Fired Warm Air Heating”

• 

EN Regulations No. 1196 Supplementary Instructions - Condensing Air Heaters

3.2 

BUILDING STANDARDS AND REGULATIONS

Where no specific instructions are given, reference should be made to the relevant British Standard Code of Practice.

 

Building Standards (Scotland) (Consolidation) Regulations

 

Building Regulation (Northern Ireland)

 

Building Regulations Part L

 

BS 6891  

Installation of Low Pressure Gas Pipework of up to 28mm (R1) in domestic premises  

 

 

(2nd family gases).

BS 5440:1   Flues (for gas appliances of rated input not exceeding 70 kW).
BS 5440:2   Ventilation (for gas appliances of rated input not exceeding 70 kW).
BS 5864  

Installation of Gas Fired Ducted Air Heaters

BS 5546       Installation of Domestic Hot Water Supplies.

IMPORTANT:

 

This appliance is CE certificated for safety and performance. It is important that no modifications are 

made to this appliance, unless fully approved in writing by Johnson & Starley Ltd. If in doubt please ring Johnson & 
Starley Ltd on Telephone 01604 762881.

4. 

SAFETY & GAS INFORMATION

PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE COMMENCING WITH THE INSTALLATION

4.1  

GENERAL SAFETY INFORMATION

4.1.1 

Ensure the mains supply voltage, frequency, number of phases and power rating comply with 
details on the rating label.

4.1.2 

All wiring must be in accordance with the appropriate standards. The equipment must be supplied 
with a double pole isolator switch.

4.1.3 

Ensure safety regulations and practices are adhered to when installing and using this equipment.

4.1.4 

The weight of this appliance exceeds that recommended for a one-man lift. It will therefore be 
necessary to gain assistance at times during the installation procedure.

4.1.5 

It should be noted that this appliance may contain sharp edges. Care MUST be taken when 
handling the appliance to prevent injury.

4.1.6 

Once the appliance has been fired beware that certain parts will be hot to the touch.

4.1.7 

Do not install flues during rain, high winds or in severe weather conditions.

4.2  

GAS INFORMATION

 

 

4.2.1  

Gas Categories

 a.  The appliance is certified as a CAT I 2H (20) appliance. 

 

4.2.2  

Gas Supply

a.  The gas installation must be completed in accordance with the relevant standards (BS 6891).
b.   The installation must be tested for gas tightness using suitable methods. The Pipework should 

also be purged of air in accordance with the IG Publication Standard.

Summary of Contents for 42-416-18

Page 1: ...IONING SERVICING INSTRUCTIONS ECONOMAIRE 65 Warm Air Heater with Intejan Water Circulator Economaire 65 G C No 42 416 18 Intejan Water Circulator G C No 42 416 99 These instructions are to be left wit...

Page 2: ...4 Safety Gas Information 4 General Safety Information Gas Categories Gas Supply 5 Technical Data 5 6 Heater Compartment Clearances 5 7 Ventilation Air 6 8 Duct System 6 Return Air Warm Air Delivered 9...

Page 3: ...irculator multifunction control 16 Flue gas test point 17 LED diagnostics indicator 18 Control module 19 Filter 20 Flue adapter 21 4 to 5 flue enlarger 2 GENERAL DESCRIPTION 2 1 The ECONOMAIRE 65 INTE...

Page 4: ...appliance is CE certificated for safety and performance It is important that no modifications are made to this appliance unless fully approved in writing by Johnson Starley Ltd If in doubt please rin...

Page 5: ...with the relevant section of BS 5864 and must be completely separated by either a non combustible partition or a perforated metal partition with the perforations not exceeding 13mm The secondary flue...

Page 6: ...valent of 300mm x 300mm 12 x 12 If flexible duct is used the duct diameter should not be less than 350mm 16 dia The return air grille should have a free area of not less than 1593cm2 291in2 8 1 3 An a...

Page 7: ...ed directly on top of the flue adaptor The heater can be used with horizontal or vertical flue types C12 and C32 9 5 1 All joints must be soundly sealed 9 5 2 Sufficient support brackets must be used...

Page 8: ...pes 75mm E Below eaves 200mm F Below balconies 200mm G From a vertical drain pipe or soil pipe 150mm H From an internal or external corner Greater than 450mm protrusion 300mm I Above ground roof or ba...

Page 9: ...omponents type TGD1111105 guard or similar such that the distance between the guard and the nearest part of the terminal is no less than 50mm 9 6 8 Reference should be made to Table 2 for required ter...

Page 10: ...ical Terminal Support Bracket 1 1000 0016630 Terracotta 7 Lead Pitched Roof Flashing Collar 1 1000 0014890 Anthracite 8 Lead Pitched Roof Flashing Collar 1 1000 0014990 Terracotta 9 Aluminium Flat Roo...

Page 11: ...wires to terminals 8 and 9 on the terminal block see Figures 17 18 11 GAS See BS 5864 and BS 6891 11 1 1 The local gas supply conditions MUST be adequate for the specified burner pressures as stated...

Page 12: ...both the AIR HEATER and WATER HEATER switches on the time control unit to the OFF position 13 2 3 Set the thermista stat to 9 13 3 4 Locate the LED status indicator which can be observed through the...

Page 13: ...fter a short period ensure that the fan increases to full speed 13 5 4 When the temperature reaches the control setting check that the main burner cycles ON and OFF at intervals of approx 75 to 120 se...

Page 14: ...82 C The temperature is increased by rotating the thermostat knob clockwise and temperature stop 2 MUST be left in position see Figure 11 If the circulator is used in a direct application ensuring a m...

Page 15: ...he time control to CONT and observe the LED status indicator 15 2 7 Whilst the control module runs through its diagnostic cycle the decimal point DP in the bottom right hand corner of the LED display...

Page 16: ...tructions are left taped to the air heater for the user s reference and that the installation instructions are left at or near the air heater for use on future service calls 16 2 If the building is oc...

Page 17: ...stability and with the main burner lit ensure that the operation of the air circulation fan does not affect the main burner flame profile 17 1 12 Locate the flue gas test point and attach a flue gas a...

Page 18: ...ng care to not disturb the balance of the fan 10 6 7 Refitting or replacement is in reverse order 10 7 CONTROL MODULE REMOVAL 17 7 1 Ensure that the electrical supply is isolated 17 7 2 Remove the fro...

Page 19: ...e electrical supply is isolated 17 9 2 Remove the appliance front door 17 9 3 Remove the 2 x fixing screws holding the FDC limit switch assembly in place and withdraw from the appliance 17 9 4 Disconn...

Page 20: ...s ONLY necessary to press the RESET button if the red LED is continually illuminated NOTE When the air heater and water circulator are used in combination the status indications for the water circulat...

Page 21: ...21 Sales Spares Replacement Help Line 01604 762881 FIGURE 14 CONTROL FLOWCHART 19 FAULT FINDING...

Page 22: ...www johnsonandstarley co uk 22 FIGURE 15 AIR HEATER DIAGNOSIS FLOWCHART...

Page 23: ...23 Sales Spares Replacement Help Line 01604 762881 FIGURE 16 WATER CIRCULATOR FLOW CHART...

Page 24: ...www johnsonandstarley co uk 24 20 LOGIC DIAGRAM FIGURE 17 LOGIC DIAGRAM...

Page 25: ...25 Sales Spares Replacement Help Line 01604 762881 3 21 SCHEMATIC DIAGRAM FIGURE 19 SCHEMATIC DIAGRAM...

Page 26: ...www johnsonandstarley co uk 26 FIGURE 19 SCHEMATIC DIAGRAM showing connection of an external controller 22 CIRCUIT DIAGRAM Showing connections of an external controller...

Page 27: ...27 Sales Spares Replacement Help Line 01604 762881 FIGURE 20 ECONOMAIRE 65 DIMENSIONS 23 DIMENSIONS...

Page 28: ...7000 Cabinet Door Assembly 1 22 E82823 J652 0525005 Air Circulation Fan 1 23 E05998 1000 0701260 Ignition Burner Injector 1 24 E69653 1000 1507310 Gasket 1 25 E69709 1000 0000390 Air Pressure Tube 2 2...

Page 29: ...29 Sales Spares Replacement Help Line 01604 762881 25 EXPLODED DIAGRAM FIGURE 21 ECONOMAIRE 65 EXPLODED DIAGRAM...

Page 30: ...m start control Heating zone control Fitted Not required WARM AIR HEATER Has the system been balanced in accordance with the heater manufacture s instructions Yes No Was an anemometer used Yes No Yes...

Page 31: ...Company name Telephone No Gas safe register No Record At max rate CO ppm AND CO At min rate Where Possible CO ppm AND CO Comments Signature SERVICE 06 Date Engineer name Company name Telephone No Gas...

Page 32: ...nson Starley Ltd Rhosili Road Brackmills Northampton NN4 7LZ sales johnsonandstarley co uk marketing johnsonandstarley co uk Reception Customer Service 01604 762881 Fax 01604 767408 Anniversary 1922 2...

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