background image

12

NOTE:  In addition to the factory installed Temperature-Pressure 

Relief Valve on the water heater, each remote storage tank that 

may be installed and piped to a water heating appliance must also 

have  its  own  properly  sized,  rated  and  approved  Temperature-

Pressure Relief Valve installed. Call the toll free technical support 

phone number listed on the back cover of this manual for technical 

assistance in sizing a Temperature-Pressure Relief Valve for remote 

storage tanks.
For safe operation of the water heater, the Temperature-Pressure 

Relief Valve must not be removed from its designated opening nor 

plugged. The Temperature-Pressure Relief Valve must be installed 

directly into the fitting of the water heater designed for the relief valve. 

Install discharge piping so that any discharge will exit the pipe within 

6 inches (15.2 cm) above an adequate floor drain, or external to the 

building. In cold climates it is recommended that it be terminated at 

an adequate drain inside the building. Be certain that no contact is 

made with any live electrical part. The discharge opening must not 

be blocked or reduced in size under any circumstances. Excessive 

length, over 30 feet (9.14 m), or use of more than four elbows can 

cause restriction and reduce the discharge capacity of the valve.
No  valve  or  other  obstruction  is  to  be  placed  between  the 

Temperature-Pressure Relief Valve and the tank. Do not connect 

discharge piping directly to the drain unless a 6” (15.2 cm) air gap is 

provided. To prevent bodily injury, hazard to life, or property damage, 

the relief valve must be allowed to discharge water in adequate 

quantities should circumstances demand. If the discharge pipe is 

not connected to a drain or other suitable means, the water flow 

may cause property damage.

Water Damage Hazard

• 

Temperature-Pressure Relief Valve discharge

  pipe must terminate at adequate drain.

CAUTION

T&P Valve Discharge Pipe Requirements:

•  Shall not be smaller in size than the outlet pipe size of the valve, 

or have any reducing couplings or other restrictions.

• 

Shall not be plugged or blocked.

•  Shall not be exposed to freezing temperatures.
•  Shall be of material listed for hot water distribution.
• 

Shall be installed so as to allow complete drainage of both the 

Temperature-Pressure Relief Valve and the discharge pipe.

• 

Must terminate a maximum of six inches above a floor drain 

or external to building. In cold climates, it is recommended 

that discharge pipe be terminated at an adequate drain inside 

building.

• 

Shall not have any valve or other obstruction between the 

relief valve and the drain.

Burn hazard.

Hot water discharge.

Keep clear of Temperature-

Pressure Relief Valve

discharge outlet.

The Temperature-Pressure Relief Valve must be manually operated 

at least twice a year. Caution should be taken to ensure that (1) no 

one is in front of or around the outlet of the Temperature-Pressure 

Relief Valve discharge line, and (2) the water manually discharged 

will  not  cause  any  bodily  injury  or  property  damage  because 

the water may be extremely hot. If after manually operating the 

valve, it fails to completely reset and continues to release water, 

immediately close the cold water inlet to the water heater, follow the 

draining instructions in this manual, and replace the Temperature-

Pressure Relief Valve with a properly rated/sized new one.

NOTE: 

The purpose of a Temperature-Pressure Relief Valve is to 

prevent excessive temperatures and pressures in the storage tank. 

The  T&P  valve  is  not  intended  for  the  constant  relief  of  thermal 

expansion. A properly sized thermal expansion tank must be installed 

on  all  closed  systems  to  control  thermal  expansion,  see  Closed 

Water Systems and Thermal Expansion on page 11.
If  you  do  not  understand  these  instructions  or  have  any  questions 

regarding the Temperature-Pressure Relief Valve call the toll free number 

listed on the back cover of this manual for technical assistance.

FILLING THE WATER HEATER

Never use this water heater unless it is completely full of water. To 

prevent damage to the tank, the tank must be filled with water. Water 

must flow from the hot water faucet before turning “ON” gas to the 

water heater.

To fill the water heater with water:
1.  Close the water heater drain valve by turning the handle to the 

right (clockwise). The drain valve is on the lower front of the water 

heater.

2.  Open  the  cold  water  supply  valve  to  the  water  heater.  

 

NOTE: The cold water supply valve must be left open when the 

water heater is in use.

3.  To insure complete filling of the tank, allow air to exit by opening the 

nearest hot water faucet. Allow water to run until a constant flow is 

obtained. This will let air out of the water heater and the piping.

4.  Check all water piping and connections for leaks. Repair as 

needed.

AIR REQUIREMENTS

Breathing Hazard - Carbon Monoxide Gas

Install water heater in accordance with

the Instruction Manual and NFPA 54 or

CAN/CSA-B149.1.
To avoid injury, combustion and ventilation

air must be taken from outdoors.
Do not place chemical vapor  emitting

products near water heater.

Breathing carbon monoxide can cause brain damage or

death. Always read and understand instruction manual.

For safe operation an adequate supply of fresh uncontaminated air for 

combustion and ventilation must be provided.
An  insufficient  supply  of  air  can  cause  recirculation  of  combustion 

products  resulting  in  contamination  that  may  be  hazardous  to  life. 

Such a condition often will result in a yellow, luminous burner flame, 

causing sooting of the combustion chamber, burners and flue tubes 

and creates a risk of asphyxiation.
Do not install the water heater in a confined space unless an adequate 

supply of air for combustion and ventilation is brought in to that space 

using the methods described in the Confined Space section that follows. 
Never obstruct the flow of ventilation air. If you have any doubts or 

questions at all, call your gas supplier. Failure to provide the proper 

Summary of Contents for JW375T75N-AV

Page 1: ...ructions and safety messages could result in death or serious injury This manual must remain with the water heater 599 Hill Street West Fergus ON Canada N1M 2X1 Low Lead Content WARNING If the informa...

Page 2: ...Heater 12 Air Requirements 12 Unconfined Space 13 Confined Space 13 Fresh Air Openings for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Throug...

Page 3: ...ifornia to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State of Califor...

Page 4: ...4 GENERAL SAFETY INFORMATION...

Page 5: ...nd then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contai...

Page 6: ...1 1 4 3 2 1 NPT 1 2 NPT 11 15 16 30 3 RECOVERY RATINGS Models Input Approx Gal Cap Approx Liter Cap Temp Rise C 17 22 28 33 39 44 50 56 61 67 72 78 Rating Btu Hr Rating kW F 30 40 50 60 70 80 90 100 1...

Page 7: ...cing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the struc...

Page 8: ...sult in improper and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier f...

Page 9: ...ertain it does not sag thereby obstructing the combustion air flow HARD WATER Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protec...

Page 10: ...to manufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of...

Page 11: ...y sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact a local plumbing service technician to have a thermal expansion tank...

Page 12: ...ature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Page 13: ...eater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepre...

Page 14: ...e provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall commun...

Page 15: ...ter heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation For proper draft hood attachment the draft hood legs may be an...

Page 16: ...IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 1...

Page 17: ...allation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure t...

Page 18: ...18...

Page 19: ...ian or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF Figure A and call your service technician or gas supplier 9 Replace inner and outer burner doors...

Page 20: ...g valves are available at plumbing supply or hardware stores see Figure 2 Follow manufacturer s instructions for installation of the valves Before changing the factory setting on the thermostat read t...

Page 21: ...s of combustion and water vapor SMOKE ODOR It is not uncommon to experience a small amount of smoke and odor during the initial start up This is due to burning off of oil from metal parts and will dis...

Page 22: ...f the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemical...

Page 23: ...sult in overheating and excessive tank pressure Can cause serious injury or death HOUSEKEEPING Fire and Explosion Hazard Do not obstruct combustion air openings at the bottom of the water heater Do no...

Page 24: ...RAGE TANK 1 Turn off the electrical supply to the water heater 2 Ensure the cold water inlet valve is open 3 Open a nearby hot water faucet and let the water run until the water is no longer hot Then...

Page 25: ...ch can condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold...

Page 26: ...mbly and or thermocouple Defective Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Ga...

Page 27: ...s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSU...

Page 28: ...mostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Page 29: ...ermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING P...

Page 30: ...set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPE...

Page 31: ...ating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE...

Page 32: ...er than the Tank Temperature Control SINGLE FLUE 2 UNITS TWO TEMPERATURE ONE PRE HEATER ONE BOOSTER HEATER LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERAT...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...d by improper gas supply line sizing gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Abuse misuse acciden...

Page 36: ...rights reserved 599 Hill Street West Fergus ON Canada N1M 2X1 Should you have any questions please Email us at techsupport gsw wh com or Visit our website www johnwoodwaterheaters com or Call our Tech...

Reviews: