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Sanitizer Plus Series

®

 

Water Conditioners

Summary of Contents for Sanitizer Plus ASP1-1044

Page 1: ...Sanitizer Plus Series Water Conditioners ...

Page 2: ...utions and notes before installing This manual should be kept for future reference If you have any questions regarding your water conditioner contact your local dealer or Water Right at the following Water Right Inc 1900 Prospect Court Appleton WI 54914 Phone 920 739 9401 Fax 920 739 9406 YOUR WATER TEST Hardness__________________________ gpg Iron_______________________________ ppm pH_____________...

Page 3: ...ng operation the normal user display is time of day and gallons per minute Flow Rate Capacity Remaining and Days to a Regeneration are optional displays but are not normally used Each of these can be viewed by pressing next to scroll through them When stepping through any programming if no buttons are pressed within 5 minutes the display returns to a normal user display Any changes made prior to t...

Page 4: ...s regeneration water to the unit while also providing untreated water to the distribution system Fig 1 2 BYPASS POSITION The inlet and outlet handles point to the center of the bypass The system is isolated from the water pressure in the plumbing system Untreated water is supplied to the building Fig 2 3 DIAGNOSTIC POSITION The inlet handle points toward the control valve and the outlet handle poi...

Page 5: ...NSTALLATION INSTALLATION 1 The distance between the drain and the water conditioner should be as short as possible 2 Since salt must be added periodically to the brine tank it should be in an easily accessible location 3 It is NOT recommended to install any water conditioner with less than 10 feet of piping between its outlet and the inlet of a water heater CAUTION To protect the unit in the event...

Page 6: ...o this could cause interior damage to the flow control Install a 1 2 I D flexible plastic tube to the Drain Line Assembly or discard the tubing nut and use the 3 4 NPT fitting for rigid pipe recommended If the backwash rate is greater than 7 gpm use a 3 4 drain line Where the drain line is elevated but empties into a drain below the level of the control valve form a 7 loop at the discharge end of ...

Page 7: ...owever an overflow line connection will direct the overflow to the drain instead of spilling on the floor where it could cause considerable damage This fitting is an elbow on the side of the brine tank Attach a length of 1 2 I D tubing to fitting and run to drain Do not elevate overflow line higher than 3 below bottom of overflow fitting Do not tie this tube into the drain line of the control valv...

Page 8: ... the remaining time in this step is counting down Since the regenerant tank was already filled in Step 1 press regen again and the display will read SOFTENING 240 During a full regeneration this will be a 4 hour period for salt to dissolve Press regen again to put the valve into BACKWASH Once valve has stopped in position unplug the transformer so that the valve will not cycle to the next position...

Page 9: ...ons were not used to call for a regeneration Set Day Override using or buttons 6 is recommended set number of days between regeneration 1 to 28 or set to OFF NOTE This valve has the capability of regenerating up to six times in one day This can be observed by using the button to toggle below once a day regeneration see example to right These settings are typically used in twin system configuration...

Page 10: ... or buttons Press next to exit installer programming STEP 7 DISPLAY BACKLIGHT The manufacturer has factory set ON as the default Turn the light OFF or ON using or buttons OFF will turn display backlight off after five minutes of keypad inactivity Press next to exit installer programming REGEN TIME HOUR SET 2 00 AM REGEN TIME MINUTES SET 2 00 AM LIGHT NORMALLY SET ON 4 2 5 7 ALARM BUZZER SET ON 6 D...

Page 11: ...t reaches the proper level Once this position is complete you will notice a 240 Minute 4 hours SOFTENING position This 4 hour window allows the salt to dissolve and achieve proper brine strength During these FILL and SOFTENING positions you will have softened water available for use Once the unit advances to the BACKWASH position and subsequent positions thereafter see Start Up Instructions for re...

Page 12: ...vice 6 ERROR MESSAGE If the word ERROR and a number are alternately flashing on the display record the number and contact your dealer for help This indicates that the control valve was not able to function properly 7 BRINE TANK MAINTENANCE AND SALT Refill the brine tank as necessary making sure at least 1 3 of the brine tank is full at all times Without proper salt levels the water softener may no...

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Page 14: ...d stalled meter turbine C Remove meter and check for rotation or foreign material D Meter wire not installed securely into three pin connector D Verify meter cable wires are installed securely into three pin connector labeled METER E Defective meter E Replace meter F Defective PC board F Replace PC board 4 Control valve regenerates at wrong time of day A Power outage A Reset time of day If PC boar...

Page 15: ...vel in regenerant tank G Check refill setting in programming Check refill flow control for restrictions or debris and clean or replace H Damaged seal stack assembly H Replace seal stack assembly I Control valve body type and piston type mix matched I Verify proper control valve body type and piston type match J Fouled media bed J Replace media bed 9 Control valve uses too much regenerant A Imprope...

Page 16: ...ize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect B PC board not properly snapped into drive bracket B Properly snap PC board into drive bracket and then Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect C Missing reduction gear...

Page 17: ...ion A Drive bracket not snapped in properly and out enough that reduction gears and drive gear do not interface A Snap drive bracket in properly then Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect 18 Err 1006 Err 106 Err 116 MAV SEPS NHBP AUX MAV valve motor ran too long and unable ...

Page 18: ...nect power supply from PC board for 5 seconds and then reconnect 20 Err 109 A Invalid motor state detected A Replace PC board 21 Err 201 A Invalid regeneration cycle step detected A Replace PC board 22 Err 204 Leak detected A Occurs when dP input is active for ALARM and the input is closed The alarm buzzer will activate and the screen will display the error A Check for low flow leak Press NEXT and...

Page 19: ...A Black cover 1 CV3540 WS A Gray cover 1 2 CV3107 1 Motor 1 3 CV3106 1 Drive bracket spring clip 1 4 CV3554WS PC board Sanitizer 1 5 CV3110 Drive gear 12 x 36 3 6 CV3109 Drive gear cover 1 CV3526 Transformer 110V 12V 1 CV3543 Optional weather cover 1 NOTE Battery Location REPLACEMENT PARTS ...

Page 20: ...n assembly upflow 1 CV3407 1 25 piston assembly downflow 1 5 CV3174 Regenerant piston 1 6 CV3180 O ring 337 1 7 CV3105 O ring 215 1 8 CV3556 Screw 1 4 20x1 1 2 18 8SS 1 9 CCI 00318337 Nut 1 4 20 HEX 18 8SS 1 10 CV3016 QC2 clamp assembly includes screw nut 1 11 CV3452 O ring 230 1 12 CV3015 WS1 QC2 tank adapter assembly includes O rings 1 13 CV3001 04 1 body assembly downflow 1 CV3001UP 1 body asse...

Page 21: ...ut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3145 Bypass rotor 1 2 5 CV3146 Bypass cap 2 6 CV3147 Bypass handle 2 7 CV3148 Bypass rotor seal retainer 2 8 CV3152 O ring 135 2 9 CV3155 O ring 112 2 10 CV3156 O ring 214 2 REPLACEMENT PARTS ...

Page 22: ... assembly yellow CV3010 1H H injector assembly green CV3010 1I I injector assembly orange CV3010 1J J injector assembly light blue CV3010 1K K injector assembly light green not shown CV3170 O ring 011 lower not shown CV3171 O ring 013 upper The injector plug and the injector each use one lower and one upper o ring 1 2 3 6 4 5 CHLORINE GENERATOR ASSEMBLY Item No Part No Description Qty 1 CS1197 Pol...

Page 23: ...elbow CV3162 013 1 3 DLFC for 3 4 elbow CV3162 017 1 7 DLFC for 3 4 elbow CV3162 022 2 2 DLFC for 3 4 elbow CV3162 027 2 7 DLFC for 3 4 elbow CV3162 032 3 2 DLFC for 3 4 elbow CV3162 042 4 2 DLFC for 3 4 elbow CV3162 053 5 3 DLFC for 3 4 elbow 8 CV3331 Drain elbow and retainer assembly Items 2 and 3 nut and insert are only used with 1 2 I D by 5 8 O D polytubing For other piping material the 3 4 N...

Page 24: ...items 3 4 1 3 CV3118 01 Turbine assembly 1 4 CV3105 O ring 215 1 5 CV3003 01 Meter plug assembly 1 REPLACEMENT PARTS Although no tools are necessary to assemble or disassemble the valve the Service Wrench shown in various positions on the valve is available to aid in assembly or disassembly SERVICE WRENCH CV3193 02 ...

Page 25: ... CH1030 36S 4 x 36 slotted brine well 18 x 40 24 x 40 BT s 1 5 CH1018 2 piece overflow set 1 6 CH4500 48 474 air check assembly 1 2 x 48 1 7 CH4620 474 float assembly 7 1 8 CH4600 50 474 safety brine valve w 5 gpm flow control 1 9 CH7016 Cap 4 brine well 1 10 CH4626 Nut safety brine valve stand off 1 ASSEMBLIES 11 CH4700 29WR 1 5 gpm safety float assembly 18 x 33 CH4700 36 5WR 1 5 gpm safety float...

Page 26: ...151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3188 Fitting 2 3 4 BRASS SWEAT Item No Part No Description Qty CV3007 03 3 4 brass sweat assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3188 01 Fitting 2 INSTALLATION FITTING ASSEMBLIES 1 PLASTIC MALE NPT Item No Part No Description Qty CV3007 04 1 plastic male NPT assembly 2 1 CV31...

Page 27: ...V3375 Fitting 2 1 BRASS SHARK BITE Item No Part No Description Qty CV3007 13 1 brass Shark Bite assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3629 Fitting 2 3 4 BRASS SHARK BITE Item No Part No Description Qty CV3007 12 3 4 brass Shark Bite assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3628 Fitting 2 3 4 JOHN G...

Page 28: ...300 9 5 11 100 3 2 22 900 6 1 28 200 9 3 Amount of Media Cu Ft 1 0 1 5 2 5 1 0 1 5 2 5 Maximum Water Hardness GPG 20 30 40 40 60 80 2Maximum Iron and Manganese PPM 8 0 10 0 15 0 8 0 10 0 15 0 3Minimum pH 6 5 6 0 6 0 7 0 7 0 7 0 4Total pH Adjusted Water 510 510 863 NA NA NA 5Peak Flow Rate GPM P PSI 19 0 8 3 17 0 7 8 19 0 7 6 19 0 9 3 17 0 9 1 19 0 8 6 Continuous Flow Rate GPM P PSI 9 0 2 4 9 0 2 8...

Page 29: ...r or replace the part or component at its expense and return part freight collect The above provisions of the warranty are valid as long as the unit is connected in compliance with local plumbing codes and in an equivalent manner and condition of the original installation and is owned by the original owner This warranty does not cover damages due to accident fire flood freezing or any other Act of...

Page 30: ...rate capacity remaining or days to a regen Pressing next will toggle between the three choices TO SET TIME OF DAY In the event of a prolonged power outage time of day flashes indicating that this needs to be reset All other information will be stored in memory no matter how long the power outage 1 Accessed by pressing set clock 2 Adjust hours with and buttons AM PM toggles at 12 3 Press next 4 Adj...

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