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amount of combustion air can result in a fire or explosion and cause property 

damage, serious bodily injury or death.

UNCONFINED SPACE

An Unconfined Space is one whose volume is not less than 50 

cubic  feet  per  1,000  Btu/hr  (4.8  cubic  meters  per  kW)  of  the 

total input rating of all appliances installed in the space. Rooms 

communicating directly with the space, in which the appliances 

are installed, through openings not furnished with doors, are 

considered a part of the unconfined space.
Makeup air requirements for the operation of exhaust fans, kitchen 

ventilation systems, clothes dryers and fireplaces shall also be 

considered  in  determining  the  adequacy  of  a  space  to  provide 

combustion, ventilation and dilution air.

UNUSUALLY TIGHT CONSTRUCTION

In unconfined spaces in buildings, infiltration may be adequate to 

provide air for combustion, ventilation and dilution of flue gases. 

However, in buildings of unusually tight construction (for example, 

weather stripping, heavily insulated, caulked, vapor barrier, etc.) 

additional air must be provided using the methods described in 

the Confined Space section that follows.

CONFINED SPACE

A Confined Space is one whose volume is less than 50 cubic feet per 

1,000 Btu/hr (4.8 cubic meters per kW) of the total input rating of all 

appliances installed in the space.
Openings must be installed to provide fresh air for combustion, ventilation 

and dilution in confined spaces. The required size for the openings is 

dependent on the method used to provide fresh air to the confined space 

and the total Btu/hr input rating of all appliances installed in the space.

DIRECT VENT APPLIANCES

Appliances  installed  in  a  Direct  Vent  configuration  that  derive  all 

air  for  combustion  from  the  outdoor  atmosphere  through  sealed 

intake air piping are not factored in the total appliance input Btu/hr 

calculations used to determine the size of openings providing fresh 

air into confined spaces.

EXHAUST FANS

Where exhaust fans are installed, additional air shall be provided 

to replace the exhausted air. When an exhaust fan is installed in 

the same space with a water heater, sufficient openings to provide 

fresh air must be provided that accommodate the requirements 

for all appliances in the room and the exhaust fan. Undersized 

openings will cause air to be drawn into the room through the water 

heater’s vent system causing poor combustion. Sooting, serious 

damage to the water heater and the risk of fire or explosion may 

result. It can also create a risk of asphyxiation.

LOUVERS AND GRILLES

The free areas of the fresh air openings in the instructions that follow do not 

take in to account the presence of louvers, grilles or screens in the openings.
The required size of openings for combustion, ventilation and dilution 

air shall be based on the “net free area” of each opening. Where the 

free area through a design of louver or grille or screen is known, it shall 

be used in calculating the size of opening required to provide the free 

area specified. Where the louver and grille design and free area are not 

known, it shall be assumed that wood louvers will have 25% free area 

and metal louvers and grilles will have 75% free area. Non motorized 

louvers and grilles shall be fixed in the open position.

FRESH AIR OPENINGS FOR CONFINED SPACES

The  following  instructions  shall  be  used  to  calculate  the  size, 

number  and  placement  of  openings  providing  fresh  air  for 

combustion,  ventilation  and  dilution  in  confined  spaces.  The 

illustrations shown in this section of the manual are a reference 

for  the  openings  that  provide  fresh  air  into  confined  spaces 

only. Do not refer to these illustrations for the purpose of vent 

installation.  See  Venting  Installation  on  page  18  for  complete 

venting installation instructions.

OUTDOOR AIR THROUGH TWO OPENINGS

FIGURE 8.

The  confined  space  shall  be  provided  with  two  permanent 

openings, one commencing within 12 inches (300 mm) of the top 

and one commencing within 12 inches (300 mm) of the bottom of 

the  enclosure. The  openings  shall  communicate  directly  with  the 

outdoors. See Figure 8.

Each opening shall have a minimum free area of 1 square inch per 

4,000 Btu/hr (550 mm2 per kW) of the aggregate input rating of all 

appliances installed in the enclosure. Each opening shall not be less 

than 100 square inches (645 cm2). 

OUTDOOR AIR THROUGH ONE OPENING

FIGURE 9.

Alternatively  a  single  permanent  opening,  commencing  within  12 

inches (300 mm) of the top of the enclosure, shall be provided. See 

Figure 9. The water heater shall have clearances of at least 1 inch 

(25 mm) from the sides and back and 6 inches (150 mm) from the 

front of the appliance. The opening shall directly communicate with 

the outdoors or shall communicate through a vertical or horizontal duct 

to the outdoors or spaces that freely communicate with the outdoors 

and shall have a minimum free area of the following:

1. 

1 square inch per 3000 Btu/hr (733 mm

2

 per kW) of the total 

input rating of all appliances located in the enclosure, and

2. 

Not less than the sum of the areas of all vent connectors in 

the space.

Summary of Contents for JW375T75N-AV

Page 1: ...ructions and safety messages could result in death or serious injury This manual must remain with the water heater 599 Hill Street West Fergus ON Canada N1M 2X1 Low Lead Content WARNING If the informa...

Page 2: ...Heater 12 Air Requirements 12 Unconfined Space 13 Confined Space 13 Fresh Air Openings for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Throug...

Page 3: ...ifornia to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State of Califor...

Page 4: ...4 GENERAL SAFETY INFORMATION...

Page 5: ...nd then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contai...

Page 6: ...1 1 4 3 2 1 NPT 1 2 NPT 11 15 16 30 3 RECOVERY RATINGS Models Input Approx Gal Cap Approx Liter Cap Temp Rise C 17 22 28 33 39 44 50 56 61 67 72 78 Rating Btu Hr Rating kW F 30 40 50 60 70 80 90 100 1...

Page 7: ...cing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the struc...

Page 8: ...sult in improper and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier f...

Page 9: ...ertain it does not sag thereby obstructing the combustion air flow HARD WATER Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protec...

Page 10: ...to manufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of...

Page 11: ...y sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact a local plumbing service technician to have a thermal expansion tank...

Page 12: ...ature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Page 13: ...eater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepre...

Page 14: ...e provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall commun...

Page 15: ...ter heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation For proper draft hood attachment the draft hood legs may be an...

Page 16: ...IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 1...

Page 17: ...allation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure t...

Page 18: ...18...

Page 19: ...ian or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF Figure A and call your service technician or gas supplier 9 Replace inner and outer burner doors...

Page 20: ...g valves are available at plumbing supply or hardware stores see Figure 2 Follow manufacturer s instructions for installation of the valves Before changing the factory setting on the thermostat read t...

Page 21: ...s of combustion and water vapor SMOKE ODOR It is not uncommon to experience a small amount of smoke and odor during the initial start up This is due to burning off of oil from metal parts and will dis...

Page 22: ...f the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemical...

Page 23: ...sult in overheating and excessive tank pressure Can cause serious injury or death HOUSEKEEPING Fire and Explosion Hazard Do not obstruct combustion air openings at the bottom of the water heater Do no...

Page 24: ...RAGE TANK 1 Turn off the electrical supply to the water heater 2 Ensure the cold water inlet valve is open 3 Open a nearby hot water faucet and let the water run until the water is no longer hot Then...

Page 25: ...ch can condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold...

Page 26: ...mbly and or thermocouple Defective Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Ga...

Page 27: ...s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSU...

Page 28: ...mostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Page 29: ...ermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING P...

Page 30: ...set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPE...

Page 31: ...ating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE...

Page 32: ...er than the Tank Temperature Control SINGLE FLUE 2 UNITS TWO TEMPERATURE ONE PRE HEATER ONE BOOSTER HEATER LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERAT...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...d by improper gas supply line sizing gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Abuse misuse acciden...

Page 36: ...rights reserved 599 Hill Street West Fergus ON Canada N1M 2X1 Should you have any questions please Email us at techsupport gsw wh com or Visit our website www johnwoodwaterheaters com or Call our Tech...

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