background image

 
 

SAFETY PRECAUTIONS 

 
Section 1 

Page 1-3   

            1001206598 

 

METRO-MH 

 
 

SAFETY PRECAUTIONS

 

 

This 

section 

outlines 

the 

safety 

precautions  applicable  to  the  general  use 
of this product.  
 
 
 

 

The  safety  precautions  applicable  to  the 
service  and  maintenance  of  the  machine 
are 

covered 

in 

the 

SAFETY 

PRECAUTIONS  section  of  the  Service 
and Maintenance Manual. 
 
The  user  of  this  machine  must  read  this 
manual  thoroughly  to  ensure  that  all 
operating 

procedures 

are 

clearly 

understood 

prior 

to 

accepting 

responsibility.

 

 
1.  Modifications  or  alterations  to  the 

lighting tower are not permitted without 
the  prior  written  permission  of  the 
manufacturer. 
 

2.  Failure  to  comply  with  the  safety 

precautions  listed  here  and  elsewhere 
in  the  manual  may  result  in  injury  or 
death. 
 

3.  When handling the lighting tower other 

than  towing  for  the  purposes  of  lifting 
or  manoeuvring,  there  are  forklift  tyne 
pockets  provided  at  the  rear  of  the 
machine  and  a  single  lifting-point 
provided  on  the  main  frame  for  lifting 
by  a  crane.  Ensure  that  the  forklift  or 
crane  is  of  suitable  capacity  prior  to 
attempting the lift. 
Refer 

to 

the 

diagrams 

shown 

elsewhere  in  this  manual  for  correct 
handling procedures using a crane and 
forklift. 

 

 

 
 
 
DO  NOT  MANOEUVRE  THE  MACHINE  OR 
PERSONNEL  INSIDE  THE  PROHIBITED 
ZONE  (M.A.D.).  ASSUME  ALL  ELECTRICAL 
PARTS  AND  WIRING  ARE  ENERGISED, 
UNLESS KNOWN OTHERWISE. 

 

1.  Maintain  distance  from  electrical  lines, 

apparatus,  or  any  energized  (exposed 
or  insulated)  parts  according  to  the 
Minimum Approach Distance (MAD) as 
shown in Table 1-1. 

 

2.  Maintain  a  clearance  of  at  least  10  ft. 

(3 m) between any part of the machine 
and its occupants, their tools, and their 
equipment  from  any  electrical  line  or 
apparatus carrying up to 50 000 volts.  
 
An  additional  clearance  of  one  foot 
(0.3  m)  is  required  for  each  additional 
30 000 volts or less of line voltage. 
 

3.  The  minimum  approach  distance  may 

be  reduced  if  insulating  barriers  are 
installed  to  prevent  contact,  and  the 
barriers  are  rated  for  the  voltage  line 
being  guarded.  These  barriers  shall 
not  be  part  of  (or  attached  to)  the 
machine.  
 
The  minimum  approach  distance  shall 
be  reduced  to  a  distance  within  the 
designed  working  dimensions  of  the 
insulating barrier.  
 
This determination shall be made by a 
qualified person in accordance with the 
employer, 

local, 

or 

governmental 

requirements  for  work  practices  near 
energized equipment. 

 
 
 
 
 

 

Table 1-1. Minimum Approach Distances (M.A.D.) 

 

 

Voltage Range  
(phase-to-phase)

 

 

Minimum Approach 

Distance 

metres     (feet)   

 

           0       to      50 kV 

                3          (10) 

over  50 kV  to   200 kV 

                5          (15) 

over 200 kV to   350 kV 

                6          (20) 

over 350 kV to   500 kV 

                8           (25) 

over 500 kV to   750 kV 

               11          (35) 

over 750 kV to 1000 kV 

               14          (45) 

 
Note: This requirement shall apply except where employer,  
          local or government regualtions are more stringent. 
 

 

Summary of Contents for METRO-MH

Page 1: ...METRO MH Model Lighting Tower Metro MH ISO 9001Lic 6080 Operation and Safety Manual 1001206598 24 July 2018...

Page 2: ...ields SA 5107 Phone 08 8259 8777 JLG Industries NSW 358 Park Road Regents Park NSW 2143 Phone 02 8718 6300 JLG Industries Queensland 223 Fison Avenue West Eagle Farm QLD 4009 Phone 07 3309 9111 JLG In...

Page 3: ...in this publication to familiarise the operating personnel with the correct and safe procedures necessary to operate this equipment Take time to read and become familiar with all four sections of thi...

Page 4: ...OPERATION AND SAFETY MANUAL CONTENTS Page General 1 1 Safety Precautions 1 3 Machine Specification 1 6 Machine Controls 1 7 Machine Operation 1 15 Lifting Transporting 1 20 Towing Instructions 1 24 M...

Page 5: ...shed by a competent person and should be followed to ensure that the machine is safe to operate The user operator of the machine shall not accept operating responsibility until this manual has been re...

Page 6: ...ICATES AN IMMINENTLY HAZARDOUS SITUATION IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH INDICA...

Page 7: ...M A D ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGISED UNLESS KNOWN OTHERWISE 1 Maintain distance from electrical lines apparatus or any energized exposed or insulated parts according to the Mini...

Page 8: ...NOT attempt to lift any object by using or modifying or altering the mast and or the lighting tower hydraulic system 7 There are moving parts in and around the engine and alternator area of the unit...

Page 9: ...onfirm all outrigger jacking legs can be wound up and down freely and that the jack feet are not bent or distorted b Confirm the telescopic mast moves smoothly when raised and lowered and wire ropes a...

Page 10: ...SPECIFICATION Engine D905 BG2 JLG 1 3 Cylinder water cooled asperated Total Displacement 898 cm 3 Rated Power Output 5 5 kW 1500 rpm Alternator Sincro SK160SA1 Frequency 4 pole 50 Hz Voltage 230 Vrms...

Page 11: ...the engine indicating the operational status and fault conditions automatically shutting down the engine with true first up fault condition of an engine failure The LCD display indicates the fault ST...

Page 12: ...hes 3 Mast raise lower toggle switch Toggle switch up to raise mast Toggle switch down to lower mast Note centre position on switch is off 4 Lighthead tilt toggle switch tilts the lighthead up to 45 f...

Page 13: ...stop delay period and engine cooling times expire The module acts on the next Start event Mute If an alarm occurs pressing the mute button can remove alarm siren and the indicator will light up press...

Page 14: ...OWS to scroll to 01 AUTO TIMER MODE Press the MENU CONFIRM button 5 Scroll to 03 TIMER SET using the UP or DOWN arrows 6 Press MENU CONFIRM to open the Timer Running Action screen 7 Scroll with the DO...

Page 15: ...tower light is switched on sequenced at 3 second intervals 16 The lighting tower will now run in the AUTO MODE 17 The following machine conditions will cause the lighting tower to shut down when runn...

Page 16: ...the UP DOWN arrows Press MENU CONFIRM to advance to the next place in the 24 hour clock HR MIN SEC 7 After pressing MENU CONFIRM the home screen will be displayed The current time can be viewed by pu...

Page 17: ...drained separately 1 An engine tray bund drain plug located under the tray on the rear right hand side of the trailer 2 A small drain plug located on underside of the engine bund tray the front right...

Page 18: ...VEHICLE ENSURE THE PARKING BRAKE IS RELEASED AND THAT THE RATCHET BAR IS SWUNG CLEAR FAILURE TO DO THIS COULD CAUSE THE BRAKES TO LOCK ON DURING TOWING PARKING BRAKE CABLE OPERATED The tow ball coupl...

Page 19: ...unit 5 Repeat step 4 for the front outrigger arm located on the right hand side 6 Retract the jockey wheel until the outriggers support the entire trailer weight 7 At the rear of the unit locate and s...

Page 20: ...thead tilt angle by operating the enable and tilt control toggle switches simultaneously 12 Adjust the angle lighthead rotation to desired angle by operating the enable and rotate control toggle switc...

Page 21: ...ch light Stop C press to shut down wait for machine to complete shutdown sequence 2 Auto Start Stop Summary A press for each screen shown in Fig 1 to Fig 3 press and to select press or to confirm B 10...

Page 22: ...ue will be saved into internal FLASH Date and Time Setting After controller powers up Press then select 3 Time Calibration Press again to the Date and Time Setting interface The first line is current...

Page 23: ...and lock the outrigger arms 4 Fold up all jack winding levers and turn handles inward towards jack body as shown 5 Depress the emergency stop button Emergency Stop Button circled The machine can then...

Page 24: ...tines go through far enough to bear against the frame diagonals CRANING MACHINE Craning Procedure USE ONLY THE LIFTING POINT IF PROVIDED TO LIFT THE LIGHTING TOWER WITH A CRANE DO NOT LIFT THE ASSEMB...

Page 25: ...e overhangs the transport platform Wind down the four outrigger jack legs so that the feet just contact the transport bed Attach a ratchet type strap chain to the edge of the transport bed Thread the...

Page 26: ...ty chain is supplied to connect the trailer to towing vehicle while towing Ensure the safety chain has enough slack to permit tight turns but far enough from road surface to hold coupler above road sh...

Page 27: ...re ground surface below jockey wheel is firm and will support drawbar weight Swing jockey bar down and extend 5 Follow steps 1 5 of connect trailer 6 instructions in reverse order TOWING GUIDELEINES 1...

Page 28: ...yres Properly secured no missing wheel nuts proper inflation 7 Trailer coupling Secured locked and in proper operating condition 8 Coupling tow ball Secured and in proper operating condition Rock the...

Page 29: ...4 Disconnect the machine s battery and fit plastic terminal caps 5 Support and level the lighting tower on the four outrigger jacks legs with the tyres just clear of ground contact 6 Release the park...

Reviews: