JLG METRO-MH Operation And Safety Manual Download Page 10

 
 

MACHINE SPECIFICATION 

 
Section 1 

Page 1-6   

            1001206598 

 

METRO-MH 

 

1.1  DIMENSIONAL ENVELOPES 

 
Envelope:                towed/stowed 

Length                      2.90 m/2.25 m  

 

            

Width  

                  1.65 m/1.75 m 

Height 

  2.40 m 

Ground Clearance (min.)     0.25 m 
 

Envelope: Outriggers deployed 

Height mast raised             9.00 m 
Length 

2.34 m 

Width       front outrigger 

2.00 m 

                rear outrigger        2.15 m 
 

1.2  MACHINE (TRAILER) MASS 

 
Aggregate (ATM)  

1150 kg 

Towball “weight” 

100 kg 

Maximum Towing Speed       80 km/hr 
 

1.3  MACHINE PERFORMANCE 

 
Alternator electrical output   

6500 W  

Diesel fuel consumption  

2.25 L/hr 

(with 4 lights) (at continuous rating) 
Load:  4x Metal Halide (HID)     4000 W 
Lights 
Sound Pressure Level @ 7 m 

65 dB

 

 

Wind Speed Rating 

100 km/hr 

 
Mast Raise Time 

              25.0 s 

Mast Lower Time 

12.5 s 

 

1.4 STORED FLUID VOLUMES  

 
Hydraulic Oil Tank 

5.15 L 

Fuel Tank (diesel) 

125 L 

Radiator Coolant  

3.1 L 

Engine Oil Sump 

5.1 L 

Fluid Bund Capacity         

120% 

 

1.5  HYDRAULIC SYSTEM  RELIEF  

 
Relief Valve Setting       125 bar (1800 psi) 
 

 
1.6    COMPONENT SPECIFICATION

 

 
Engine

: D905-BG2 JLG-1 

 
3-Cylinder, water-cooled, asperated 
Total Displacement               898 cm 

3

  

Rated Power Output 

5.5 kW @1500 rpm

 

 

Alternator:

 Sincro  SK160SA1  

 

Frequency:       4 pole-50 Hz    
Voltage:                     230 V

rms

 

       

 

230 V

rms 

Power output:                9 kVA  
Configuration: single-phase 
 

Hydraulic System 

 
Pump motor (standard duty)     12 V DC 
Operating Pressure (max.)      240 bar  

 

          (3500 psi)  

Pump Displacement          0.78 cm

3

/ rev 

 
Light Head: Metal Halide (MH) Lights 

 

 
Type: Metal Halide (HID)               230 V

rms

 

Rating: (electrical power input)    1000 W  
 
Total Light Output (initial)         105 000 lm 
Total Light Output (mean)          85 000 lm 
 
Lighthead  Tilt  angle                0 

≤ θ ≤ 45° 

                  Rotation angle    -

58°≤ Φ ≤ 58° 

 

Electrical Controls (Protection)

 

 
Motor (hydraulic powepack)         1 x 20 A 
Engine control circuit breaker       1 x 20 A 
RCD /MCB circuit breaker            1 x 25 A 
 

Battery 

 
Model                        MF50ZZ 

 

   

NS70 90D26R 

Voltage                        12 V DC 
C.C.A. 

600 A 

Reserve Capacity 

120 min @ 25 A 

Capacity 

  75 A hr (20 hr) 

 

Axle / Brake Type

 

 
Single High Mount/ Low Swing Arm Axle 
Independent Rubber Suspension (IRS)  
  
Drum and shoe (hydraulic operation) 
or 
Disc Calliper (wire cable operation) 

 
Tyres and Wheels 

 
Tyre Dimensions:        

205/80 x 16” 

Wheel Dimensions:           14

” x 6J 

Tyre pressure (gauge) :    450 kPa 
Wheel Nut Torque :          125 Nm 

Summary of Contents for METRO-MH

Page 1: ...METRO MH Model Lighting Tower Metro MH ISO 9001Lic 6080 Operation and Safety Manual 1001206598 24 July 2018...

Page 2: ...ields SA 5107 Phone 08 8259 8777 JLG Industries NSW 358 Park Road Regents Park NSW 2143 Phone 02 8718 6300 JLG Industries Queensland 223 Fison Avenue West Eagle Farm QLD 4009 Phone 07 3309 9111 JLG In...

Page 3: ...in this publication to familiarise the operating personnel with the correct and safe procedures necessary to operate this equipment Take time to read and become familiar with all four sections of thi...

Page 4: ...OPERATION AND SAFETY MANUAL CONTENTS Page General 1 1 Safety Precautions 1 3 Machine Specification 1 6 Machine Controls 1 7 Machine Operation 1 15 Lifting Transporting 1 20 Towing Instructions 1 24 M...

Page 5: ...shed by a competent person and should be followed to ensure that the machine is safe to operate The user operator of the machine shall not accept operating responsibility until this manual has been re...

Page 6: ...ICATES AN IMMINENTLY HAZARDOUS SITUATION IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH INDICA...

Page 7: ...M A D ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGISED UNLESS KNOWN OTHERWISE 1 Maintain distance from electrical lines apparatus or any energized exposed or insulated parts according to the Mini...

Page 8: ...NOT attempt to lift any object by using or modifying or altering the mast and or the lighting tower hydraulic system 7 There are moving parts in and around the engine and alternator area of the unit...

Page 9: ...onfirm all outrigger jacking legs can be wound up and down freely and that the jack feet are not bent or distorted b Confirm the telescopic mast moves smoothly when raised and lowered and wire ropes a...

Page 10: ...SPECIFICATION Engine D905 BG2 JLG 1 3 Cylinder water cooled asperated Total Displacement 898 cm 3 Rated Power Output 5 5 kW 1500 rpm Alternator Sincro SK160SA1 Frequency 4 pole 50 Hz Voltage 230 Vrms...

Page 11: ...the engine indicating the operational status and fault conditions automatically shutting down the engine with true first up fault condition of an engine failure The LCD display indicates the fault ST...

Page 12: ...hes 3 Mast raise lower toggle switch Toggle switch up to raise mast Toggle switch down to lower mast Note centre position on switch is off 4 Lighthead tilt toggle switch tilts the lighthead up to 45 f...

Page 13: ...stop delay period and engine cooling times expire The module acts on the next Start event Mute If an alarm occurs pressing the mute button can remove alarm siren and the indicator will light up press...

Page 14: ...OWS to scroll to 01 AUTO TIMER MODE Press the MENU CONFIRM button 5 Scroll to 03 TIMER SET using the UP or DOWN arrows 6 Press MENU CONFIRM to open the Timer Running Action screen 7 Scroll with the DO...

Page 15: ...tower light is switched on sequenced at 3 second intervals 16 The lighting tower will now run in the AUTO MODE 17 The following machine conditions will cause the lighting tower to shut down when runn...

Page 16: ...the UP DOWN arrows Press MENU CONFIRM to advance to the next place in the 24 hour clock HR MIN SEC 7 After pressing MENU CONFIRM the home screen will be displayed The current time can be viewed by pu...

Page 17: ...drained separately 1 An engine tray bund drain plug located under the tray on the rear right hand side of the trailer 2 A small drain plug located on underside of the engine bund tray the front right...

Page 18: ...VEHICLE ENSURE THE PARKING BRAKE IS RELEASED AND THAT THE RATCHET BAR IS SWUNG CLEAR FAILURE TO DO THIS COULD CAUSE THE BRAKES TO LOCK ON DURING TOWING PARKING BRAKE CABLE OPERATED The tow ball coupl...

Page 19: ...unit 5 Repeat step 4 for the front outrigger arm located on the right hand side 6 Retract the jockey wheel until the outriggers support the entire trailer weight 7 At the rear of the unit locate and s...

Page 20: ...thead tilt angle by operating the enable and tilt control toggle switches simultaneously 12 Adjust the angle lighthead rotation to desired angle by operating the enable and rotate control toggle switc...

Page 21: ...ch light Stop C press to shut down wait for machine to complete shutdown sequence 2 Auto Start Stop Summary A press for each screen shown in Fig 1 to Fig 3 press and to select press or to confirm B 10...

Page 22: ...ue will be saved into internal FLASH Date and Time Setting After controller powers up Press then select 3 Time Calibration Press again to the Date and Time Setting interface The first line is current...

Page 23: ...and lock the outrigger arms 4 Fold up all jack winding levers and turn handles inward towards jack body as shown 5 Depress the emergency stop button Emergency Stop Button circled The machine can then...

Page 24: ...tines go through far enough to bear against the frame diagonals CRANING MACHINE Craning Procedure USE ONLY THE LIFTING POINT IF PROVIDED TO LIFT THE LIGHTING TOWER WITH A CRANE DO NOT LIFT THE ASSEMB...

Page 25: ...e overhangs the transport platform Wind down the four outrigger jack legs so that the feet just contact the transport bed Attach a ratchet type strap chain to the edge of the transport bed Thread the...

Page 26: ...ty chain is supplied to connect the trailer to towing vehicle while towing Ensure the safety chain has enough slack to permit tight turns but far enough from road surface to hold coupler above road sh...

Page 27: ...re ground surface below jockey wheel is firm and will support drawbar weight Swing jockey bar down and extend 5 Follow steps 1 5 of connect trailer 6 instructions in reverse order TOWING GUIDELEINES 1...

Page 28: ...yres Properly secured no missing wheel nuts proper inflation 7 Trailer coupling Secured locked and in proper operating condition 8 Coupling tow ball Secured and in proper operating condition Rock the...

Page 29: ...4 Disconnect the machine s battery and fit plastic terminal caps 5 Support and level the lighting tower on the four outrigger jacks legs with the tyres just clear of ground contact 6 Release the park...

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